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SINO SDS5-4VA Operation Manual

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DIGITAL READOUTS
SDS5-4VA
Operation Manual

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Summary of Contents for SINO SDS5-4VA

  • Page 1 DIGITAL READOUTS SDS5-4VA Operation Manual...

  • Page 2: Safety Precautions

    When using the manual: ● Chapters and sections are listed in the table of contents. ● SDS5-4VA is a multifunction universal 5-coordinate 4axis display digital readout, applicable for the machines such as millers, lathes, boring machines, grinding machines and EDM, etc.
  • Page 3 Our company has passed the authorization and the audit of ISO9001 Quality System, ISO14001 Environmental System, OHSAS18001 Occupational Health and Safety System. Notice: The Interpretation of this manual belongs to Guangzhou SINO DRO Co.,Ltd Forgive product upgrades without further notice.
  • Page 4 Illustration of Panel and Keyboard SDS5-4VA...
  • Page 5 Illustration of Panel and Keyboard Control panel appearance...
  • Page 6 Catalog Catalog A.Setup………………………………………………... 1. Home search…………………………………………..2. Set……………………………………….. ….. ….. …….. 3. Setup Code…………………………………………..…… 4. Install………………………………………………... 5. Default Settings………………………………………….. 6. Language…………………………………………….…... 7. Date or time………………………………...……………. 8. Buzzer…………………………………………….……..9. Color Settings…………………………………………..10. brightness Settings……………………….…………….. 11. Import / export………………………………….…… 12. Power interruption memory ………………………..…. B.Ref…………………………………………………..
  • Page 7 Catalog 3. Grid pattern drilling（Milling）………………………. 4. Go to （Milling）………………………………………. 5. Bevel Machining（Milling）…………………………… 6. Simple Arc（Milling）………………………………….. 7. Smooth Arc（Milling）………………………………… 8. Rectangle（Milling）…………………………………… 9. Angle Adjusting（Milling）……………………………. 10. Angle measurement（Lathe）……………………..11. Turning/Facing（Lathe）…………………………….. 12. Sift（Grinder）……………………………………..13. EDM（EDM）………………………………..... G. Communication function………………………….. Additional sheet………………………………………..

  • Page 8: Installation Password

    A. Installat A. Installation Press the key on the home screen to pop up the “Search Zero” “Settings” option box, then press , keys to select the function you want to use, and finally press to enter. First, search zero point Installation - search zero point 1.
  • Page 9 A. Installat confirm, and press key to enter “Installation settings” to set parameters and compensation for each axis. Initial installation password: 1993. 1.1 Installation Parameter Settings Press keys to select the parameter to be set. 、 1.1.1 Machine Type Press keys to select the type of machine: boring and milling machine, 、...
  • Page 10 A. Installat grating encoder to display the unit pulse line and the maximum number of turns. The maximum number of turns indicates the angle display. The maximum value is n*360. Example: Set the maximum number of turns to 5 (the maximum value of the display angle is 1800 degrees).

  • Page 11: Import/Export Function

    A. Installat interface. 2. Language Press key 、 to select “Chinese/English” interface. After setting, press to save parameters. 3. Date/time Press and keys to select year/month/day, hour/minute/second, press 、 number key to input. If input error, press key to clear and re-enter, press confirm after inputting, then “date”...
  • Page 12 A. Installat 8. Power-down memory During processing of the workpiece, power failure or temporary shutdown is required. The digital display box will automatically store the working status at power off (operation mode of each axis, display data, nonlinear error correction factor, etc.) into the digital display box.
  • Page 13 A. Installat In an installation acceptance comparison measurement process, the measurement data displayed by a laser measuring instrument (which is considered to be standard) and a digital display are compared as follows: (In the X coordinate direction, it is assumed that three compensation points need to be set, and the actual compensation points are The number and position of the compensation point need to be determined according to the specific performance of the machine tool's comprehensive error.)
  • Page 14 B. Reference B. Reference In the main interface, press the function key to enter the reference point setting interface. Under this interface, you can switch the workpiece reference point, set a new reference point or work piece search. When working in the absolute coordinate mode, up to 100 reference points (reference points) can be set, and the main interface will display the current reference point number (0-99).
  • Page 15 B. Reference 2. Press the key to enter the preset function and input the coordinate value for each axis. You can also press the key to use the calculator function, input the calculation result by default, press the key to confirm the input, and press the to complete the presetting.
  • Page 16 C. Tools C. Tools Milling machine mode Press “Tools” function key in the main interface to enter the tool setting interface. Under this interface, you can switch or set tool parameters (diameter, length). Tool table can store 16 tool parameters (0--15) First, the tool 1.
  • Page 17 C. Tools to the up, down, left and right arrows “ 、 、 、 ”, and set the key . The corresponding axis of the main interface increases/decreases the tool radius. Compensation,the left end of the axis background frame shows "r+" and "r-". 2.
  • Page 18 C. Tools axis until the tool touches the workpiece end surface, preset Y The axis value is the tool offset value for workpiece Y, and the setting key confirmation valid. 2. When the workpiece must be removed for measurement, use the "Hold" key to set the tool offset.
  • Page 19 D. Display D. Display Press the “Display” function key under the main interface to enter the display setting item, which can adjust the data display status. First, relative/absolute Switch back and forth between the relative coordinate system (INC) and the absolute coordinate system (ABS).
  • Page 20 D. Display Panel switch setting coordinates/clear coordinate status shortcut keys . The main interface preset coordinate shortcuts Fourth, DEG/DMS The angle shows the status, degrees/degrees-minutes-seconds. Note: This function can only be realized when the corresponding installation parameter of the DRO is set to rotary axis.

  • Page 21: Preset Function

    E. Calculator E. Calculator The calculator function can use the coordinate values of each axis to perform math and trigonometric calculations. It can also input the calculation result to each axis as a desired coordinate value. Digital operation：＋、－、×、/ Angle operation：sin、cos、tan、pi Square root computing：...
  • Page 22 F. Special Function F. special function First, circumferential drilling (milling and boring machine function) Peripheral drilling cycle operation is allowed in three machining planes (XY, XZ, YZ), only a few basic data are input, and it is not necessary to calculate the position data of each hole.
  • Page 23 F. Special Function processing. Second, linear drilling (milling and boring machine function) The linear drilling cycle operation is allowed in three machining planes (XY, XZ, YZ), only a few basic data are input, and it is not necessary to calculate the position data of each drilling hole.
  • Page 24 F. Special Function Third, the grid drilling (milling and boring machine function) Allows for grid or box grid drilling cycle operations in three machining planes (XY, XZ, YZ), requiring only a few basic inputs and no need to calculate the position data for each hole. Select the machining plane: XY, XZ, YZ.
  • Page 25 F. Special Function and press the key to view the machining figure track. Press to return to processing. Fourth, move to (milling boring machine function) In the relative coordinate mode, it is common to set the current point to zero, and then move the axis until the digital display shows the value as the coordinate value of the desired point;...
  • Page 26 F. Special Function 3. Enter the tool diameter. After setting the parameters, press the key to run. Press the key switch to the next machining point, press the key to switch to the last machining point, and move the machine to the axis to display zero, which is the position of each point on the slope.
  • Page 27 F. Special Function After the tool is facing the starting point of the arc, enter the "simple arc" function. 1. Select the machining plane XY, XZ or YZ. Left and right arrows on the panel " " button to select. 2.
  • Page 28 F. Special Function Seven, smooth arc (milling boring machine function) The arc calculation of this function makes the smoothness of the arc can be arbitrarily controlled, and the distance between every two adjacent processing points is equal. By controlling the distance between each two adjacent processing points, the smoothness of the arc can be controlled.
  • Page 29 F. Special Function Tool setting, clear, enter "smooth arc" function 1. Select the machining plane XY, XZ or YZ. Left and right arrows on the panel " " button to select. 2. Enter the arc center position: The arc center position refers to the position of the arc center relative to the tool when the tool setting is cleared.
  • Page 30 F. Special Function Eight, rectangular cavity (milling boring machine function) Enter "Rectangular cavity" function, enter the parameters: tool diameter, X / (Note: X length corresponds to Y center coordinates, X / Y length the parallel X axis, Y length corresponds to the parallel Y axis) After setting the parameters, press the key to run.
  • Page 31 F. Special Function The angle calibration function is now the role of the slant calibration. step: First tilt the workpiece to the required angle and place it roughly on the workbench. 1. Enter the angle calibration function. 2. Input angle. 3.
  • Page 32 F. Special Function Eleven, Cylindrical / Face Cutting (Lathe Function) Define the cutting cycle by entering the following values: X axis initial diameter Move the X axis until the tool touches the workpiece. Enter the current value of the X axis in the dialog box. If the workpiece diameter is known, enter the value directly.
  • Page 33 F. Special Function During grinding, the operator can press the “ ” key to operate the debounce function, and repeatedly press to exit the debounce function. Thirteen, Spark machining (spark machine function) This function is used for special processing of EDM machines (ie spark machines).
  • Page 34 F. Special Function Fallback height: According to the value set by the user, the system automatically controls the electrode to return to the set value position. Reverse fire height: The "reverse fire height" function is an intelligent position following detection safety protection device. When in the forward machining process, carbon deposition occurs on the surface of the electrode.

  • Page 35: Pin Signal Description

    F. Special Function When the retreat height is reached, the machining function automatically exits the machining retreat status, and the automatic cycle enters the EDM machining for the next machining operation until it is manually stopped to exit the machining. 4.

  • Page 36: Communication Function

    I. Data Acquisition Software (qtserial.exe) The SDS5-4VA digital display has a data collection function and acquires the coordinates of the coordinate system displayed on the coordinate display area on the digital display. When the digital display changes the coordinate system, the coordinates of each coordinate system can be acquired.
  • Page 37 G. Communication Function 4) display to the coordinate system of the data to be acquired. A. The default COM1 port is communication serial port 1. B. Click “Start receiving data”, and the digital display presses the decimal point key “•” to send the coordinate data of the DRO. C.
  • Page 38 Additional sheet Additional sheet: Ⅰ. What the user must know: 1. The digital display box must be handle carefully. 2. The box must be grounded properly. 3. Power voltage selection: AC 100V~240V 50 Hz~60 Hz 4. Power consumption: 25VA 5. Working temperature: 0℃~45℃ 6.
  • Page 39 Additional sheet Ⅱ. Trouble shooting and handling: Troubleshooting of Grating Ruler and Digital display Meter The following troubleshooting is primary only. If there are still problems, do not dismantle them by yourself, seek help from our company or corresponding agents. Symptom of Source of failure Troubleshooting...
  • Page 40 Additional sheet Symptom of Source of failure Troubleshooting failure Grating ruler 1. Grating ruler falls outside the 1. Repair the grating ruler. does not usable range of length, reading count head cracked up. 2. Reading head of grating ruler rubs 2.
  • Page 41 Additional sheet Ⅲ. Structural principle Our linear encoder and digital readout are high technological production that is combined with photo electronic technology, precision mechanical technology, microelectronic technology and computer technology, and so on. The customer without being trained may not repair this system. The structural principle is as follows.
  • Page 42 Additional sheet Ⅴ. Product packaging bill 1. a piece of SDS5-4VA digital readout 2. a piece of power wire 3. a copy of operating instruction 4. a copy of verified certificate 5. a piece of dustproof cover 6. a piece of bracket B .
  • Page 43 Additional sheet Dear users: Thank the purchase and use of our products! In order to make our services to make you more satisfied after the purchase, please read the following instructions: ●Products shall be delivered with "Three Guarantees" and 15-day limited replacement and free repair within the period of one warranty year (from date of sale).
  • Page 44 Add：No.13 workshop,3rd Industrial Park, Xilang East Road,Liwan District,Guanngzhou p.c：510385 Tel： （+8620）81639851 E-mail：administration@sino-ld.com Version: 2020-09 A version Subject to change without notice...

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