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Summary of Contents for Raycus RFL-2000/2000-ABP-R
- Page 1 Instructions for Continuous-Wave Fiber Laser of Welding Applicable to： RFL-2000/2000-ABP-R RFL-4000/2000-ABP-R RFL-4000/4000-ABP-R RFL-5000/3000-ABP-R RFL-6000/4000-ABP-R RFL-6000/6000-ABP-R Wuhan Raycus FiberLaserTechnologiesCo.,Ltd.
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Page 2: Table Of Contents
Wuhan Raycus Fiber Laser Technologies Co., Ltd. CONTENTS 1 Safety Information ......................1 Security Label..................... 1 Laser Safety Grade ..................... 2 Optical Safety ..................... 2 Electrical Safety ....................3 Product Maintenance Instructions ..............3 Product Description ..................... 4 Features ......................4 Package Parts ...................... - Page 3 Wuhan Raycus Fiber Laser Technologies Co., Ltd. Control Mode Selection ..................... 27 ON Mode ......................30 5.1.1 Emission External Control Enable ............30 5.1.2 Guide Laser (Red Guide Beam) Control ..........30 5.1.3 Programming Mode .................. 30 REM Mode ....................... 31 5.2.1...
- Page 4 Wuhan Raycus Fiber Laser Technologies Co., Ltd. General Warranty ....................57 Limitations of Warranty ................... 57 Service and Repair ................... 58 Scrap requirements ................... 58...
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Page 5: Safety Information
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Safety Information Thank you for choosing Raycus Fiber Laser. This user manual provides you with important safety, operation, maintenance and other relevant information. Please read the manual carefully before using this product. To ensure safe operation and optimum product operation, please observe the following cautions and warnings as well as other information within this manual. -
Page 6: Laser Safety Grade
Wuhan Raycus Fiber Laser Technologies Co., Ltd. （6000W） Label in English Label in English Label in English （6000W） Label in Chinese Label in Chinese Label in Chinese 3: Class 2 Laser Product 1:Laser Emit Head 2: Type 4 Laser Product... -
Page 7: Electrical Safety
4) Operation under high temperature will accelerate the aging of the laser, or increase the current threshold value, or reduce the sensitivity of the laser and wall-plug efficiency. If the laser overheats, please stop using it and ask Raycus for help. b) Optical part instructions 1) See that the laser’s end cap is removed before starting the laser. -
Page 8: Product Description
2) There is no operator serviceable parts or components inside the product. All inspection and maintenance shall be performed by professionals from Raycus. 3) Please do not dismantle the housing of the laser. Dismantling and installing the laser and damaging related labels without authorization will bring about the risk of electric shock or burn. -
Page 9: Package Parts
Once you find that there is an abnormality in the external cabinet, please inform Raycus Company in time to deal with it as soon as possible. Please double check if each listed content is inside the package; and contact Raycus as soon as possible if there are any issues. -
Page 10: Attentions
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Water cooling flow ＞35 ＞52 ＞64 ＞94 (L/min) Normal temperature QBH：＞1.5; QD：＞2 Water’s flow (L/min) Installation Environment Flat, no vibration nor impact 10℃～40℃ Ambient Temperature Relative Humidity 30%~70% a) Make sure the product is properly grounded before use. -
Page 11: Installation
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Emission 1080± 5（Nominal Output Power） Wavelength(nm) Output Power ± 1.5%（Nominal Output Power; Duration: 1hrs） Unstability Modulation Frequency 1～5000 (Hz) Red Guide Laser 0.5～1 Power(mW) Fiber output Types QBH（customizable） ＜2.2（@50um）(center) Beam Quality ＜7.0(@150um)(ring) (BPP，... - Page 12 Wuhan Raycus Fiber Laser Technologies Co., Ltd. a) Front and rear view of the laser. Top and left view of the laser. Figure 2 The dimensions of RFL-4000/200-ABP dual-optical channel continuous wave fiber laser for welding The standard output cables of Continuous-Wave Fiber Laser of Welding fiber laser for welding uses...
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Page 13: Installation Rules
If the output cable lens is dirty, the lens must be cleaned. It is forbidden to disassemble the output lens by anyone other than staff in Raycus, otherwise the warranty will be invalidated. - Page 14 Wuhan Raycus Fiber Laser Technologies Co., Ltd. f) Do not step on, squeeze or excessively bend the protective tube during the installation of the output optical cable to avoid damage to the optical fiber; g) In the process of installing the optical cable output head, ensure the cleanliness of the surrounding environment (do not use electric fans to dissipate heat when it is hot in summer to avoid large dust in the air);...
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Page 15: Cooling Requirements
Wuhan Raycus Fiber Laser Technologies Co., Ltd. CAUTION: All the cables can only be connected when power supply is off. Hot plug may damage the device. CAUTION: (a) The placement of the laser output cable should be as natural as possible, and the output cable should not be twisted;... -
Page 16: Water Cooling Requirements For Output Optical Cables
Wuhan Raycus Fiber Laser Technologies Co., Ltd. d) If ambient temperature is between -10℃ and 0℃, must be used to use 30% alcohol (volume ratio), and replace it every 2 months; If ambient temperature is below -10℃, the chiller with both heating and cooling functions must be used, and keep it in full-time operation;... -
Page 17: Other Requirements
Wuhan Raycus Fiber Laser Technologies Co., Ltd. f) Armored pipe bending radius: in non-working conditions such as transportation and storage, the minimum bending diameter shall not be less than 20cm. When the laser is emitting, the minimum bending diameter shall not be less than 30cm;... -
Page 18: Rear Panel
Wuhan Raycus Fiber Laser Technologies Co., Ltd. REM/OFF/ON： The key switch, the main control switch of the laser. Insert the key and turn it to the "ON" position, the main control part of the laser is powered on, and the POWER light is on；Rotate to the "REM"... - Page 19 Wuhan Raycus Fiber Laser Technologies Co., Ltd. ⑦—FIBER2 OUT，⑧—FIBER SUPPLY ⑨—FIBER RETURN ⑩—WATER IN，⑪—FILTER，⑫—WATER OUT INTERFACE:This interface provides all control signals, including: RS232 communication, laser on/off control, laser remote control mode selection, analog control, modulation signal, Interlock interface, etc. Refer to 4.4 for the definition of control lines. This socket comes with a protective cover and a lock.
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Page 20: Power Connection
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Power connection CAUTION: (1) Before connecting to the AC power supply, please check whether the supplied AC power supply meets the requirements in Table 1; (2) Incorrect wiring will cause damage to the laser, so please check whether the power cord is connected correctly before powering on the laser. - Page 21 Wuhan Raycus Fiber Laser Technologies Co., Ltd. indicator; current＜400mA Emergency output 1 on the front panel, relay output contact, passive contact, current <100mA, voltage<30V; If the current panel stop pressed, B3 and B6 are open, or else close. Emergency output 2 on the front panel, relay output contact, passive contact, current <100mA, voltage<30V;...
- Page 22 Wuhan Raycus Fiber Laser Technologies Co., Ltd. When turn the key switch to“REM”and the laser emission power is externally controlled, MOD Singal and XP1-A2(A2 is the laser enable signal) jointly control the laser output or turn o ff( on REM mode, emission externally controlled is only controlled by A2, and can be custom-iz ed).
- Page 23 Wuhan Raycus Fiber Laser Technologies Co., Ltd. Figure 11 The internal circuit diagram of the laser output indicator and main power supply power on output indicator (in active signal) Figure 12 The proposed circuit diagram of the laser output indicator and the main power indicator...
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Page 24: Hardwiring Xp1
Wuhan Raycus Fiber Laser Technologies Co., Ltd. e) Remote power-on of the main power supply This signal is used for power-on of the main power supply via XP2 interface. Figure 14 The proposed circuit diagram of the main power supply is powered on remotely f) The control board has been powered on and started output This signal is outputted by relay. - Page 25 Wuhan Raycus Fiber Laser Technologies Co., Ltd. When A8~A14 are all low, A2 is the laser enable signal; if there is a high level in A8~A14, it enters the programming mode, the program command is executed from the rising edge of A2, and the program number is determined by A8~A14.
- Page 26 Wuhan Raycus Fiber Laser Technologies Co., Ltd. C3 is the lowest bit, C6 is the highest bit: 0000-close all optical gate channels; 0001-open channel 1; C3~C6 Select the optical gate channel Input signal 0010-open channel 2; 0011-open channel 3. (For lasers with optical gate channels only, these pins...
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Page 27: Rs232 Xp3 Interface
The 9-pin serial interface is used for the communication between the laser and the upper computer. It can be used to communicate with the upper computer of Raycus Company or the software of the upper computer which integrates the communication protocol of Raycus. The definitions are shown in Table 8. -
Page 28: Internet Interface Xp5
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Table 9 XP4 Analog interface definitions type description Center power amplifier voltage output. Pout_C 0 V: 0% laser power output; 8 V: 100% laser power output. Pout _GND Reference Ground for Power amplifier Voltage Ring power amplifier voltage output. -
Page 29: Devicenet Bus Interface Xpdn1/Xpdn2
Introduction to Safety Interlock Raycus’ product is designed with a safe interlocking loop, which is a two-channel system with output monitoring and manual reset. When the safety interlocking circuit is open, the safety circuit will disconnect the working power of the optical module, that is, the main power supply of the optical module. -
Page 30: Schematic Diagram Of The Internal Electrical Circuit Of The Laser
Wuhan Raycus Fiber Laser Technologies Co., Ltd. turned on at this time. When one of the channels is open, the laser main power supply is impossible to start until the other channel is open, and then the two channels are closed before the laser main power supply can be started. -
Page 31: Start Operation Sequence
5 Control Mode Selection The Raycus high-power CW laser has two control modes: namely ON mode and REM mode. Users can select the mode to be entered through the key on the front panel. The specific operation are shown in... - Page 32 Wuhan Raycus Fiber Laser Technologies Co., Ltd. Table 15 Working Mode Selection of Raycus High-power Continuous Wave Fiber Laser and Operation Method External programmi Power Laser ON and off Red laser Mode control ng mode communicat communication ⑪ close① close②...
- Page 33 Wuhan Raycus Fiber Laser Technologies Co., Ltd. ④ Send "ELE" by communication，or click button on the host computer software； ⑤ XP1-A1 is high level，XP1-A6 is low level or suspending; ⑥ XP1-A1 is high level，XP1-A3 is high level; ⑦ XP1-A1 is high level，XP1-A8~A14 is low level or suspending;...
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Page 34: On Mode
7/8, 12/8 in the XP4 port; if the emission external control is not enabled, the laser emission or shut down are determined by the emit button in the Raycus Laser Control System. Also, you can send “EMON” command to turn laser emission on, and send “EMOFF” command to turn laser emission off. -
Page 35: Rem Mode
When the red light is on, the laser cannot be set to Ready. Only after the red light is turned off the laser can be set to “Ready”. (This limit can be changed, please contact Raycus Engineer). 5.2.4 Programming Mode When A1 of XP1 is set high and A8-A14 is not 0, the laser is in “Programming Mode”. -
Page 36: Laser Wiring Diagram And Operation Steps
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Laser Wiring Diagram and Operation Steps Internal control in ON Mode Raycus Laser Serial port line XP3(Serial Interface) Ethernet cable XP5(Ethernet Interface) Interlock1 Interlock2 (Security Interface) AC POWER AC INPUT ~380VAC Figure 18 software mode wiring diagram when key switch at “ON” position Operations Steps a) Turn the knob switch on the rear panel to“ON”... -
Page 37: In On Mode, Laser Operating In External Control Mode
Wuhan Raycus Fiber Laser Technologies Co., Ltd. In ON Mode, Laser Operating in External Control Mode Raycus Laser Serial port line XP3(Serial Interface) Ethernet cable XP5(Ethernet Interface) MOD_C Peripheral MOD_GND XP4(Analog Interface) MOD_R Equipment Interlock1 Interlock2 (Security Interface) AC POWER... -
Page 38: In On Mode, The Laser Emission Power Is Externally Controlled
Wuhan Raycus Fiber Laser Technologies Co., Ltd. In ON Mode, the Laser Emission Power is Externally Controlled by Analog Signal Raycus Laser Serial port line XP3(Serial Interface) Ethernet cable XP5(Ethernet Interface) AD_C AD_GND Peripheral AD_R XP4(Analog Interface) MOD_C Equipment MOD_GND... -
Page 39: Under On Mode, External Control Of Emission Under Programming Mode
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Under ON mode, external control of emission under programming mode Raycus Laser Serial port line XP3(Serial Interface) Ethernet cable XP5(Ethernet Interface) MOD_C Peripheral MOD_GND XP4(Analog Interface) MOD_R Equipment Interlock1 Interlock2 (Security Interface) AC POWER... -
Page 40: Set The Power Analog Quantity To Control The Laser Emission In Rem Mode36
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Set the Power Analog Quantity to Control the Laser Emission in REM Mode Raycus Laser A1(Laser Request) A2(Laser EN) A6(Analog EN) (Hardwire Interface) A16(COM) AD_C Peripheral AD_GND AD_R Equipment XP4(Analog Interface) MOD_C MOD_GND... -
Page 41: Wiring Diagram Of Power Internal Control And Laser Emission External
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Figure 23 Timing diagram 6.6 Wiring diagram of power internal control and laser emission external in REM mode Raycus Laser A1(Laser Request) A2(Laser EN) (Hardwire Interface) A16(COM) AD_C Peripheral AD_GND AD_R Equipment XP4(Analog Interface) -
Page 42: Programming Mode In Rem Mode
“LASER” button, or the host computer software clicks the main power “ON”) Waiting for “Ready” The Raycus Laser Control System sets the power, XP1-A2 is connected to 24V, and the control board card outputs center and ring MOD signal Programming Mode in REM Mode... -
Page 43: Rs232 And Internet Communication Command
Wuhan Raycus Fiber Laser Technologies Co., Ltd. XP1-(A8-A14) select the number of the pre-executed program, set XP1-A2 high to start executing the program. Figure 26 Timing diagram RS232 and INTERNET communication command Port Configuration RS-232 configuration is as follows: baud rate :9600, data bit :8, stop bit :1, no parity bit and no control flow. - Page 44 Wuhan Raycus Fiber Laser Technologies Co., Ltd. The specific agreement content and command examples of this product are shown in Table 16. Table 16 Specific Protocol Contents and Command Examples of Laser Command Description Command example Send: ‘ABF\r’ Aiming Beam OFF –Turn off red Return: ‘ABF\r’...
- Page 45 Wuhan Raycus Fiber Laser Technologies Co., Ltd. Send: ‘SPRR 1000\r’ Return: ‘SPRR：1000\r’ Other return values: ‘ERR: input Err\r’ (The input repetition rate is less than 0） ‘ERR: Out of Range\r’ （Exceed the maximal pulse duration SPRR Set Pulse Repetition Rate range）...
- Page 46 Wuhan Raycus Fiber Laser Technologies Co., Ltd. Send: ‘SRDC 100\r’ Return: ‘SRDC：100\r’ SetRing Diode Current （%） Other return values: The set value must be less than 100% and above ‘ERR: Input Err\r’ SRDC the minimum current setting value, which can （The input value is less than 0）...
- Page 47 Wuhan Raycus Fiber Laser Technologies Co., Ltd. Send：“RMASK\r” Read Subnet Mask RMASK – Read the current subnet mask address Return：“RMASK：255.255.255.0\r” Send：“SIP 192.168.0.10\r” Set IP – Set the laser’s IP address Return：“SIP：192.168.0.10\r” Set Subnet Mask Send：“SMASK 255.255.255.0\r” – Set the subnet mask with a string of decimal SMASK Return：“SMASK：255.255.255.0\r”...
- Page 48 Wuhan Raycus Fiber Laser Technologies Co., Ltd. and 12 have been set. The laser enable is Emission Off Bit 2 on and the modulation mode is enabled Emission On or in preparation No high reflection Bit 3 High reflection Abnormal...
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Page 49: Pc Software Instructions
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Wave mode on Surge protector normal Bit 23 Serge protector failure normal Bit 24 Low temperature fault normal Bit 25 Humidity alarm normal Bit 26 Water flowmeter 1 Flow Alarm Red light internal control... -
Page 50: Main Working Status Display Area
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Main working status display area On top of the laser’s main interface is the main status display area, which mainly shows the power of the laser by percentage point set currently, the real power of the laser beam, the temperature of the laser and so on. - Page 51 Wuhan Raycus Fiber Laser Technologies Co., Ltd. Figure 30 A diagram of the laser's working status display area Table 18 The laser main display area clarification Display Content explanation Red: emergency stop button on front panel is pressed Emergency stop...
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Page 52: Laser Power-Up, Mode Selection, Light-Out Control Area
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Green: PC software is in monitoring mode. User can monitor laser status only, but not able to Monitoring model take control of laser. Monitoring model is activated when interface 10001 of laser occupied. -
Page 53: Laser Parameter Display Area
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Table 19 Laser control display area explanation. Display Explanation Click ON, main power on Main power button click OFF, main power off Click ON, activate laser external control External control Click OFF, shut laser external control... -
Page 54: Alarm Type Display Area
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Alarm type display area The laser alarm type display area interface is as Figure 33. This interface shows the cause of the alarm for the current laser. Figure 33 Laser alarm type display area interface PC software operating mode selection The laser operating mode is set by the PC software. -
Page 55: Language
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Language User can choose between Chinese simplified and English by click ‘setting language’. Setting effective after PC software restarted. Figure 35 Language selection interface Authorization (time-limited locking) 8.7.1 Authorization in user mode The authorization settings in user mode are as Figure 36. Laser can be locked and unlocked by valid... -
Page 56: Authorization In Authorization Mode
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Figure 36 The authorization settings operating interface in user mode 8.7.2 Authorization in authorization mode The authorization settings in laser authorization mode are as Figure 37. This interface allows the customer to lock and unlock the machine and can also be used as an authorization code generator. -
Page 57: About
Wuhan Raycus Fiber Laser Technologies Co., Ltd. Figure 37 Authorization settings operating interface in authorization mode About Laser relevant information such as date of manufacture, model, serial number, controling serial number, token version number, system information and other information can be queried in the PC software ‘about’... -
Page 58: Xp1 Interface Status Indication (In Diagnostic Mode)
Wuhan Raycus Fiber Laser Technologies Co., Ltd. XP1 interface status indication (in diagnostic mode) Figure 39 XP1 Interface check The laser interface status indicator interface is as Figure 50. It is convenient to view the interface status information which represents the input and output status of the XP1 interface on the back panel. -
Page 59: Module Parameters (In Diagnostic Mode)
Module parameters (in diagnostic mode) Laser module parameter query interface is as Figure 42. The interface is for the parameter query in diagnostic mode from which Raycus technicians can analyze the cause of laser anomalies. Figure 42 Module parameters query interface in diagnostic mode 8.12... - Page 60 Wuhan Raycus Fiber Laser Technologies Co., Ltd. Figure 43 The programming interface in programming editing mode Edit Wave form: Step 1:left click the pre-edited programming number. Step 2:select the command under the command type, click ‘Add’. Step3:enter the parameters and click ‘Save’. The instruction appears in the left program list immediately.
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Page 61: Warranty, Repair And Return
Raycus has the right to selectively repair or replace any product that has a material or technical problem during the warranty period. All products repaired or replaced during the warranty period only provide free warranty services for products with special problems. - Page 62 All products to be repaired or replaced must be placed inside the original packaging box provided by Raycus. Otherwise, in the event of any damage to the product caused by failure to do so, Raycus is entitled not to repair the product for free.
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