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KRB Magnabend 211 R Manual

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Magnabend 211 R
MANUAL

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  • Page 1 Magnabend 211 R MANUAL...
  • Page 2 MAGNABEND 211 R This owner’s manual is compiled from the latest specifications and product information available at the time of publication. We reserve the right to make changes as they become necessary. Any changes to our products may cause slight variations between the illustrations and explanations in this manual and the product you have purchased.

  • Page 3: Table Of Contents

    MAGNABEND 211 R TABLE OF CONTENTS ..........................4 ARRANTY Contact Information ......................4 ..........................5 AFETY Read And Understand This Manual.................. 5 Machine Operation Hazards ..................... 6 Pinching Or Severing Hazard..................6 Safety Devices ......................6 Wear Appropriate Clothing ................... 6 Do Not Touch Bar ......................
  • Page 4 MAGNABEND 211 R Bend Head Tooling......................38 ................39 ONTROL ONSOLE ETUP PERATION Keypad ........................... 40 Safety Scanner Override Key Switch................40 Machine Mode Identification Light Indicator ..............40 Touchscreen Operation ....................41 Light Tower Color Chart ....................64 ................. 65...

  • Page 5: Warranty

    SPECIFICALLY DISCLAIMS ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. KRB shall not be liable to the Buyer for any failure to perform any obligations due to causes which are beyond its reasonable control. KRB is not responsible, under any circumstances whatsoever, for buyer's lost or anticipated profits, diminution of goodwill, loss of use, incidental, special, or consequential damages in regard to purchasing and using KRB equipment.

  • Page 6: Safety

    Keep your machine in proper working condition. Modifications to the machine may impair the function and/or safety and affect the machine life and warranty. If you do not understand any part of this manual, contact KRB Machinery. www.krbmachinery.com V1.09.8.20...

  • Page 7: Machine Operation Hazards

    MAGNABEND 211 R Machine Operation Hazards Pinching or Severing Hazard Keep hands away from pinch points while operating this machine. ^ WARNING • Pinching hazard. • The conveyor rollers, bend heads and bar clamps may pinch or sever fingers. • Keep away from conveyor rollers, bend heads and bar clamps.

  • Page 8: Maintenance

    MAGNABEND 211 R Maintenance NOTICE • Improper disposal of waste can harm the environment. • Use leak proof container when draining fluids. Do not use food or beverage containers. Contact your local environmental or recycling center for the proper way to recycle or dispose of waste.
  • Page 9 MAGNABEND 211 R Label A Label B Label C www.krbmachinery.com V1.09.8.20...

  • Page 10: Warranty

    SPECIFICALLY DISCLAIMS ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. KRB shall not be liable to the Buyer for any failure to perform any obligations due to causes which are beyond its reasonable control. KRB is not responsible, under any circumstances whatsoever, for buyer's lost or anticipated profits, diminution of good will, loss of use, incidental, special, or consequential damages in regard to purchasing and using KRB equipment.

  • Page 11: Read All Instructions

    MAGNABEND 211 R Read All Instructions 1. Read Operators Manual before operating equipment. 2. Do not operate machine unless you are fully qualified, and properly trained. 3. Do not work on machine unless disconnect switch is turned off. Pad lock disconnect switch to avoid unwanted start-up.

  • Page 12: Installation And Services

    MAGNABEND 211 R INSTALLATION AND SERVICES Specifications Approximate Weights: Moving Bend Box: 3900 lbs. (1769 kg) Stationary Bend Box: 3200 lbs. (1451 kg) Conveyor: 40 ft.: 6900 lbs. (3130 kg) 60 ft.: 9500 lbs. (4309 kg) Bend Box Track: 1900 lbs. (862 kg) Catch Bins: 180 lbs.

  • Page 13: Equipment Lifting And Mounting Information

    MAGNABEND 211 R Equipment Lifting and Mounting Information Lifting Information Use an adequate lifting device to lift equipment. When lifting using eyebolts, it is essential that the lifting angle between the lifting device and the vertical not be greater than 45°...
  • Page 14 MAGNABEND 211 R Conveyor Lifting Use 4 slings (A), 2 on each side as shown. Lift Conveyor from areas with LABELS (B) ONLY. Wrap slings on the BOTTOM OF HORIZONTAL TUBING OF THE FRAME (C) ALONG THE OUTSIDE OF THE PINS (D) as shown.
  • Page 15 MAGNABEND 211 R Stationary Bend Box Lift Points Moving Bend Box Lift Points www.krbmachinery.com V1.09.8.20...

  • Page 16: Installation

    MAGNABEND 211 R Installation The Magnabend 211 must be located on a level, concrete floor with enough space to provide adequate clearance for handling rebar, maintenance and production storage. The concrete floor should have a minimum thickness of 5 in.

  • Page 17: Stationary Bend Box

    MAGNABEND 211 R Stationary Bend Box ^ WARNING • Prevent serious injury or death. • The stationary bend box weighs approximately 3200 lbs. (1451 kg). • Use adequate lifting devices to safely lift bend box. 1. Install stationary bend box on track. Stationary bend box has four mounting brackets on the bottom to attach to track.

  • Page 18: Moving Bend Box

    MAGNABEND 211 R Moving Bend Box ^ WARNING • Prevent serious injury or death. • The moving bend box weighs approximately 3900 lbs. (1769 kg). • Use adequate lifting devices to safely lift bend box. 1. Carefully install moving bend box on track.

  • Page 19: Conveyor

    MAGNABEND 211 R Conveyor ^ WARNING • Prevent serious injury or death. • The conveyor assembly weighs approximately 4620 lbs. (2095 kg) without tooling. • Use adequate lifting devices to safely lift conveyor. 1. Position conveyor assembly in next to track. The non-driven side of conveyor faces the bend boxes.
  • Page 20 MAGNABEND 211 R Position conveyor so that conveyor is a 3/16 inch (4.76 mm) (A) from lift off arms on stationary and moving bend boxes. Slide moving bend box along track and measure gap in several places to be sure conveyor is straight and parallel with track.

  • Page 21: Center Supports

    MAGNABEND 211 R Center Supports ^ WARNING • Prevent serious injury or death. • Each rotating support assembly is supplied attached to the conveyor. • Use adequate lifting devices to safely lift conveyor/support assembly. www.krbmachinery.com V1.09.8.20...

  • Page 22: Catch Bins

    MAGNABEND 211 R Catch Bins ^ WARNING • Prevent serious injury or death. • Each catch bin assembly weighs approximately 180 lbs. (81 kg). • Use adequate lifting devices to safely lift catch bins. 1. Install catch bins along outside of track. Insert bracket (A) clips under angle (B).

  • Page 23: Light Beam E-Stop

    MAGNABEND 211 R Light Beam E-Stop 1. One transmitter/receiver box is mounted on the stationary bender (A). The other transmitter/receiver box is mounted to the floor at the end of the track (B). Align the sensor beams. Top: Transmitter Top:...
  • Page 24 MAGNABEND 211 R Light Beam E-Stop Installation and Alignment 1. Use a leveler when installing and securing the Light Beam frames to ensure accuracy. 2. The receivers of both beam assemblies are equipped with alignment LEDs that can be monitored through the viewing ports located at the rear of the mounted weldments.

  • Page 25: Electrical System

    MAGNABEND 211 R ELECTRICAL SYSTEM The main electrical cabinet for the Magnabend 211 can be positioned as desired. The main disconnect (A) is located on the door of the electrical cabinet. ^ WARNING • Electrocution hazard. • Electrical installation and service must be performed by a certified electrician and conform to all local electrical codes.

  • Page 26: Electrical Enclosures And Connections

    MAGNABEND 211 R Electrical Enclosures and Connections 1. The main controller work station assembly is comprised of the HMI Touchscreen, console controls and the pedestal. The touchscreen cabinet opens from the rear to expose the touchscreen connections and USB ports. The control console cabinet panel lifts from the top/front and houses the GPIO PCBs and the Input PCB.
  • Page 27 MAGNABEND 211 R Stationary Bender Box Electrical Enclosure Stationary Bender Box Electrical Enclosure (cover open) www.krbmachinery.com V1.09.8.20...
  • Page 28 MAGNABEND 211 R 3. Communication/Signal wiring is routed to the Movable Bender Box Electrical Enclosure. Movable Bender Box and Electrical Enclosure Movable Bender Box Electrical Enclosure (cover open) www.krbmachinery.com V1.09.8.20...
  • Page 29 MAGNABEND 211 R 4. Three phase wiring is routed to the Three Phase Electrical Junction Box. Stationary Bender Motor and Three Phase Three Phase Electrical Junction Box Electrical Junction Box (cover open) 5. An electrical junction box is mounted near each conveyor motor. The junction box illustrated is on the first conveyor (next to stationary bend box).

  • Page 30: Electrical Interlocks And Safety Switches

    MAGNABEND 211 R Electrical Interlocks and Safety Switches 1. Light Beam E-Stop: One transmitter/receiver box is mounted on the stationary bender (A). The other transmitter/receiver box is mounted to the floor at the end of the track (B). Two light beams span the entire length of the Travel Track.

  • Page 31: Pneumatic System

    MAGNABEND 211 R PNEUMATIC SYSTEM The pneumatic system includes filter/lubricator/regulator assembly, a solenoid valve manifold block, flow controls and air cylinders. All regulators and flow controls have been set at the factory and should not require adjustment. If adjustments are required, they should only be made by a qualified individual. Adjust so that components do not move in a violent or unsafe manner.

  • Page 32: Pneumatic Connections

    MAGNABEND 211 R Pneumatic Connections 1. Air cylinders actuate the pop up bar guides on conveyor, lift-off arms, grippers and tooling assist plungers on each bend box. 2. Connect center support hoses (A) to couplers mounted on supports. 3. The pneumatic system solenoid valve manifold is located in the Stationary Bender Box. Most air system solenoid valves are located here.

  • Page 33: General Description

    MAGNABEND 211 R GENERAL DESCRIPTION The Magnabend 211 is an automatic rebar bending machine that bends from manually loaded bar stock. The rebar is bent either automatically as programmed in the controller, or manually through operator interface with the control console.

  • Page 34: Conveyor

    MAGNABEND 211 R Conveyor Bar is loaded on conveyor and positioned for loading onto bend boxes. Center Supports The center supports are used to prevent sagging of long bar. Position supports as needed along track. Stationary Bend Box The stationary bend box will bend in both directions around a forming tool with a maximum bend angle of 180°.

  • Page 35: Machine Operation

    MAGNABEND 211 R MACHINE OPERATION 1. To remove installed tooling, use the TOOLING selector switch (A) to raise tooling. Remove tool and place on tooling tray. There is a tooling selector switch on the Stationary Bender and one on the Movable Bender.
  • Page 36 MAGNABEND 211 R 3. If using mandrel tooling, rotate knob (C) to adjust backer / guide ramp assembly (D) into position to allow bars to be properly guided into the tooling. 4. When using split tooling, replace backer / guide ramp assembly with split tooling guide ramp (E).
  • Page 37 MAGNABEND 211 R 5. Position both gripper assemblies along the bar axis by manually sliding along the horizontal slide plate (F). 6. Position Intermediate (Center Support) bar guides (G) along the bar axis and lock into position using pins (H) inserted through holes in horizontal tube member.
  • Page 38 MAGNABEND 211 R 7. Position catch bins along the track guides to catch final bent shapes by manually pushing into position. 8. Bar Stops are raised and lowered using the BAR STOPS (J) selector switch located on the Stationary Bender.

  • Page 39: Bend Head Tooling

    MAGNABEND 211 R Bend Head Tooling Select the appropriate mandrel and tool position from the chart below. www.krbmachinery.com V1.09.8.20...

  • Page 40: Control Console Setup And Operation

    MAGNABEND 211 R CONTROL CONSOLE SETUP AND OPERATION Console Pictured below is the control console panel lay-out for the KRB Machinery Magnabend 211. – Emergency Stop Button – Conveyor Forward/Reverse Lever – Arms Up/Down Lever – Discharge Button – Continue Button –...

  • Page 41: Keypad

    MAGNABEND 211 R Keypad Pictured above is the keypad that is used to enter information into the controller. The function of keys F1-F8 will vary depending on what screen is being viewed. The F1-F8 keys that are active at any given time will be displayed across the top of each screen.

  • Page 42: Touchscreen Operation

    The File Revision date is identified in the lower left hand corner and a list of files and I/O are presented below the KRB Logo. If the system check is OK, then the program will automatically display the Home PROGRAM page.
  • Page 43 (or vice versa) by pressing the F7 COPY key. F Key Functions: KRB Logo– Will exit back to main menu. F1 – Will clear all data in the current shape setup. F2– Will access the custom shapes screen FILES.
  • Page 44 Select a bar size from the chart depicted above, then the following MACHINE SET UP Page appears: This data is loaded into the appropriate data fields on the Home PROGRAM Page. Press the KRB logo or the Home key to return to the Home PROGAM page. www.krbmachinery.com...
  • Page 45 MAGNABEND 211 R Bend ANGLE Selected When the Bend ANGLE data field is selected, a row of common bend angle icons and corresponding direction is displayed in the white area above the F keys. Select the ARC icon. www.krbmachinery.com V1.09.8.20...
  • Page 46 MAGNABEND 211 R ARC icon selected When selecting the ARC icon, the RADIUS data field appears, and the desired radius dimension are entered here. To enter MACHINE CONFIGURATION, first press F4 MACHINE SET UP. www.krbmachinery.com V1.09.8.20...
  • Page 47 MAGNABEND 211 R MACHINE SET UP page This page allows bar size and tooling changes. Then select F1 MACHINE CONFIGURATION. www.krbmachinery.com V1.09.8.20...
  • Page 48 MAGNABEND 211 R MACHINE CONFIGURATION page Functions: Password: Password must be entered to change values. Units Type: Select measurements to be displayed in English or Metric. Std. Shape Data: Select bending standards, CRSI or British. 2D Default Speed: Select default bend speed, used when scanning tags. 1 being slowest and 3 being fastest.
  • Page 49 Ctl Comm Port: Communication port for use with machine controls. Bar Size: Enter the bar size #. Press the HOME key or the KRB Logo key to return to the PROGRAM page: Home Screen: PROGRAM page Once the shape is entered, press F2 to display the custom shapes screen.
  • Page 50 MAGNABEND 211 R SAVED CUSTOM FILES page Select a location to store the shape and press the COPY WORKING SHAPE TO # button in the Pop Up Window to save the new shape: POP UP WINDOW www.krbmachinery.com V1.09.8.20...
  • Page 51 MAGNABEND 211 R Loading Shapes The controller comes with 20 preloaded standard shape setups that can be loaded and modified to fit your need. Press F2 STANDARD FILES from the SAVED CUSTOM FILES page to display the STANDARD CRSI FILES page.
  • Page 52 MAGNABEND 211 R Home PROGRAM page The Home PROGRAM page opens with the selected shape loaded. Customize the shape as needed. Save the customized shape in SAVED CUSTOM FILES (See page 46). Run the Program Once the shape is entered, press F5 RUN to run the Program.
  • Page 53 MAGNABEND 211 R Homing the Movable Bender The Moving Bender Box will need to be HOMED. Select F5 from the Pop Up Window to traverse the Moving Bender Box to the HOME position. POP UP WINDOW (When first powered up, the machine will do a travel homing sequence.) By pressing F5, the movable bend box will move toward the stationary bend box.
  • Page 54 MAGNABEND 211 R RUN MODE page CONTINUE The movable bender, stationary bender and gauge is simulated at the bottom of the screen: the TB box is the traveling (movable) bender. After the movable bender is in position, PRESS CONTINUE WHEN LOAD COMPLETE will be displayed at the top of the page.
  • Page 55 MAGNABEND 211 R RUNNING THE SHAPE The RUNNING THE SHAPE activity is monitored at the bottom of the screen during the process. After the shape has been formed, the machine stops and the following DISCHARGE THE BARS screen will appear: www.krbmachinery.com...
  • Page 56 MAGNABEND 211 R DISCHARGE THE BARS Proceed with the DISCHARGE process. The Loading Arm activity is monitored. After the DISCHARGE process is complete, the following PRESS GAUGE BUTTON FOR GAUGE POSITION screen appears: www.krbmachinery.com V1.09.8.20...
  • Page 57 MAGNABEND 211 R PRESS GAUGE BUTTON FOR GAUGE POSITION Pressing the GAUGE button returns the screen to the PRESS CONTINUE WHEN LOAD COMPLETE as shown below. The machine is ready to run the next part(s): www.krbmachinery.com V1.09.8.20...
  • Page 58 MAGNABEND 211 R PRESS CONTINUE WHEN LOAD COMPLETE The machine is ready to run the next part(s). www.krbmachinery.com V1.09.8.20...
  • Page 59 Position: The Position Values are the encoder counts of each function movement. Touching the Position Value enables the ability to change that value. Pressing the HOME button or the KRB Logo button will return to the Home PROGRAM page. www.krbmachinery.com...
  • Page 60 LEDs highlighted. Press the KRB Logo to return to the MACHINE DIAGNOSTICS page. From the MACHINE DIAGNOSTICS page, press the F1 Bar Supports Diagnostics button to display the SUPPORT ARM diagnostics page.
  • Page 61 MAGNABEND 211 R SUPPORT ARM page Input Test: Touching an assigned input circle will display a DIAGNOSTICS HELP screen that displays a picture depicting the input source, with a brief explanation, location and a possible cause for defect. Output Test: Touching an assigned output circle will toggle that output as labeled.
  • Page 62 The Input Test function displays a picture of the input source and a brief explanation. The example above depicts the loading Arm Out/Back cylinder, and the associated sensors are highlighted. Press the KRB Logo to return to the SUPPORT ARM DIAGNOSTICS page.
  • Page 63 This page displays Data Collection information for machine production. The F1 Data Export button provides a means for saving the information. Press the HOME button or the KRB Logo button to return to the Home PROGRAM page. www.krbmachinery.com...

  • Page 64: Error Messages

    MAGNABEND 211 R ERROR MESSAGES Error Messages Used In The Magnabend Controller ERROR CORRECTIVE ACTION “Travel Home Failed” Machine not in AUTO or no movement “NOT ABLE TO RUN” Machine not in AUTO “TRAVEL TOO CLOSE” Middle leg length too short. Remove supports for shorter leg length, and change minimum travel “LIGHT CURTAIN STOP”...

  • Page 65: Light Tower Color Chart

    MAGNABEND 211 R Light Tower Color Chart E-Stop Yellow/Amber In Manual Mode Green In Auto Mode Blue Override On Safety Scanner White Warning Zone Audible Beeper Safety Scanner Beeping Warning Zone P-3008-352 www.krbmachinery.com V1.09.8.20...

  • Page 66: Safety Scanner Reset Instructions

    MAGNABEND 211 R SAFETY SCANNER RESET INSTRUCTIONS • The safety scanner has a dual zone: o First or outermost zone is the warning zone with an audible beeper and blinking White light on the light tower. o Second “safety” zone is places the bender in “Manual” mode and is signaled by the Yellow/Amber light on the light tower.

  • Page 67: Maintenance

    MAGNABEND 211 R MAINTENANCE ^ WARNING • Prevent serious injury or death. • Disconnect electrical power and lockout/tagout power source before performing service or maintenance. NOTICE • Dispose of waste properly. • Improper disposal of waste can harm the environment.

  • Page 68: Gripper/Clamp Slide

    MAGNABEND 211 R Gripper/Clamp Slide Remove grease film and apply new oil on slides (A) once per month. General Cleaning Clean and inspect machine once per week. Grease Bend Head Shafts Disconnect electrical power to the machine. Follow all safety procedures including proper Lockout / Tagout.

  • Page 69: Cleaning The Safety Scanner

    MAGNABEND 211 R Gearmotors Disconnect electrical power to the machine. Follow all safety procedures including proper Lockout / Tagout. The lubricant should be replaced at least after every 10,000 operating hours or after every two years. Replacement Oil should be ISO VG220 (or equivalent) quantity of 38 quarts.

  • Page 70: Replacement Parts

    MAGNABEND 211 R REPLACEMENT PARTS Electrical Replacement Parts Pedestal Rear Cabinet Power ITEM NO. PART NUMBER DESCRIPTION P-3014-010 24VDC RELAY 700-HC24Z24 (QTY 10) P-3014-003 RELAY SOCKET KC PART #700 (QTY 10) P-3014-00CL SPRING CLIP FOR RELAY SOCKET (QTY 10) P-3010-094...

  • Page 71: Pedestal Console Cabinet Electronics

    KRB-GP I/O BOARD (Movable Bender) P-3005-016 KRB-GP I/O BOARD (Stationary Bender) P-3005-016 KRB-GP I/O BOARD (Travel) KRB-GP I/O BOARD TERMINATING RESISTOR- 120 OHM, ¼ WATT P-5011-0097 CONNECTION: J4, Pins 1 to 3 DIP Switch Settings Movable Bender GPIO PCB (Item M) Address: 1...

  • Page 72: Pedestal Front Cabinet Drives

    MAGNABEND 211 R Pedestal Front Cabinet Drives ITEM NO. PART NUMBER DESCRIPTION P-3003-058 SWITCH – SAFETY ACTUATOR P-3003-060 SWITCH – SAFETY CONTACT BLOCK P-3010-210 S/P BREAKER 480V, 20A, 3-POLE P-3010-203 S/P BREAKER 480V, 15A, 3-POLE P-1001-578 DRIVE TRAVEL COMMANDER SK, 5HP...
  • Page 73 MAGNABEND 211 R Pedestal Left Side Exterior Mounted Travel Travel Drive Resistor Cover installed Drive Brake Resistor (cover removed) PART NUMBER DESCRIPTION ITEM NO. P-1001-568 RESISTOR DYNAMIC BRAKE (TRAVEL) www.krbmachinery.com V1.09.8.20...

  • Page 74: Pedestal Console Controls

    MAGNABEND 211 R Pedestal Console Controls ITEM NO. PART NUMBER DESCRIPTION P-3016-197 E-STOP – XW, 40MM MUSHROOM P-3016-202 SELECTOR SWITCH 3 POS LEVER (QTY 8) P-3016-200 PUSH BUTTON ROUND FLUSH, BLUE P-3016-198 PUSH BUTTON ROUND FLUSH (QTY 6) P-3016-203 SELECTOR SWITCH 3 POS LEVER...

  • Page 75: Remote Pendant Pedestal Controls

    MAGNABEND 211 R Remote Pendant Pedestal Controls ITEM NO. PART NUMBER DESCRIPTION P-3016-197 E-STOP – XW, 40MM MUSHROOM P-3016-198 PUSH BUTTON ROUND FLUSH (QTY 2) P-3016-200 PUSH BUTTON ROUND FLUSH P-3009-117 ENCLOSURE-PIOLOT DEVICE 22MM www.krbmachinery.com V1.09.8.20...

  • Page 76: Movable Bender Electrical Enclosure

    MAGNABEND 211 R Movable Bender Electrical Enclosure PART NUMBER DESCRIPTION ITEM NO. P-3016-099 PFD-20A35EW PIEZO ELECTRIC BEEPER Foot Switch Part# P-3016-036 www.krbmachinery.com V1.09.8.20...
  • Page 77 MAGNABEND 211 R Encoders Movable Bender Travel Encoder: Located beneath the Movable bender box Part# P-3002-119A Movable Bender Travel Encoder: Located beneath the Movable Bender Box Part# P-3002-122 (SN 19-MB-172 and newer) Bend Encoders: Qty. (1) located in each bender box Part# P-3002-032 www.krbmachinery.com...
  • Page 78 MAGNABEND 211 R Sensors Bend Homing Proximity Sensors: Qty. (1) Located in each Bender Box Part# P-3003-023 www.krbmachinery.com V1.09.8.20...

  • Page 79: Limit Switches

    MAGNABEND 211 R Cylinder Reed Switches: Located at each bender box: Kick-Off and Gripper cylinders Part# 1026-475 Limit Switches Over Travel Switch Pt. # P-3003-102 Homing Switch Pt. # P-3003-102 Qty. (2) Safety Switch-Roller Plunger, Located beneath the Movable Bender Box...
  • Page 80 MAGNABEND 211 R Homing Weldment Outer Track Rail www.krbmachinery.com V1.09.8.20...

  • Page 81: Mechanical Replacement Parts

    MAGNABEND 211 R Mechanical Replacement Parts 17390-6000 Parts List ITEM NO. PART NUMBER DESCRIPTION 17390-0002 MOVING BEND BOX ASSEMBLY 17390-0400 STATIONARY BEND BOX ASSEMBLY 17390-6001 CONVEYOR ASSEMBLY - RH 60FT 17390-6002 TRACK ASSEMBLY - RH 60FT 17390-0086 POCKET ASSEMBLY P-1035-560 WAS,FLAT,0.5 INCH,USS,BZ,G8...
  • Page 82 MAGNABEND 211 R www.krbmachinery.com V1.09.8.20...
  • Page 83 MAGNABEND 211 R www.krbmachinery.com V1.09.8.20...
  • Page 84 MAGNABEND 211 R 17390-0002 Parts List ITEM NO. QTY. PART NUMBER DESCRIPTION 17390-0010 MOVING TURN TABLE ASSEMBLY 17390-0007 MOVING BEND BOX FRAME ASSEMBLY 17390-0038-1 GRIPPER ASSEMBLY 17390-0398 LIFT OFF ARM RETAINING CAP 17385-0153 BACKER SLIDE GUIDE BLOCK 17385-0154 BACKER SLIDE...
  • Page 85 MAGNABEND 211 R P-1026-811 NORGREN PILOT VALVE P-1036-553 NEOPRENE DOME-STYLE MOUNT - McMASTER #64875K3 P-2040-075 HR ANGLE 4" X 3" X 1/4" X 2"LG P-1026-669 MANUAL TWO POSITION VALVE P-3016-070 SIEMENS E-STOP P-1026-247 PIN, CLEVIS, HEADLESS, 0.5 x 1.25 USABLE LG.
  • Page 86 MAGNABEND 211 R www.krbmachinery.com V1.09.8.20...
  • Page 87 MAGNABEND 211 R www.krbmachinery.com V1.09.8.20...
  • Page 88 MAGNABEND 211 R 17390-0010 Parts List ITEM NO. QTY. PART NUMBER DESCRIPTION 17390-0011 TURN TABLE MOUNTING ASSEMBLY B-17328-15201 MAIN SHAFT BASE 17328-153_1 MAIN SHAFT 17328-154_1 MAIN SHAFT CAP PLATE B-17328-15501 DRIVE GEAR B-17328-15701 MAIN GEAR B-17328-15801 MAIN BEARING SCALE GUARD - H.R.P.O. 11 GA.
  • Page 89 MAGNABEND 211 R www.krbmachinery.com V1.09.8.20...
  • Page 90 MAGNABEND 211 R 17390-0038-1 Parts List ITEM NO. PART NUMBER DESCRIPTION 17390-0039 GRIPPER SLIDE RAIL 17390-0239 GRIPPER LH ARM WELDMENT 17390-0336 GRIPPER PAD ASSEMBLY 17390-0240 GRIPPER RH ARM WELDMENT P-1026-474 BIMBA AIR CYLINDER P-1026-076 BIMBA CLEVIS RC-750 P-1026-077 BIMBA CLEVIS PIN CP750 P-1035-738 SCR,SHCS,0.625-11 X 3,BZ,G8...
  • Page 91 MAGNABEND 211 R 17390-0400 Parts List ITEM NO. QTY. PART NUMBER DESCRIPTION 17390-0401 STATIONARY BEND BOX FRAME ASSEMBLY 17390-0403 STATIONARY TURN TABLE ASSEMBLY 17390-0411 SQUARE STOP ASSEMBLY 17385-0105 SQ. STOP PIVOT BLOCK P-1026-108 BIMBA CYLINDER 17390-0415 STATIONARY TABLE TOP WELDMENT 17390-0557 CLEANOUT COVER PLATE - EXT.TABLE...
  • Page 92 MAGNABEND 211 R 17390-0418 STAT. BEND BOX BAR SUPPORT PLATE 17390-0268 STATIONARY BEND BOX BAR LIFT BLOCK 17390-0376 LIFT-OFF ARM STOP BUMPER 17390-0379 BEND DISC FILLER PLATE 17385-0104 SQUARE STOP CLEVIS PIN P-1026-077 BIMBA CLEVIS PIN CP750 17390-0554 STAT. BEND BOX FRONT RAMP - EXT. TABLE...
  • Page 93 MAGNABEND 211 R www.krbmachinery.com V1.09.8.20...
  • Page 94 MAGNABEND 211 R 17390-6001 Parts List ITEM NO. PART NUMBER DESCRIPTION 17390-0330 CONVEYOR RIGHT SECTION ASSEMBLY 17390-0331 CONVEYOR MIDDLE SECTION ASSEMBLY P-1001-223 GEAR MOTOR 1-1/2HP P-2100-019 CF ROUND 1/2" DIA. X 4" LONG 17385-0066 MOVING CONVEYOR STOP WELDMENT 17390-0085 BEND BOX STOP PLATE...
  • Page 95 MAGNABEND 211 R www.krbmachinery.com V1.09.8.20...
  • Page 96 MAGNABEND 211 R www.krbmachinery.com V1.09.8.20...
  • Page 97 MAGNABEND 211 R 17390-6002 Parts List ITEM NO. PART NUMBER DESCRIPTION 17390-0056 FIRST TRACK WELDMENT 17390-0057 TRACK SECTION WELDMENT 17385-0229 TRAVEL GEAR RACK 17390-0061 BEND BOX TROUGH 17390-0060 BEND BOX TROUGH WELDMENT P-1035-573 HEX HD C.S. 1/2-13 X 1-1/2 GR8...
  • Page 98 MAGNABEND 211 R www.krbmachinery.com V1.09.8.20...
  • Page 99 MAGNABEND 211 R 17390-0403 Parts List ITEM NO. QTY. PART NUMBER DESCRIPTION 17390-0404 TURN TABLE MOUNTING ASSEMBLY B-17328-15201 MAIN SHAFT BASE 17328-153_1 MAIN SHAFT 17328-154_1 MAIN SHAFT CAP PLATE B-17328-15501 DRIVE GEAR B-17328-15701 MAIN GEAR B-17328-15801 MAIN BEARING SCALE GUARD - H.R.P.O. 11 GA.
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  • Page 101 MAGNABEND 211 R www.krbmachinery.com V1.09.8.20...
  • Page 102 MAGNABEND 211 R 17390-0038 Parts List ITEM NO. PART NUMBER DESCRIPTION 17390-0239 GRIPPER LH ARM WELDMENT 17390-0336 GRIPPER PAD ASSEMBLY 17390-0240 GRIPPER RH ARM WELDMENT P-1026-474 AIR CYLINDER P-1026-076 BIMBA CLEVIS RC-750 P-1026-077 BIMBA CLEVIS PIN CP750 17390-0039 GRIPPER SLIDE RAIL P-1035-738 SCR,SHCS,0.625-11 X 3,BZ,G8...
  • Page 103 MAGNABEND 211 R 17390-0352 Parts List ITEM NO. QTY. PART NUMBER DESCRIPTION 17390-0359 SAFETY BEAM BEND BOX MOUNT WELDMENT 17390-0358 SAFETY BEAM SENSOR MOUNT PLATE P-1035-113 LOCK WASHER 1/4" P-1035-149 SOC HD C.S. 1/4-20 X 1/2" LG. P-3003-139 SENSOR P-1035-1023 SOC HD CS 6-32 X 1/2"...
  • Page 104 MAGNABEND 211 R 17390-0353 Parts List ITEM NO. QTY. PART NUMBER DESCRIPTION 17390-0360 SAFETY BEAM FLOOR MOUNT WELDMENT 17390-0358 SAFETY BEAM SENSOR MOUNT PLATE P-1035-113 LOCK WASHER 1/4" P-1035-150 SOC HD C.S. 1/4-20 X 5/8 UNBRAKO P-1035-1023 SOC HD CS 6-32 X 1/2" LG...
  • Page 105 MAGNABEND 211 R 17390-0301 Parts List ITEM NO. PART NUMBER DESCRIPTION 17390-0295 INTERMEDIATE SUPPORT WELDMENT 17390-0272 INTERMEDAITE ROTATE ASSEMBLY 17390-0297 INTERMEDIATE PIVOT BLOCK WELDMENT 17390-0300 INTERMEDIATE PIVOT SHAFT 17390-0306 INTERMEDIATE TRUNNION MOUNT P-1026-484 CYLINDER P-1020-595 SF-3240-16 17390-0302 INTERMEDIATE PIVOT CYL. CLEVIS...
  • Page 106 MAGNABEND 211 R www.krbmachinery.com V1.09.8.20...
  • Page 107 MAGNABEND 211 R 17390-0046 Parts List ITEM NO. QTY. PART NUMBER DESCRIPTION 17390-0047 BEND PIN 17390-0048 BEND ROLL 17385-0193 BEND PIN CAP PLATE P-1035-295 SOC HD C.S. 5/16-18 UNC X 1" LONG. P-1035-262 WAS.HI-LOCK,5/16",SAE,BZ,G8 P-1020-245 MCGI SB22209C3W33SS(SEALED) SPHERICAL ROLLER BEARING www.krbmachinery.com...
  • Page 108 MAGNABEND 211 R 17390-0050 Parts List ITEM NO. QTY. PART NUMBER DESCRIPTION 17385-0165 BACKER PIVOT PIN 17390-0053 BACKER PLATE 17390-0054 BACKER RAMP 17390-0384 BACKER BASE www.krbmachinery.com V1.09.8.20...
  • Page 109 MAGNABEND 211 R 17390-0080 Parts List ITEM NO. QTY. PART NUMBER DESCRIPTION 17390-0081 BACKER RAMP FOR SPLIT TOOLING 17385-0165 BACKER PIVOT PIN 17385-0253 BACKER BASE www.krbmachinery.com V1.09.8.20...
  • Page 110 MAGNABEND 211 R 17328-714 Parts List ITEM NO. QTY. PART NUMBER DESCRIPTION P-1004-033 TB WOODS QD SHEAVE 3V4.12X1 P-1005-012 TB WOODS QD BUSHING SHX1 P-1005-013 TB WOODS QD BUSHING SHX1-1/8 P-1004-034 TB WOODS QD SHEAVE 3V4.12X2 P-1004-035 TB WOODS QD SHEAVE 3V4.12X3 P-1004-036 TB WOODS QD SHEAVE 3V4.12X4...
  • Page 111 MAGNABEND 211 R 17390-0086 Parts List ITEM NO. PART NUMBER DESCRIPTION 17390-0087 POCKET WELDMENT P-1028-522 ALBION RIGID CASTER 78-FS-04101-R 17390-0093 POCKET ARM P-1035-710 FLAT WASHER 5/8" SAE P-1035-561 FLAT WASHER 1/2" SAE GR 8 P-1035-562 LOCK WASHER 1/2" P-1035-550 HEX NUT 1/2-13 P-1035-574 HEX HD C.S.
  • Page 112 MAGNABEND 211 R 17390-0214 Parts List ITEM NO. QTY. PART NUMBER DESCRIPTION P-2055-064 HR SQ. TUBING 2" X 3/16" WALL X 48"LG P-2040-017 HR ANGLE 1-1/2" X 1-1/2" X 3/16" X 36"LG. P-2060-147 FLAT EXPANDED METAL, 3/4" #13, 35" x 37-1/2"...
  • Page 113 MAGNABEND 211 R 17389-0129 Parts List ITEM NO. QTY. PART NUMBER DESCRIPTION 17385-0175 MOVING BEND BOX ENCODER MOUNT P-1010-041 SPUR GEAR 17389-0130 TRAVEL ENCODER BRACKET P-2230-006 SQUARE KEYSTOCK 1/4" X 1-3/4"LG P-1020-341 McGILL CAM FOLLOWER, CCFD-2 17385-0400 ENCODER BEARING HOUSING...

  • Page 114: Pneumatic System Replacement Parts

    MAGNABEND 211 R Pneumatic System Replacement Parts 17389-0015 ITEM NO. QTY. PART NUMBER DESCRIPTION P-1026-809 NORGREN VALVE STACK P-1026-810 FILTER REGULATOR LUBRICATOR P-1026-704 DUMP MUFFLER AN400-N04 P-1025-2243 PRESSURE TANK P-1026-710 FLOW CONTROL FITTING, 1/2" NPT P-1026-633 FLOW CONTROL 3/8"OD X 3/8"NPT P-1026-634 FLOW CONTROL 3/8"...
  • Page 115 MAGNABEND 211 R www.krbmachinery.com V1.09.8.20...
  • Page 116 MAGNABEND 211 R www.krbmachinery.com V1.09.8.20...

  • Page 117: Manual Revisions By Date

    MAGNABEND 211 R MANUAL REVISIONS BY DATE VERSION DATE CHANGE DESCRIPTION PAGES 07/11/19 Design Changes 9/8/20 Added Air Drying System note. www.krbmachinery.com V1.09.8.20...

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