Performax TS 970 Owner's Manual
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Performax TS 970 Owner's Manual

Performax TS 970 Owner's Manual

Door control panel
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Summary of Contents for Performax TS 970

  • Page 2 Page 2...
  • Page 3 Additional Information for Australian Installations OPERATING INSTRUCTIONS Car Park Function - Self Hold Open / Self Hold CLOSE Please consider the following in order to achieve automatic closing of your door; GfA recommends Safety Edge Installation for self closing doors. Our controller monitors a functional Safety Edge and will only permit automatic closing if the controller receives a valid test signal from the safety edge sensor.

  • Page 4: Table Of Contents

    Contents General safety information .................... 7     Technical data ......................8     Mechanical installation ....................9     Electrical installation ....................10     Connection cable connection overview ................11   Carrying out the electrical installation ................12  ...
  • Page 5 DU / FI settings ....................... 28   Maintenance cycle counter ..................... 29   Readout information store ....................30   Clear all settings......................30   Safety devices ......................31     X2: Input, door safety switch ................... 31   X2: Input, safety edge system ..................32  ...
  • Page 6 Symbols Warning - Risk of injury or danger to life! Warning - Danger to life from electric shock! Note - Important information! ▶ Prompt - Required action! Illustrations show example products. Differences from the delivered product are possible. Page 6...

  • Page 7: General Safety Information

    1 General safety information Intended use The door control is intended for a power-operated door with drive unit (NES/DES limit switch system from). Safe operation is only guaranteed with specified normal use. The drive unit is to be protected from rain, moisture and aggressive ambient conditions. No liability for damage by other applications or non-observance of the instructions.

  • Page 8: Technical Data

    2 Technical data Series TS 970 Dimensions W x H x D 155 x 386 x 90 Installation vertical free of vibration Vibration Installation Operating frequency 50/60 1 N~220 V, PE Supply voltage 3 N~220-400 V, PE 3~220-400 V, PE...

  • Page 9: Mechanical Installation

    3 Mechanical installation Control installation!  Indoor use only  Mount on a level ground free of vibration  Only mount in the vertical position  Door must be in clear view from place of assembly Requirements The permissible loads on walls, mountings, connection and transmission elements must not be exceeded.

  • Page 10: Electrical Installation

    4 Electrical installation Warning - Danger to life from electric shock!  Disconnect the cables (mains OFF) and check that the supply is off  Observe the applicable regulations and standards  Ensure proper electrical connection  Use suitable tools On-site backup fuse and disconnector unit! ...
  • Page 11 Connection cable connection overview DES and NES Motor connection cable Connection cable limit switch Motor plug Limit switch plug Core Term. Pin Core Term. Phase W 5/wh +24 V safety circuit Phase V 6/bn Channel B (RS485) Phase U 7/gn Ground Neutral conductor (N) 8/ye...

  • Page 12: Carrying Out The Electrical Installation

    Carrying out the electrical installation ▶ Remove covers. ▶ Open cable entry ① or ②. ▶ Insert and connect connection cable in the open cable entry ① (from below) or ② (from above). ▶ Properly tighten cable glands. Caution - Damage of components! ...

  • Page 13: Connection Cable Connection Overview

    Mains connection 3-phase current, 3-phase current 1-phase 1-phase with neutral without neutral symmetrical asymmetrical conductor conductor 3 x 400V 1 x 230V / 3 x 230V Mains connection to control Completing the electrical installation Connect any other control devices and/or safety devices. Install and tighten cable entries and/or cable glands.

  • Page 14: Maxspeed Model Adjustments

    MAXSPEED® MODEL ADJUSTMENTS ® On all MaxSpeed model doors please adjust speed for the following parameters: 4.1 (opening speed) Door Model Speed MS350 - full speed parameters can be set to 100 MS500 - full speed parameters can be set to 80 MS1000 - full speed parameters can be set to 30 Page 13...

  • Page 15: Mains Connection To Control

    Overview of control DES/ F1 = 1,6A t 24 V mains supply, external devices DES/ DES or NES limit switch socket Mains supply Micro-fuse 1.6 A time lag Safety edge system and Door safety switch Motor socket Selector switch Emergency stop button Open push-button Automatic closing On/Off Stop button...

  • Page 16: Wiring Guide

    WIRING GUIDE Terminal Safety Edge (coil cord) Safety Edge (wireless) Red Wire Black Wire Green Wire White Wire Allen Bradley Photocell Blue Wire Brown Wire Black Wire Orange Wire Radio Reviewer Relay NO Relay COM Light Curtain Blue Wire + Blue Wire Brown Wire + Brown Wire Black T 6.1 &...

  • Page 17: Starting Up The Control

    5 Starting up the control ▶ Plug in or switch on the mains supply line DES: Rapid adjustment of final limit positions 1. Check rotating direction 2. Move to open final limit position 3. Save open final limit position 4. Move to close final limit position 5.

  • Page 18: Nes: Rapid Adjustment Of Final Limit Positions

    Read the drive unit installation instructions!  For adjusting the mechanical limit switch, see the drive unit installation instructions NES: Rapid adjustment of final limit positions 1. Check rotating direction 2. Move to open final limit position and adjust S3 OPEN limit switch 3.

  • Page 19: Electrical Installation - Control Accessories

    6 Electrical installation – control accessories X1 Ex ter nal supply X3 Emergenc y stop X4 Automatic cl osing On/Off X1 External supply X3 Emergency stop X4 Automatic closing On/Off A1 External device A2 Control device A3 Control device Emergency stop Key-switch X5 Contr ol devic e X5 Control device...

  • Page 20: X6 Photo Cell

    X6 Photo cell X6 Photo cell 1 2 3 4 5 1 2 3 4 5 A8 Reflective Through Through photo cell photo cell photo cell Transmitter A11 Transmitter A10 Receiver A12 Receiver X6 Li ght c urtai n X6 Light curtain 24V* 24V* 1 2 3 4 5...

  • Page 21: Spiral Cable Connection

    Spiral cabl e c onnecti on Spiral cable connection Electrical safety edge system Junction box Voltage supply Door safety switch input Electrical safety edge system input Electrical safety edge system End of line resistor 8k2 Door control socket Pneumatic safety edge system Junction box ST+ Voltage supply Door safety switch input...

  • Page 22: Completing The Electrical Installation

    Completing the electrical installation If required, connect other electrical equipment and/or safety devices, install cable entries and/or cable glands. Page 20...

  • Page 23: Control Programming

    7 Control programming 1. Programming can only be accessed after rapid adjustment of final limit positions! 2. Select menu item and confirm 3.a) Set and save functions 3.b) Set and save positions 4. Exit programming Page 21...

  • Page 24: Table Of Menu Items

    8 Table of menu items Operati ng mode Operating mode Door operating mode OPEN Hold-to-run CLOSE Hold-to-run OPEN Self-hold CLOSE Hold-to-run OPEN Self-hold CLOSE Self-hold OPEN Self-hold CLOSE Self-hold, CLOSE hold-to-run release via external X5 control device OPEN Hold-to-run CLOSE Hold-to-run with active safety edge system Rotating direction Maintain rotating direction...

  • Page 25: Door Positions

    Door positions Door positions OPEN final limit position, coarse correction OPEN/CLOSE door movement CLOSE final limit position, coarse correction OPEN/CLOSE door movement OPEN final limit position, fine correction Without door movement, [ + ] correct in OPEN [ – ] correct in CLOSE CLOSE final limit position, fine correction Without door movement,...

  • Page 26: Door Functions

    Door functi ons Door functions part 1 Safety edge function in the pre-limit area Safety edge system active Safety edge system inactive Ground adjustment (DES) Reversing upwards in the overrun area (DES) Overrun correction (DES) Page 24...
  • Page 27 Door functions part 2 Automatic closing 0 to 240 seconds Advanced photo cell function Cancel automatic closing and CLOSE command Vessel recognition Cancel automatic closing and CLOSE command if photo cell is activated > 1.5 seconds Reversing 1 to 10 safety device activations Pull switch or radio receiver function X7 Pulse type 1 Door is not in OPEN final limit position...
  • Page 28 Door functions part 3 Relay function on X20 Teach-in door position via menu item 1.7 (DES only) Pulse signal for 1 second Permanent signal Red lamp, permanent light during door movement OPEN final limit position 3 seconds flashing CLOSE final limit position 3 seconds flashing Red lamp, permanent light during door movement OPEN final limit position...

  • Page 29: Safety Functions

    Door functions part 4 Partly open function All command inputs active Input X7.2 and internal radio receiver active Input X5.4 and OPEN push-button active Safety functions Safety functions Force monitoring (DES) 0 = Off Adjustable from 2 % to 10 % overload Interruption to photo cell operation (teach-in the same reference position twice) Travel time monitoring (NES) only...

  • Page 30: Du/Fi Settings

    DU / FI s etti ngs DU/FI settings OPEN output speed Output speed in rpm CLOSE output speed Output speed in rpm Increased CLOSE output speed To opening height of 2.5 m Output speed in rpm 0 = Off Changeover position to CLOSE output speed (observe minimum opening height of 2.5 m!) OPEN/CLOSE door movement OPEN acceleration...

  • Page 31: Maintenance Cycle Counter

    Maintenanc e cy cle counter Maintenance cycle counter Maintenance cycle adjustment 01-99 corresponds to 1,000 to 99,000 cycles Cycles are counted down Reaction on reaching zero "CS" display with set value of maintenance cycle Changeover to hold-to-run and "CS" display with set value of maintenance cycle Changeover to hold-to-run and "CS"...

  • Page 32: Readout Information Store

    Readout infor mation stor e Readout information store Cycle counter reading 7-digit number Cycle counter reading in divisions of ten consecutively 1,000,000 10,000 100,000 1,000 Last Fault The six most recent faults are indicated alternately Cycle counter reading of the last programming change 7-digit Cycle counter reading in divisions of ten consecutively 1,000,000...

  • Page 33: Safety Devices

    9 Safety devices X2: Input, door safety switch The door safety switch is installed on the door and connected to the door control via the spiral cable. Menu item "3.4“: Function type Reaction upon activation Switch contact open: Door stops "1“...

  • Page 34: X2: Input, Safety Edge System

    The magnetic contacts in the switch are switched by a permanent magnet. The door control assesses the switching status of the contacts independently of each other. The “F1.7” fault indication appears if there is a fault. Crash switch as NC or NO contact The crash switch is activated if the door is pushed out of the guides.
  • Page 35 Function of the safety edge system in the pre-limit area Menu item "2.1": Function type Reaction upon activation of the safety edge system "1" Active Stop "2" Inactive No reaction; door moves to CLOSE final limit position Stop; correction of the CLOSE final limit position at the next "3"...

  • Page 36: X3: Input, Emergency Stop

    Function of overrun correction Menu item "2.2": Automatic limit switch correction to achieve a constant CLOSE position. Function type Overrun correction "0" "1" Note: Overrun correction!  With DES limit switch only  Do not use with ground adjustment Reversing function Menu item "2.5": Setting of maximum number of operations for safety-edge activations at automatic closing.

  • Page 37: Functional Description

    10 Functional description X: 24 V DC voltage supply Connection of external devices such as photo cell, radio receiver, relay, etc. via the 24 V and GND terminals. Caution - Damage of components!  Total current consumption of external devices: maximum 180 mA X1: Mains supply line for control and external supply Mains supply line for control Connection via terminals X1/1.1 to X1/1.4 and PE.

  • Page 38: X4: Input, Automatic Closing Off/On

    X4: Input, automatic closing Off/On Connection of a switch via terminals X4/1 and X4/2 for switching the automatic closing off and on. X5: Control device Warning!  "Hold-to-run" door operating mode: The door must be fully visible from the operating point Door operating mode "3"...

  • Page 39: X6: Input, Through / Reflective Photo Cell Or Light Curtain

    X6: Input, through / reflective photo cell or light curtain Photo cell A photo cell is used for presence detection. It is only active in door operating modes "3" and "4", in the OPEN final limit position or during the closing operation. If the photo cell is interrupted, fault indication "F2.1"...
  • Page 40 Effect of interrupting the photo cell Door position Effect of interrupting the photo cell CLOSE final limit position No function Upwards travel No function OPEN final limit position No function Without automatic closing OPEN final limit position Reset automatic closing With automatic closing OPEN final limit position The door closes 3 seconds after the interruption period for...
  • Page 41 Interruption to photo cell operation Menu item "3.2" Function type Interruption to photo cell operation "0" "1" Teach-in mode first active when exiting the programming. Warning!  Presence detection is disabled in the teach-in mode In the teach-in mode, the door must be fully opened and closed twice. The photo cell must be interrupted twice at the same door position.

  • Page 42: X7: Input, Pull Switch/Radio Receiver

    X7: Input, pull switch/radio receiver Connection of a pull switch or external radio receiver via terminals X7/1 and X7/2. The switching contact must be potential-free (NO contact). Pull switch or radio receiver function Menu item "2.6": Pulse type Reaction upon activation The door CLOSES from the open final limit position or the intermediate open.

  • Page 43: X8: Input, Intermediate Open On/Off

    X8: Input, intermediate open On/Off Connect a switch to terminals X8/1 and X8/2 to activate and deactivate the intermediate open. Set the intermediate open position via menu item “1.6”. With an OPEN command, the door moves to the stored door position. When the intermediate open function is deactivated, the door can move back to the OPEN final limit position.

  • Page 44: X20: Potential-Free Relay Contact

    X20: Potential-free relay contact The relay functions are described under menu item "2.7". Caution - Damage of components!  Maximum current of 1 A at 230 VAC and 0.4 A at 24 VDC  We recommend the use of LED lamps ...

  • Page 45: Travel Time Monitoring (Nes Only)

    After exiting programming, the door must carry out a full opening and closing operation in self-hold mode. The force monitoring is a self-learning system which is effective for an opening width range of 5 cm to 2 m (approx.). Slow progressive changes, e.g. gradual reduction of the spring torsion, are compensated for automatically.

  • Page 46: Ubs System

    UBS system The UBS system is a simple pluggable connection technology from GfA. The control devices are connected to the control by a commercially available patch cable and detected automatically. Note!  The UBS devices function in the same way as wired control devices UBS connec tion UBS connection Three push-button...

  • Page 47: Maintenance Cycle Counter

    Maintenance cycle counter Menu item "8.5": A value between 0 and 99,000, as a multiple of 1000, can be selected for the maintenance cycle setting. The maintenance cycle counter reading is reduced by one each time the Open final limit position is reached.

  • Page 48: Status Display

    11 Status display Faults Display: "F" and code Status- Fault description Measures for fault correction code Check door safety switch. Terminals X2.1 – X2.2 are open. Check whether the connection cable is Slack-rope/pass-door contact open. connected. DES safety circuit is open. Emergency manual operation has been Check emergency manual operation.
  • Page 49 Faults Display: "F" and code Status- Fault description Measures for fault correction code Check whether the safety edge system is correctly functioning. 8k2 safety edge system has been activated. Check whether the connection cable has short- circuited. Check whether the safety edge system is correctly functioning.
  • Page 50 Faults Display: "F" and code Status- Fault description Measures for fault correction code No limit switch detected Connect the limit switch to the control. (active at initial start-up). Check the limit switch connection cable Limit switch system has been changed without Reset the control via menu item "9.5".
  • Page 51 Faults Display: "F" and code Status- Fault description Measures for fault correction code Switch control off and on. RAM error. Replace control if necessary. Switch control off and on. Internal control error. Replace control if necessary. Check DES connector and connection cable. Digital limit switch error (DES).
  • Page 52 Faults Display: "F" and code Status- Fault description Measures for fault correction code Check mains input voltage. Excess voltage in the DC voltage link. Release of failure through command. Change slope times/speed. Drive unit overload. Temperature limit exceeded. Cool down the drive unit and reduce the number of cycles.
  • Page 53 Commands Display: "E" and code Code Command description An open command is present. Inputs X5.3, X7.2, UBS control device or UBS radio receiver. A stop command is present. Inputs X5.2, X7.2, UBS control device or UBS radio receiver or simultaneous Open and Close command.

  • Page 54: Status Indications

    Status indications Status- Description display Preset value for maintenance cycle counter status reached Dot on left is not lit: control circuit has short-circuited or is overloaded. Change of rotating direction activated, only possible at initial start-up and FI-drive unit. Change of rotating direction carried out, only possible at initial start-up and FI-drive unit. Teach-in Open final limit position.

  • Page 55: Explanation Of Symbols

    12 Explanation of symbols Symbol Explanation Prompt: Read installation instructions Prompt: Check Prompt: Note Prompt: Note the setting of the menu item below Factory setting of the menu item Factory setting of the menu item, value on the right Factory setting of the minimum limit, dependent on drive unit Factory setting of the maximum limit, dependent on drive unit Range Prompt: Select menu item or value, turn selector switch to the left or to the right...
  • Page 56 Symbol Explanation Prompt: Setting via OPEN/CLOSE built in push-button; Use OPEN push-button to increase value, CLOSE push-button to decrease value Prompt: Press stop button once via built in push-button Prompt: Save, press stop button once via built in push-button Prompt: Save, press stop button for three seconds via built in push-button Prompt: Reset the control, press stop button for three seconds via built in push-button...

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