abco PJ012 Operating Manual

12 & 20 tonne commercial pit jacks

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Operating Manual:
12 & 20 Tonne Commercial Pit Jacks
PJ012 - 12 Tonne - Chrome Rods
PJ011 - 20 Tonne - Chrome Rods
PJ013 - 20 Tonne - Threaded Rods with Locking Nuts
PJ014 - 12 Tonne - Threaded Rods with Locking Nuts
Image Shows 20 Tonne Chrome Rodded Pit Jack (PJ011)
ABCo Engineering Hydraulics Mill Park,
Southwell
Nottinghamshire
NG25 0ET
Tel: 01636 812674
Email :
sales@abcohydraulics.com
Website:
www.abcohydraulics.com
Page 1 of 20
Rev 6.0

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Summary of Contents for abco PJ012

  • Page 1 Operating Manual: 12 & 20 Tonne Commercial Pit Jacks PJ012 - 12 Tonne - Chrome Rods PJ011 - 20 Tonne - Chrome Rods PJ013 - 20 Tonne - Threaded Rods with Locking Nuts PJ014 - 12 Tonne - Threaded Rods with Locking Nuts...
  • Page 2 The information contained in this document is subject to change without notification and is the property of ABCo Engineering Hydraulics and must not be copied or transmitted in any form to a third party without prior written agreement of ABCo Engineering, Mill Park,...
  • Page 3: Table Of Contents

    Table of Contents Installation of Pit Jack Part Reference Diagram Operating Instructions Chrome Rod 10 Tonne Pit Jack Cylinder Drawing & Parts List Chrome Rod Pit Jack Frame Assy Drawing & Parts List Chrome Rod Pit Jack Tank Assy Drawing & Parts List Chrome Rod Pit Jack Assy Drawing &...
  • Page 4: Installation Of Pit Jack

    Installation of Pit Jack 1. Inspection on Delivery 1.1. Upon delivery and unpacking, inspect the pit jack for any damage or missing components. 1.2. Report any damages or shortages immediately to the supplier. 1.3. The pit jack will be secured to the shipping pallet. Remove the fixing screws to release it.
  • Page 5 5. Air Supply and Pressure Check: 5.1. Inspect all air and hydraulic pipes for signs of damage before connecting the air supply. 5.2. Ensure the airline pressure is between 75 to 110 psi. 5.3. If the pressure exceeds 110 psi, install a pressure-reducing valve to reduce it to 110 psi.
  • Page 6: Part Reference Diagram

    Part Reference Diagram Page 6 of 20 Rev 6.0...
  • Page 7: Operating Instructions

    Operating Instructions 1. Positioning the Jack 1.1. Place the jack at a suitable lifting point within the pit. 1.2. Adjust the cylinders to distribute the load evenly across the jack width. 2. Connecting the Air Supply 2.1. Attach the air supply to the jack. Ensure the operating pressure is within the range of 5 bar (75 psi) to 7.5 bar (110 psi).
  • Page 8 9.1. Slightly raise the vehicle by pressing the raise button. 9.2. Open the release valve slowly to resume lowering. By following these steps, you can safely and effectively operate the PJ012, PJ011, PJ013 and PJ014 pit jacks. Always prioritise safety and inspect the equipment regularly to ensure proper functioning.
  • Page 9: Chrome Rod 10 Tonne Pit Jack Cylinder Drawing & Parts List

    Chrome Rod 10 Tonne Pit Jack Cylinder Drawing & Parts List Page 9 of 20 Rev 6.0...
  • Page 10: Chrome Rod Pit Jack Frame Assy Drawing & Parts List

    Chrome Rod Pit Jack Frame Assy Drawing & Parts List Page 10 of 20 Rev 6.0...
  • Page 11: Chrome Rod Pit Jack Tank Assy Drawing & Parts List

    Chrome Rod Pit Jack Tank Assy Drawing & Parts List Page 11 of 20 Rev 6.0...
  • Page 12: Chrome Rod Pit Jack Assy Drawing & Parts List

    Chrome Rod Pit Jack Assy Drawing & Parts List Page 12 of 20 Rev 6.0...
  • Page 13: Threaded Rod 10 Tonne Pit Jack Cylinder Drawing & Parts List

    Threaded Rod 10 Tonne Pit Jack Cylinder Drawing & Parts List NEVER WORK UNDER AN UNSUPPORTED VEHICLE! Page 13 of 20 Rev 6.0...
  • Page 14: Threaded Rod Pit Jack Frame Assy Drawing & Parts List

    Threaded Rod Pit Jack Frame Assy Drawing & Parts List Page 14 of 20 Rev 6.0...
  • Page 15: Threaded Rod Pit Jack Tank Assy Drawing & Parts List

    Threaded Rod Pit Jack Tank Assy Drawing & Parts List Page 15 of 20 Rev 6.0...
  • Page 16: Threaded Rod Assy Drawing & Parts List

    Threaded Rod Assy Drawing & Parts List Page 16 of 20 Rev 6.0...
  • Page 17: Weekly Maintenance

    Weekly Maintenance NOTE: Disconnect the air supply before performing any maintenance tasks. 1. Cleaning 1.1. Remove all dirt and debris from the cylinder rod(s) and air pump. Keeping the pit jack clean will help extend its operational lifespan. 1.2. Ensure the water trap is drained. 2.
  • Page 18: Maintenance Record

    Maintenance Record Part No. Serial No. Week Commencing: Inspections Checks Week 1 Week 2 Week 3 Week 4 Week 5 Remove all dirt and debris from the cylinder rod(s) and air pump Ensure water trap has been drained Check the rollers move freely along the rails Check all hoses for signs of damage, wear, or aging Inspect the pit jack frame for structural integrity Ensure all connecting bolts are tight and secure...
  • Page 19: Pit Jack Extened 5 Year Limited Warranty

    Pit Jack Extended 5 Year Limited Warranty Year 1 Full parts cover Any part failing from faulty materials or workmanship within the first 12 months from date of purchase will be replaced/repaired free of charge. Accidental and water damage of any component will not be covered by the warranty and will be fully chargeable (all repairs will be quoted before being carried out) e.g.
  • Page 20: Declaration Of Conformity

    PJ011 - ABCo 20 Tonne Chrome Rod Commercial Pit Jack PJ012 - ABCo 12 Tonne Chrome Rod Commercial Pit Jack PJ013 - ABCo 20 Tonne Threaded Rod with Locking Collar Commercial Pit Jack PJ014 - ABCo 12 Tonne Threaded Rod with Locking Collar Commercial Pit Jack...

This manual is also suitable for:

Pj011Pj013Pj014

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