Vante 3960 Instruction Manual

Sterile tubing welder

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REV

ECO NO.

11431

INITIAL RELEASE.

REPLACED SERIAL LABELS FOR CLEAR PICTURES

12158

2.2 OPERATION PROCEDURE ADD "EMPTY BLADE DRAWER" NOTE.

REPLACED FIGURES 1.3 AND 3.3. UPDATE TABLE OF CONTENTS.

REPLACED SERIAL LABEL PHOTOS FOR CLARITY.

REPLACE C-FLEX LOGO, UPDATE PRODUCT PERFORMANCE SPECS, ADD

SMALL AND LARGE TUBING CLAMPS WITH INSTALLATION, PLACEMENT

STEPS AND ILLUSTRATIONS. UPDATE SERIAL LABEL TO REMOVE LARGE

VANTE AND REPLACE WITH "MFG BY VANTE" CHANGE CALIBRATION WITH

CERTIFICATION ADD SPECIFIC FUSE REPLACEMENT INFORMATION.

12245

UPDATE THE ™ TO THE ®, UNDER APPLICATION CHANGED C-FLEX TO TPE

THERMO PLASTIC ELASTIMER MATERIAL

00235

UPDATED COMPANY NAME

13617

UPDATED COMPANY ADDRESS

13759

UPDATED THE USER MANUALTO REFLECT 3.15A UNDER FUSE 120 VAC

DISTRIBUTE MANUAL ONLY PDF (No Cover Sheet) TO Vante

"This document contains confidential and

proprietary information that is the

property of Vante. Specifications,

drawings, or data shall be kept confidential

and shall not be reproduced, in whole or in

part, without written authorization from

Vante. Patent rights and equipment

supplied by Vante pursuant to a request for

quotation or purchase order and exclusive

rights for the use in reproduction are

reserved by Vante."

DESCRIPTION

TITLE

Tucson, Arizona

COVER

OF 31

PAGE

DOC.

DRAWN BY

D. BRIGGS

D.ARMENTA

D. ROBERTS

S. SAMP

D.ROBERTS

K.HEMSWORTH

WEBSITE

DOC., INSTRUCTION MANUAL,

MODEL 3960 STERILE TUBING

WELDER , VANTE

PART NUMBER

39600830-01

DATE

8/4/08

9/23/08

4/27/11

5/8/13

12/12/13

4/20/18

10/29/18

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Summary of Contents for Vante 3960

Page 1 REPLACE C-FLEX LOGO, UPDATE PRODUCT PERFORMANCE SPECS, ADD SMALL AND LARGE TUBING CLAMPS WITH INSTALLATION, PLACEMENT STEPS AND ILLUSTRATIONS. UPDATE SERIAL LABEL TO REMOVE LARGE VANTE AND REPLACE WITH "MFG BY VANTE” CHANGE CALIBRATION WITH CERTIFICATION ADD SPECIFIC FUSE REPLACEMENT INFORMATION. 12245 UPDATE THE ™...
Page 2 INSTRUCTION MANUAL Model 3960 Sterile Tubing Welder 39600830-01 Rev E...
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Page 4 Vante ® 3480 E. Britannia Dr., Suite 120 Tucson, AZ 85706 USA Telephone (520) 881-6555 (520) 323-9055 Toll Free (877) 565-5557 Part No. 39600830-01 Rev. E 2/13 Vante ®...
Page 5 Vante Model 3960 ® This page intentionally left blank...
Page 6: Document Scope
Document Scope This manual is intended as a guide for the setup, adjustment and operation of the 3960 Sterile Tube Welder (hereinafter referred to as “the Welder”). The information contained herein is...
Page 7: User Alerts
Fuse WEEE – Indicates electronic equipment requiring proper recycling (EU only) CE Marking Information For inquires related to the CE marking of this product, please contact Vante at 3480 E. Britannia Dr., Suite 120, Tucson, AZ 85706, +1-520-881-6555, +1-520-323-9055 (fax).
Page 8: Table Of Contents
Table of Contents Preliminary Information...................v Overview ......................v Document Scope ..................v Intended Audience ..................v Application ....................v Exclusions and Limits of Liability ...............v Proprietary Information ................v User Alerts ....................vi Safety Symbols ..................vi CE Marking Information................vi Table of Figures ..................viii Product Description ..................1 System Overview ................1 Theory of Operation ................1...
Page 9 Vante Model 3960 ® Table of Figures Figure 1.1 Model 3960 Sterile Tubing Welder ............1 Figure 1.2 Component Identification - Top View ..........3 Figure 1.3 Component Identification - Side View ..........3 Figure 1.4 Serial Label ....................5 Figure 2.1 Blade Loading Procedure ..............9 Figure 2.2 New Blade (L) and Used Blade (R) .............9...
Page 10: Product Description
Figure 1.1 Model 3960 Sterile Tubing Welder System Overview The Model 3960 Sterile Tubing Welder is a stand-alone automated table top devices that require minimal user interface for ease of operation. The unit incorporates self-controlled heating operation and temperature monitoring as well as an automated mechanical assembly to perform the tube welding operation.
Page 11: User Safety
The Welder is intended for use by personnel trained by their organization for using equipment to seal, weld or manipulate plastic tubing or parts in a controlled environment. Vante devices meet or exceed appropriate electric safety standards and pose no electrical shock hazard when used with properly fused and grounded outlets.
Page 12: Component Identification
Vante Model 3960 ® Component Identification Safety Cover Filter Media Blade Assembly Housing Tubing Clamps Magnetic Latch Gripper Assembly Air Supply Tube Blade Box Figure 1.2 Component Identification - Top View Fan Box Air Supply In Power Input Receptacle and Fuse Holder...
Page 13: Table 1.2 Components
Vante Model 3960 ® Component Function AC Power Cord (not pictured) Detachable AC power cord. Plug end varies with country in which welder is used to provide AC power connection to the country-specific AC Power Source. Turns AC power “│” (on) or “O” (off). Rocker-...
Page 14: Operating Environment
Welder. Each unit’s serial plate indicates the model number and serial number for the unit. Figure 1.4 Serial Label 1.5.3 Refer to the serial number when contacting Vante. CAUTION: Unit is equipped with dual fuses. Disconnect power cord before replacing fuses.
Page 15: Tubing Size Categories
NOTE: The table illustrates typical tubing sizes found in the manufacturing industry. The table also represents those tubing sizes validated by Vante. It is not intended to absolutely define operating performance characteristics. Allowances are made for dimensions and tolerances that fall outside of these typical tubing sizes. Users may verify welder function and performance on tubing sizes not included here.
Page 16: Procedures For Use
If possible, retain shipping containers and packing materials for future use. 2.1.2 Verify the power cord plug matches the power receptacle for the country in which the Welder is being used. If it does not, contact Vante. Use only the power cord supplied with the Welder.
Page 17: Operation Procedure
Vante Model 3960 ® WARNING: Ensure compressed air connections are properly installed on Welder prior to activating air supply. Injury can occur if air connections dislodge from unit and air supply is active. CAUTION: Failure to set the pressures correctly can result in poor results and/or damage to the equipment.
Page 18: Figure 2.1 Blade Loading Procedure
Vante Model 3960 ® Figure 2.1 Blade Loading Procedure 2.2.3 Push the blade into the holder as shown in Figure 2.1. Be sure to insert the blade sufficiently so it clears the blade assembly housing. Also ensure that it will recognize the new blade.
Page 19: Figure 2.3 Tube Loading
Vante Model 3960 ® WARNING: Keep the outside of the tubing and equipment clean and dry! 2.2.4 Load the tube segments as shown below. Firmly press the tubing down to the guide bars on each side so the height of each tube is aligned.
Page 20: Figure 2.4 Tubing Clamp Installation
Vante Model 3960 ® Figure 2.4 Tubing Clamp Installation 2.2.6 Close both tubing clamps by pressing them to secure tubing. See Figure 2.5. Figure 2.5 Closing clamps to secure tubing CAUTION: Do NOT pull on tubing while welding occurs. Under no circumstances should the tubing be pulled at the instant of welding.
Page 21: Figure 2.6 Position Of Unit During A Weld
Vante Model 3960 ® NOTE: During the temperature ramp up the user may observe an initial overshoot of the weld temperature. This is a normal part of the operation. 2.2.9 After approximately 1 minute, the blade will advance to cut through both segments of tubing.
Page 22: Weld Spacing
Vante Model 3960 ® NOTE: The fan will continue to run until both buttons are pressed to reset the unit. 2.2.11 Once the tubes have been removed and when the display indicates it, the user may press both buttons to reset the grippers to the loading position. Press/pinch the tubing as shown to break the small seal that has formed internally and open the connection between the two welded tubes (see Figure 2.8 below).
Page 23: Abort Feature
Vante Model 3960 ® Abort Feature 2.4.1 In the event the user must interrupt and stop the welding process, the user can press the red button at any time during the welding operation. 2.4.2 Once the red button is pushed, the unit will no longer continue to heat the blade and the fan will be activated to assist in cooling the blade assembly housing.
Page 24: Figure 2.10 Tubing Removal
Vante Model 3960 ® Figure 2.10 Tubing Removal 2.4.4 Once the tubing is secure, press the red button to open the grippers. 2.4.5 Once pressed, the fan will deactivate. Open the tube clamps and remove tubing. 2.4.6 As instructed, press the red button again to reset the unit to its initial position. It is now...
Page 25 Vante Model 3960 ® This page intentionally left blank...
Page 26: Maintenance And Repair
3.1.3 User can change filter on the Welder as required. CAUTION: The Welder is designed to require minimum maintenance and field repairs are not recommended. Any questions regarding repairs should be directed to Vante. The Welder does not allow replacement of internal items. All internal repairs and replacements need to be directed to Vante.
Page 27: Table 3.1 Troubleshooting
Vante Model 3960 ® Problem Diagnosis Action No power to the Power Ensure all connections are correct Ensure the Source. AC power switch is in the “|” (on) position. Blown Fuses. Ensure the fuse(s) is(are) not blown. See if the fuse requires replacement.
Page 28: Fuse Replacement
CAUTION: Replace fuses with the appropriate fuse and specified rating only as recommended on table 3.1. 3.3.5 Insert the fuse holder into the Power Input Receptacle until the latch engages. 3.3.6 Reconnect the AC Power Supply and turn power switch to the “│” (on) position. If the fuse blows again, contact Vante.
Page 29: Filter Replacement
Vante Model 3960 ® Filter Replacement 3.4.1 To replace the filter, turn the AC power switch to the “O” (off) position and disconnect the AC power cord from the AC outlet and Welder. Remove the four screws located in the corners of the filter using a Phillips head screwdriver and pull the filter assembly out.
Page 30 Vante Model 3960 ® NOTE: Contact to request replacement filters. Vante...
Page 31: Cleaning The Welder
Do not attempt repairs of any kind. Please notify Vante, if unit requires maintenance. Call Vante prior to sending the unit in for repair or certification. Have the model and serial numbers available (serial plate located beside the Power Input Receptacle and Fuse Holder) before calling Vante for a Return Material Authorization (RMA) number.
Page 32: 3.7 Disposing Of Equipment
Vante Model 3960 ® 3.7 Disposing of Equipment Equipment should be disposed in accordance with local government practices for electronic equipment. Contact appropriate government personnel to obtain procedures or contact Vante. 3.8 Manufacturer Warranty The enclosed products, when used and handled under normal conditions and in accordance with written instructions are guaranteed to be free from defects in material and workmanship for one year based on the date of shipment.