Table of Contents
Related Manuals for ATS 31 Series
Summary of Contents for ATS 31 Series
- Page 1 INSTRUCTION MANUAL FURNACE Model Number: 31XX, 32XX This manual contains important operating and safety information. Carefully read and understand the contents of this manual prior to the operation of this equipment. www.atspa.com...
- Page 2 Applied Test Systems (ATS). © Copyright Applied Test Systems 2024 For assistance with set-up or operation, contact the ATS service department. Please have this manual and product serial number available when you call. Telephone: +1-724-283-1212.
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Page 3: Table Of Contents
MANUAL CONTENTS A. Safety ........................4 A.2 Environmental Conditions ....................6 B. Introduction ......................7 B.2 After Sale Support ....................... 7 C. Installation ......................8 C.2 Positioning and Connecting ....................8 D. Pre-Operation Instructions ................10 E. Temperature Controller ..................11 E.2 Temperature Controller Installation ................. -
Page 4: Safety
A. Safety A.1 Owners, Operators, and Maintenance This manual uses note, caution, and warning symbols throughout to draw your attention to important operational and safety information. Read and understand all instructions and safety precautions listed in this manual before installing or operating your unit. If you have any questions regarding operation of the unit or instructions in this manual, contact our Service Engineering Department at +1-724- 283-1212. - Page 5 local electrical code requirements. Handle the furnace carefully. Avoid dropping and jarring the furnace. Avoid damage to cables. Do not let the power cables touch the heated furnace shell. Do not exceed maximum operating temperature. Operate the furnace and accessories within the appropriate temperature range. Refer to the appropriate manuals.
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Page 6: Environmental Conditions
Do not use a temperature control system with a power output rating lower than the current rating of the furnace. Use the same thermocouples as indicated on the setpoint controller. Other types will result in faulty control which may cause damage from overheated components. -
Page 7: Introduction
Before calling, please obtain the serial number from the unit’s data label. Also, please be prepared to give a complete description of your problem. Figure B.1 - Sample ATS data tag MAN - 3110/3210 - REV: Original | B. Introduction... -
Page 8: Installation
C. Installation C.1 General Installation This section describes how to prepare your Applied Test Systems (ATS) furnace for operation. Only perform the steps that apply to your specific furnace type. The installation of the equipment must be performed by a qualified and licensed electrician in accordance with National Electric code and local codes. - Page 9 5. Locate the Line Power Access Port on the center of the back side of the control system. Determine the appropriate gauge wire by confirming the amperage on the data label. Insert the wire into the Line Power port. 6. Connect the power cord to the power supply block and replace the top cover. Tighten the line power clamp to the power cord to help prevent bad connections and any movement of the cord.
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Page 10: Pre-Operation Instructions
D. Pre-Operation Instructions D.1 Furnace Bake-Out The following bake-out procedure must be performed on new furnaces or those that have new insulation. If the furnace is used with a retort, perform the bake-out with the retort. By baking-out the retort with the furnace, any impurities on the retort’s surface will burn off. -
Page 11: Temperature Controller
E. Temperature Controller E.1 Temperature Controller Overview The ATS temperature control system regulates the power applied to the resistive heating elements to reach and maintain the desired temperature (setpoint) as measured by a control thermocouple. The basic temperature control system includes the following: •... -
Page 12: Temperature Controller Operation
4. Provide a source of grounded electrical power per the (furnace/oven) data label to the terminal block labeled “customer power” inside the control cabinet. Refer to the power block labeling inside the control cabinet for wiring data. CAUTION: Obey all national and local electrical code requirements. Furnaces and control systems must be grounded and wired according to national and local electrical codes. - Page 13 The over-temperature controller is an independent controller with an independent thermocouple. When an over-temperature is reached, an alarm is signaled and the electrical current is interrupted from the power controller to the heating elements. This protects against a runaway temperature controller or malfunctioning power controller. In the event of shutdown, the operator will have to manually reset the controller after the over-temperature condition is cleared.
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Page 14: Furnace Operation
F. Furnace Operation After completing furnace installation and pre-operational procedures, refer to the manufacturer’s instructions for temperature controller operation. CAUTION: Before setting the temperature controller to the desired temperature, check restrictions of other system components such as pull rods, extensometers, retorts, and specimens. Comply with recommended heat-up and cool-down rates. -
Page 15: Furnace And Element Maintenance
G.2 Embedding & Patching Elements If heating elements have exposed wire, use only ATS supplied embedding compound to secure them. NOTE: Not all elements require embedding cement. Contact ATS with any questions by calling +1-724-283-1212. -
Page 16: Element Replacement
Use a voltmeter to check for short circuits before applying power to the furnace. 3110 Tube Furnace Element Replacement The element replacement procedure described below is for an ATS Series 3110 Tube Furnace only. Refer to Figure G.1 during disassembly. 1. Turn off furnace and allow to cool completely. - Page 17 9. Install the insulation end disk. Align the end flange with the shell and install it. If necessary, a bar clamp Figure G.2 - End View of ATS Series 3110 Tube Furnace can be used to gently compress the assembly enough to align the screw...
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Page 18: 3210 Split Tube Furnace Element Replacement
Bake-out is not necessary unless the insulation has been replaced. 3210 Split Tube Furnace Element Replacement The element replacement procedure described in this section is for ATS Series 3210 Split Tube Furnace types only. Refer to Figure G.3 for an identification of parts. - Page 19 is needed. Disconnect and mark the terminal block for reassembly. It is important to straighten or cut off the loops at the end of the element leads in order to prevent damage to the insulation cylinder when the leads are pulled through it. 4.
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Page 20: 3150/3160 Box Furnace Element Replacement
14. If any insulation has been replaced, follow the bake-out procedures outlined in Section D.1. Bake-out is not necessary unless the insulation has been replaced. NOTE: Do not operate the furnace with open end bores. Severe damage can result from excessive escaping heat. Pack bores with insulation. 3150/3160 Box Furnace Element Replacement 1. -
Page 21: Removing Side Elements - 3160
Side elements must be removed before removing bottom element. Once the hearth plate and side elements are removed the bottom element can be pulled directly out through the front door opening. Removing Side Elements – 3160 Unbolt the element retainers located on the side of the elements at the split line. This may require a top to hold the retainer inside the furnace from spinning. -
Page 22: Thermocouple Replacement
G.4 Thermocouple Replacement Disconnect power from the furnace. Unplug thermocouple connector. Remove the 2 screws holding the thermocouple bracket to the shell. Figure G.5 - Thermocouple Bracket Pull the complete assembly out of the furnace. Loosen the 2 screws holding the thermocouple wires to the connector and remove. - Page 23 After the wires are bent mark the leads to the same length as the ones removed and cut off the excess. Wire the positive leg to the “+” terminal on the connector. Reassemble the thermocouple and insert it into the furnace. Double-check that the tip of the thermocouple extends past the element’s surface (minimum 1/8”).
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Page 24: Temperature Controller Maintenance
H. Temperature Controller Maintenance H.1 Preventative Maintenance Inspect components every month for defects. If defects are discovered during operation, make a note of the defect and correct it as soon as possible. Stop the process immediately if a deficiency is discovered that could ultimately damage the equipment or present a safety hazard. -
Page 25: Troubleshooting
I. Troubleshooting I.1 Controller Does Not Operate Power applied, controller does not operate. Check power to controller. No Power. Power is OK. Check Check wiring engagement and fuses. of controller in housing. Does not OPERATIONAL Power, but OPERATIONAL operate: Perform still not Perform FAULTY... -
Page 26: Over-Temperature
I.2 Over-Temperature Overtemperature Display reads Display reads below set point. above set point. OUTPUT #1: OUTPUT #1: OUTPUT #1: OUTPUT #1: Lamp is on. Lamp is off. Lamp is off. Lamp is on. Remove Defective Remove Defective temperature controller: temperature controller: controller leads. - Page 27 I.3 Under-Temperature Under temperature or not heating. Temperature droop: Extreme under retune temperature controller. Check controller output. Controller calls for Controller output but output is OK. no output - return for repair. Check power controller output. Output OK - No output - bad heating check fuses.
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Page 28: Appendix A: Safety Data Sheet Information
SAFETY DATA SHEET Following Regulation 1910.1200 2 December 1 December 2019 SDS Number: Date of first issue: 0 Date of last revision: 0 2019 1 - Identification of product a - Product identifier used on the label Tradenames: Armorwool ULS Blanket, Armorwool ULS Paper, Armorwool ULS Board, ArmorBlox ULS, ArmorFold ULS, ArmorStax ULS b - Other means of identification Alkaline Earth Silicate (AES) or Low Bio Persistent c - Recommended use of the chemical and restrictions on use... - Page 29 3 - Composition / Information On Ingredients b - Common Name (See Section 8 "Exposure Controls / Personal Protection" for exposure guidelines) d - Impurities and Stabilizing Additives Not applicable. 4- First Aid Measures a - Description of necessary measures, subdivided according to the different routes of exposure, i.e., inhalation, skin and eye contact, and ingestion Eyes If eyes become irritated, flush immediately with large amounts of lukewarm water for at least 15 minutes.
- Page 30 7 - Handling and storage a - Precautions for safe handling Limit the use of power tools unless in conjunction with local exhaust. Use hand tools whenever possible. Frequently clean the work area with HEPA filtered vacuum or wet sweeping to minimize the accumulation of debris.
- Page 31 9 - Physical & Chemical Properties a- Appearance White orderless blanket with a wool type appearance b- Oder Not applicable c- Oder threshold Not applicable d- Melting Point 1275 - 1300°C (2327 - 2372°F) f- Boiling Point Range Not applicable g- Flash Point Not applicable h- Evaporation Rate...
- Page 32 12- Ecological Information a - Ecotoxicity (aquatic and terrestrial, where available) These products are not reported to have any ecotoxicity effects. c - Bioaccumulative potential No bioaccumulative potential. d - Mobility in soil No mobility in soil. e - Other adverse effects (such as hazardous to the ozone layer No adverse effects of this material on the environment are anticipated.
- Page 33 15-Regulatory Information 15.1 - United States Regulations UNITED STATES REGULATIONS SARA Title III:This product does not contain any substances reportable under Sections 302, 304, 313 (40 CFR 372). Sections 311 and 312 apply. OSHA: Comply with Hazard Communication Standards 29 CFR 1910.1200 and 29 CFR 1926.59 and Respiratory Protection Standards 29 CFR 1910.134 and 29 CFR 1926.103.
- Page 34 16- Other Information initial statement Devitrification PRECAUTIONARY MEASURES TO BE TAKEN AFTER SERVICE UPON REMOVAL High temperature insulating wool (HTIW) is typically used in insulation applications to keep temperature exposure at 900°C or above in a closed space. The exposure temperature maximum occurs at the hot face surface of the insulation.
- Page 35 SAFETY DATA SHEET Effective Date: 01/6/2017 1. IDENTIFICATION (a) Product identifier ISAform NCF 2300 used on the label (b) Other means of ISAboard 2300 NCF identification (c) Recommended use of Application as thermal insulation, heat shields, heat containment, gaskets and the chemical and expansion joints in industrial furnaces, ovens, kilns, boilers and other process restrictions on use...
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Page 36: Composition / Information On Ingredients
3. COMPOSITION / INFORMATION ON INGREDIENTS (a) Chemical and (b) Common Name (c) CAS Number % BY WEIGHT Amorphous alkaline-earth-silicate (magnesium-silicate) 436083-99-7 80-90 wool Silica (amorphous) 7631-86-9 8-20 Starch 56780-58-6 3-10 (d) Impurities and stabilizing additives Not applicable. 4. FIRST AID MEASURES (a) Description of necessary measures, subdivided according to the different routes of exposure, i.e., inhalation, skin and eye contact, and ingestion SKIN... -
Page 37: Accidental Release Measures
Non-combustible products, class of reaction to fire is zero. Packaging and surrounding materials may be combustible. Thermal decomposition of binder from fires or from first heat of product may release smoke, carbon monoxide, and carbon dioxide. Use adequate ventilation or other precautions to eliminate exposure to vapors resulting from thermal decomposition of binder. - Page 38 Components OSHA PEL NIOSH REL ACGIH TLV MANUFACTURER Amorphous alkaline- See below* 0.5 f/cc, 8-hr. Particulates Not See below** earth-silicate Otherwise Classified (magnesium-silicate) (PNOC) : Inhalable woo l particulate -- 10 mg/m³. Respirable particulate -- 3 mg/m³ Silica (amorphous) 20 mppcf or 80 mg/m³ 10 mg/m³...
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Page 39: Physical And Chemical Properties
depends on how much filter leakage can be accepted and the concentration of airborne contaminants. Other factors to consider are the NIOSH filter series N, R or P. (N) Not resistant to oil, (R) Resistant to oil and (P) oil Proof. These recommendations are not designed to limit informed choices, provided that respiratory protection decisions comply with 29 CFR 1910.134. - Page 40 Toxicological Data/Epidemiology Data EPIDEMIOLOGY This product has not been the subject of epidemiological study. Epidemiological studies related to other fiber chemistries of similar solubility have not identified a statistically significant incidence of exposure- related respiratory disease. TOXICOLOGY This product has been the subject of limited testing. A review of available scientific literature suggests an inverse relationship between dissolution rate and potential health effects;...
- Page 41 (a) Ecotoxicity (aquatic and No known aquatic toxicity. terrestrial, where available) (b) Persistence and These products are insoluble materials that remain stable over time degradability and are chemically identical to inorganic compounds found in the soil and sediment; they remain inert in the natural environment. (c) Bioaccumulative potential No bioaccumulative potential.
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Page 42: Other Information
UNITED STATES REGULATIONS EPA: Superfund Amendments and Reauthorization Act (SARA) Title III - This product does not contain any substances reportable under Sections 302, 304, 313, (40 CFR 372). Sections 311 and 312 (40 CFR 370) apply (delayed hazard). Toxic Substances Control Act (TSCA) - All substances in this product are listed, as required, on the TSCA inventory. - Page 43 In addition, Unifrax has also established a program to monitor airborne fiber concentrations at customer facilities. If you would like more information about this program, please call the Unifrax Product Stewardship Information Line at 1-800-322-2293. The HTIW Coalition and the U.S. Occupational Safety and Health Administration (OSHA) are partners in PSP HTW, a comprehensive, multi-faceted risk management program designed to control and reduce workplace exposures to high DEFINITIONS...
- Page 44 TLV: Threshold Limit Value (ACGIH) TSCA: Toxic Substances Control Act TWA: Time Weighted Average WHMIS: Workplace Hazardous Materials Information System (Canada) Revision Summary: Updated SDS to align with OSHA HCS 2012. Revison Date: 01/6/2017 SDS Prepared By: Insulation Specialties of America, Inc. Management Department. DISCLAIMER The information presented herein is presented in good faith and believed to be accurate as of the effective date of this Safety Data Sheet.
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Page 45: Appendix B: Warranty
APPENDIX B: Warranty Your Applied Test Systems product has been manufactured and inspected by experienced craftsmen. Applied Test Systems warrants, for the original purchaser, each product to be free from defects in material and workmanship for a period of thirteen (13) months from date of shipment or twelve (12) months from date of installation - whichever comes first. -
Page 46: Appendix C: Image Glossary
Figure C.2 - Interior Controller - Line Power Access Port..............9 Figure G.1 - Series 3110 Furnace Disassembly ..................17 Figure G.2 - End View of ATS Series 3110 Tube Furnace..............17 Figure G.3 - Series 3210 Furnace .......................18 Figure G.4 - Safe Distance Between Lead Wires ................19 Figure G.5 - Thermocouple Bracket ....................22...
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