SICK SFU100 Operating Instructions Manual
SICK SFU100 Operating Instructions Manual

SICK SFU100 Operating Instructions Manual

Gas sampling unit

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O P E R A T I N G I N S T R U C T I O N S
SFU100, SFU150
Gas Sampling Unit
for maritime applications

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Summary of Contents for SICK SFU100

  • Page 1 O P E R A T I N G I N S T R U C T I O N S SFU100, SFU150 Gas Sampling Unit for maritime applications...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK Subject to change without notice...
  • Page 3: Table Of Contents

    Maintenance..................30 Maintenance plan..................Consumable, wearing and spare parts........... 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 4 10.4 Installation....................10.5 Power supply..................... Annex....................40 11.1 Conformities....................O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK Subject to change without notice...
  • Page 5: About This Document

    Hazard by acidic substances Hazard by high temperature 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 6: Warning Levels / Signal Words

    Important technical information for this product Important information on electric or electronic functions O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK...
  • Page 7: Safety Information

    8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 8: Warning Information On Device

    • Service training O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK Subject to change without notice...
  • Page 9 • Service training 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 10: Product Description

    Heating the sample gas prevents the gas mixture from condensing. A backflush func‐ tion cleans the filter and the gas sampling pipe. O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK...
  • Page 11: Gas Sampling Probe

    Right enclosure side for electric and pneumatic connections – unheated 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 12: Transport And Storage

    If possible, wrap the device or device components individually (e.g. with stretch film). O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK...
  • Page 13: Mounting And Electrical Installation

    Before installing the gas sampling unit on the flange, the voltage supply must be ► ready to be switched on. 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 14: Mounting Steps Overview

    • see "Connect the sample gas line", page 26 O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK Subject to change without notice...
  • Page 15: Mounting Specification For Welding Neck Flange

    The flange tube must be welded completely tightly. 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 16 0.5 m 950 mm 0.8 m 1,250 mm O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK Subject to change without notice...
  • Page 17: Assembly Of Supplied Device Components

    • Filter cartridge • Optional: Welding neck flange 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 18 A cable tie with a sticker indicates that the transport lock should be removed before mounting. O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK...
  • Page 19 NOTICE Tightening torque = 7.3 Nm max. 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 20 Wrap hose insulation (red) 7 around the gas sampling pipe and secure with 2 hose ties 8. O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK...
  • Page 21 NOTICE Ensure the filter cover fastening (retaining lugs) is correctly seated. 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 22 Reattach enclosure cover, sample gas line 1. NOTICE Tightening torque for enclosure screws: 3 Nm. O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK...
  • Page 23: Making Connections To The Gas Sampling Unit

    • Do not damage internal cables when stripping. 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 24 Cable gland of hose bundle line Gas connections Electrical cable connections O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK Subject to change without notice...
  • Page 25 Tighten the screw connection of the strain relief. NOTICE Tightening torque: 8 Nm 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 26 Insert the sample gas line (end without electrical connections) into the enclosure through sample gas line screw connection 3 . O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK...
  • Page 27 NOTICE Tightening torque for enclosure screws: 3 Nm. 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 28: Commissioning

    ► plate to prevent gas from escaping from the gas duct. O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK Subject to change without notice...
  • Page 29 Check the temperature of the gas sampling probe on the measuring device. 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 30: Maintenance

    Painted enclosure, left cover 2142899 Painted enclosure, right cover 2142900 O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK Subject to change without notice...
  • Page 31: Regular Checks

    Cleaning the housing of the gas sampling probe NOTE Contact Service. 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 32: Cleaning

    Switching off or decommissioning the measuring device, see the relevant Operat‐ ► ing Instructions. O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK Subject to change without notice...
  • Page 33 "Consumable, wearing and spare parts", page 30 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 34: Troubleshooting

    Check voltage supply. • Contact Service. No external power supply O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK Subject to change without notice...
  • Page 35: Decommissioning

    All parts with media contact can be contaminated with harmful substances. 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 36 • Dispose of the filter cartridge as hazardous waste. O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK Subject to change without notice...
  • Page 37: Technical Data

    Gas sampling unit SFU100 SFU150 Design PU foam enclosure 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 38: Installation

    Fixed installation: 5x line diameter Movable: 10x line diameter O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK Subject to change without notice...
  • Page 39: Power Supply

    Power consumption Max. 450 VA Protection class Overvoltage category 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 40: Annex

    Location classes (DNV-CG-0339) SFU100 SFU150 Temperature Humidity Vibration Enclosure O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 8029374/AE00/V1-0/2024-09 | SICK Subject to change without notice...
  • Page 41 ANNEX 8029374/AE00/V1-0/2024-09 | SICK O P E R A T I N G I N S T R U C T I O N S | SFU100, SFU150 Subject to change without notice...
  • Page 42 Phone +65 6744 3732 Phone +30 210 6825100 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail office@sick.com.gr E-Mail sales.gsg@sick.com Hong Kong Slovakia Phone +852 2153 6300 Phone +421 482 901 201 E-Mail ghk@sick.com.hk E-Mail mail@sick-sk.sk Detailed addresses and further locations at www.sick.com SICK AG  |  Waldkirch  |  Germany  |  www.sick.com...

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Sfu150

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