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Cyklos TriFold 360 Operating Instructions Manual

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Operating Instructions
Version
1
Number of
sheets
13
Folding Module
TriFold 360
Notice
This document including its appendices is exclusive intellectual property of Cyklos Choltice
(producer cooperative) . Any other use (copying, distribution or sale) is subject to consent of the
chairman of the cooperative.
Document effective for units from serial number:
17081232

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Summary of Contents for Cyklos TriFold 360

  • Page 1 Folding Module TriFold 360 Notice This document including its appendices is exclusive intellectual property of Cyklos Choltice (producer cooperative) . Any other use (copying, distribution or sale) is subject to consent of the chairman of the cooperative. Document effective for units from serial number:...

  • Page 2: Table Of Contents

    Operating Instructions | TriFold 360 Contents 1. Machine Description ......................2 2. Safety Risks ........................4 2.1. Safety Notice ....................... 4 2.2 General Notes on Health and Safety at Work ............... 4 2.3 Safety Instructions for the Use of the Machine ............. 5 3.

  • Page 3: Machine Description

    Operating Instructions | TriFold 360 1. MACHINE DESCRIPTION 1. Feed table 2. Side guide of the feed table 3. Locking screw of the side guide 4. Feed table height controller 5. Half fold flap (to disable the top plate) 6. Deflector plate for half fold (to disable the bottom fold stop) 7.
  • Page 4 Operating Instructions | TriFold 360 21. START button 22. STOP button 23. LED indicator of the feed table sensor 24. ON/OFF switch of feed table sensor 25. Feed belts speed control 26. Fold speed control 27. Delivery belts speed control 28.

  • Page 5: Safety Risks

    Providing that the TriFold 360 folding module is used correctly, it is a very safe machine. However, if used incorrectly, the device can be a source of hazard. When operating the machine, the operator is responsible for their own personal safety.

  • Page 6: Safety Instructions For The Use Of The Machine

    2.3 Safety Instructions for the Use of the Machine The TriFold 360 folding machine is designed only for folding paper listed in the specifications. a) It is prohibited to use the machine unless the operator or the individual appointed for operation have received respective training.

  • Page 7: Specifications

    Acoustic pressure 76,1 ± 3,2 dB 4. WORKFLOW PREPARATION The TriFold 360 folding module is primarily designed for connection after creasers and for folding pre-creased paper grammage from 120 to 350 g/m . Nevertheless, the machine also is able to process non-pre-creased paper with lower grammages (at least 80 g/m ), with the creaser only used as a feeder.

  • Page 8: Connection After The Gpm 450 Speed/Airspeed 450 Creasers

    Operating Instructions | TriFold 360 4.1 Connection After the GPM 450 Speed/AirSpeed 450 Creasers To initiate the workflow, the TriFold 360 folding module must first be connected after the GPM 450 Speed or AirSpeed 450 creaser. Proceed as follows: 1. Remove the delivery table from the creaser.

  • Page 9: Synchronizing Creaser With The Folding Module, Setting Up The Folding Module

    Operating Instructions | TriFold 360 Fig. 2: Connection of the TriFold 360 folding module after the 450 Air Speed 4.2 Synchronizing Creaser with the Folding Module, Setting up the Folding Module • Adjust the feed table side guide (2) according to paper size by sliding it to the side edge of the paper.
  • Page 10 Operating Instructions | TriFold 360 stop (18) using the millimetre scales on both plates. These scales also serve to set a fold for atypical formats, or less common fold types. Set the movable stop (16) to the calculated dimension by the lower edge of the stop.

  • Page 11: Setting Up The Half Fold

    Operating Instructions | TriFold 360 Note: When removing plates, the machine shuts down automatically for safety reasons. The LED indicator (29) is flashing to indicate that the plates have been removed from the machine. 4.2.1 Setting Up the Half Fold The half fold (1/2 fold, single fold) can be set in two ways.

  • Page 12: Adjusting The Output Wheels

    Operating Instructions | TriFold 360 • For lower grammages, higher feed speed (FEED SPEED) as well as higher fold speed (FOLD SPEED) can be set. In turn for lower grammages, it may be useful to reduce the paper suction power (AIR) on the feed table, so eliminating the risk of the paper becoming wavy.

  • Page 13: Troubleshooting

    Operating Instructions | TriFold 360 (for example due to the plates getting clogged up - see Chapter 7). To unlock this status, press the STOP button (22) on the control panel (10). Notice: If both the machines are connected by a communication cable and one of them is shut down with a line switch, the other machine does not work as well.

  • Page 14: Appendix 1: Table

    Operating Instructions | TriFold 360 APPENDIX 1: TABLE The mobile table is an integral part of the TriFold 360 folding module. POSITION DESCRIPTION Table base Side cover Top cover Front/rear cover Wheel with brake Screw M6x14 VS+L Screw M10x25 VS...

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