Summary of Contents for GILANI ENGINEERING AutoStep Series
- Page 1 Provide you with professional mobility solutions! AutoStep® Electric Step User Manual...
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Page 2: Preface
Preface Thank you for choosing electric step from Gilani Engineering. We hope our steps will bring you unprecedented autonomy, comfort and relaxation in your daily life! In 2012 Gilani Engineering started at Australia, Through 11 years of our experience We perform wheelchair accessible car and van conversions, dual control and disability pedal vehicle modifica�ons... -
Page 3: Table Of Contents
TABLE OF CONTENTS Preface ................................1 1. After-sales Service ............................3 2. Product Introduction ........................... 4 3. Technical Parameters ...........................5 3.1. Dimension Parameter ........................5 3.2. Performance Parameter ........................6 3.2.1. Technical Performance ......................6 3.2.2. Safety Performance ....................... 6 4. Installation Instruction ..........................7 4.1. -
Page 4: After-Sales Service
It has been designed and manufactured to exact specification. It is hazardous to make any modification. The warranty is void if: Modification to any parts of this product is not authorized by Gilani Engineering. Moreover, it is dangerous. -
Page 5: Product Introduction
Product Introduction AutoStep® series is a kind of equipment which can help passengers get on vehicles easily, such as cars, public bus, taxi, ambulance and so on. This step, with loading capacity of 250 kg, can work steadily, reliably and safely. We have different steps with several specifications, which can meet different requirements. -
Page 6: Technical Parameters
Technical Parameters 3.1. Dimension Parameter Unit：mm Installation Installation Platform Platform Overall Overall Model Depth Height Width Depth Depth Width （A） （B） （C） （D） （E） （F） AutoStep 450 55-73 AutoStep 55-73 AutoStep 55-73 AutoStep 1000 55-73 1000 1137 AutoStep 1200 55-73 1200 1337... -
Page 7: Performance Parameter
Performance Parameter 3.2. 3.2.1. Technical Performance Rated voltage: 12/24V dc; Rated power：30W; Test weight：250KG; Running time：≤3S; Running noise：≤70dB; Running current：≤2A; (Maximum current≤10A) 3.2.2. Safety Performance Anti-slip platform with material aluminum alloy. Manual function for emergency. ... -
Page 8: Installation Instruction
Installation Instruction 4.1. Standard Packing List Please check if there is any missing part or any damage caused by transportation. If so, please contact us. Packing List for 1 PC of step Name Specification Remark Electric Step AutoStep Harness AMP 174982-2 connector L=1.5m Control box Quality Certificate... -
Page 9: Check Installation Space
≥250 Autostep 1200 1400 55-73 ≥250 Note：If your product is not available in the table, please contact Gilani Engineering for more information. 4.3. Installation Notes Please make sure there are at least 2 persons to install this step. Always be careful and ensure that hands, feet, legs and clothes are not on the track of the step to ... -
Page 10: Installation Steps
4.4. Installation Steps This step is installed by 4 mounting brackets. Note: the mounting parts below should be prepared by customer. Hexagon bolts M8“ 20, 4pc Spring washer φ8, 4pc Flat washer φ8, 4pc Nuts M8, 4pc ... - Page 11 Step 3: Adjust the 4 mounting brackets to proper position. Step 4: make holes at the corresponding position to mount this step. If you cannot make holes on vehicle chassis, you must use come brackets to dock the brackets on step.
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Page 12: Electrical Installation
4.4.2. Electrical Installation First please read the attachment of electrical diagram and fully understand it. We supply an eight-core harness which is used to connect with vehicle. Electrical installation: Line 1: connect with positive pole through 15A fuse. Be sure that the positive pole should be supplied through vehicle start key and hand brake. - Page 13 This step meets the requirements of IP57. In order to prevent the connector from being soaked in water for a long time, you can fix the control box to a higher position. Please make sure to fix the connector at safe place. If the working condition is not good, please move the controller to a safer location of the vehicle.
- Page 14 choose a switch less than 5N. this switch can be installed on dashboard and only operated by the driver. Way 2: linkage controlled by vehicle door Step 1: connect line 1(red) with positive pole, and connect line 2 (black) with negative pole; Step 2: connect line 4 (blue) with vehicle door switch;...
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Page 15: Final Adjustment
4.4.3. Final Adjustment Be sure this step has been installed correctly according to the steps above, then fill in the Test Records After Installation. Refer to attachment 2. Adjustment: First, refer to electric diagram to check if the step harness is collected correctly. If something is wrong, correct it. -
Page 16: Step Control Logic Diagram
4.4.4. Step control logic diagram First powered up Re-power up Learning process Stretch out the step Retract the step Check the Alarm resistance Re-installation Perfect or Normal Power off and power Learning process up again finished This is the self-inspection logic diagram when first powering up step or re-powering up step. -
Page 18: Operation Instruction
Operation Instruction 5.1. Operation Requirements Do not use this step under the condition of strong magnetic field to avoid wrong procedure or malfunction; Working temperature: -40℃—80℃ relative humidity: ≤95% (temperature is 20℃); Do not use this step if there is some corrosive material on the platform to avoid corrosion. ... -
Page 19: Manual Operation For Emergency
5.2.2. Manual Operation for Emergency This step can be manually operated for emergency in case it has something wrong or vehicle harness in fault or power failure. IF STEP HAS SOMETHING WRONG, PLEASE DO NOT USE IT AND REPAIR IT AS SOON AS POSSIBLE, OTHERWISE, WE ARE NOT RESPONSIBLE FOR THE LOSS. - Page 20 Step 4: refer to the below figure, find the two waist holes; Step 5: Insert the R pins into 2 waist holes. At this time, the Step is temporarily fixed and will not be thrown out during driving. Step 6: Check the step to see if it can’t be pulled by hand, if so, please recheck the R pin.
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Page 21: Trouble Shooting
6. Trouble Shooting Malfunction Possible reason Solution check power supply JP1-2 (line 1 1. no power supply red and line 2 black) 2. fuse broken Replace fuse tube check the signal of door control 3. no signal of door open (line 4 blue) No reaction 4. - Page 22 If there is some serious failure, please contact our company. We will check and give you response as soon as we can. There are nameplates on step. Nameplate gives general information of products, which is unique. When problem happens, customer should give that information especially the serial number to us, so that we can check the product information and give best after-sales service in shortest time.
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Page 23: Maintenance
7. Maintenance Regular maintenance for AutoStep® will optimize its performance and reduce the needs of repair. Please do regular inspections according to the attachment 3 and then fill in it. 7.1. Cleaning Clean this step once a month. If possible, clean it more frequently. If this step works under poor environment, it should be cleaned every day. -
Page 24: Maintenance
STEP 5: Follow the above steps to clean the right side of step. Note: Do not remove the frame yellow caps on both sides at the same time. 7.2. Maintenance Follow below steps to do the maintenance. Check the series number of step and write it down; Disconnect the harness at right place;... -
Page 25: Storage
Storage 8.1. Storage Requirements Storage temperature: -20℃—40℃; Storage humidity: ≤60% (compare with the normal temperature of 20℃); Do not store this step under the situation of corrosive gas or liquid; Do not store this step under the situation of strong magnetic field ...
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