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Wilcox HYBRID PATRIOT 5510 Operator's And Service Manual

Land-based hybrid life support system scba / papr / apr / sar
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OPERATOR'S AND SERVICE TECHNICIAN'S MANUAL
Land-Based Hybrid Life Support System
SCBA / PAPR / APR / SAR
CONTAINS:
CONTAINS:
FCC ID: T7VPAN10
FCC ID: T7VPAN10
IC ID: 216Q-PAN10
IC ID: 216Q-PAN10
IMPROPER USE OF THE WILCOX HYBRID PATRIOT 5510 MAY RESULT IN SERIOUS INJURY OR DEATH. IMPROPER INCLUDES, BUT IS NOT LIMITED TO, USE
WITHOUT ADEQUATE TRAINING, DISREGARDING OF WARNINGS AND INSTRUCTIONS CONTAINED HEREIN. IT CAN ALSO INCLUDE FAILURE TO INSPECT AND
MAINTAIN THE HYBRID PATRIOT 5510. READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE OR SERVICE THIS EQUIPMENT.
THE HYBRID PATRIOT 5510 IS INTENDED TO BE USED ONLY IN CONJUNCTION WITH AN ORGANIZED RESPIRATORY PROTECTION PROGRAM WHICH COMPLIES
WITH THE REQUIREMENTS OF "AMERICAN NATIONAL STANDARD FOR RESPIRATORY PROTECTION," Z88.2 AVAILABLE FROM AMERICAN NATIONAL STANDARDS
INSTITUTE INC., 1430 BROADWAY, NEW YORK, N.Y., 10018, OR THE REQUIREMENTS OF OSHA SAFETY AND HEALTH STANDARD 29 CFR 1910 PARAGRAPH 134
AVAILABLE FROM THE US DEPARTMENT OF LABOR, OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, OR OTHER PERTINENT NATIONALLY RECOGNIZED
STANDARDS, SUCH AS THOSE PROMULGATED BY THE U.S. COAST GUARD OR THE DEPARTMENT OF DEFENSE.
THIS PRODUCT IS DESIGNED AND INTENDED TO FUNCTION PROPERLY IN REASONABLE/ORDINARY CONDITIONS. LIKE ALL EQUIPMENT, THE FUNCTIONALITY OF
THIS PRODUCT MAY BE COMPROMISED BY EXTREME CONDITIONS OR IMPROPER STORAGE, USE, OR MAINTENANCE.
672424
EAR Controlled: Commerce license may be required for export or re-export.
10 October, 2024
FOR THE
▲ WARNING ▲
672426
682062
60000M01
CAGE: 004F1
682064
Rev. A-5

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  • Page 1 ▲ WARNING ▲ IMPROPER USE OF THE WILCOX HYBRID PATRIOT 5510 MAY RESULT IN SERIOUS INJURY OR DEATH. IMPROPER INCLUDES, BUT IS NOT LIMITED TO, USE WITHOUT ADEQUATE TRAINING, DISREGARDING OF WARNINGS AND INSTRUCTIONS CONTAINED HEREIN. IT CAN ALSO INCLUDE FAILURE TO INSPECT AND MAINTAIN THE HYBRID PATRIOT 5510.

  • Page 2: Table Of Contents

    Operating the WILCOX 5510 ..........................30 Activating/Deactivating the WILCOX 5510 ......................30 2.5.1 2.5.2 Operation of the WILCOX 5510 in Low Temperature Environments ................32 2.5.3 Operation of the RIC UAC in Low Temperature Environments ..................32 Emergency Switching from SCBA to APR Mode ......................33 60000M01 Rev.
  • Page 3 2.7.1 Introduction ................................34 2.7.2 Backpack Mounting Instructions ..........................34 Attaching and Detaching the Breathing Hose Assembly to the WILCOX 5510 ............36 2.8.1 Attaching the Breathing Hose to the WILCOX 5510 ....................36 Detaching the Breathing Hose from the WILCOX 5510 ...................38 2.8.2 Emergency Operation ...............................39...
  • Page 4 SAR/Lifeline Operation..............................64 2.23.1 Using the Dual EBSS Accessory Hose ........................64 2.23.2 Disconnecting the Secondary WILCOX 5510 User from the Primary WILCOX 5510 User ........65 Operating the WILCOX 5510 with the Optional Wilcox Quick Response Kit (QRK) ............65 2.23.3 2.24 Preparing the Rescue Cylinder for Standalone Use ......................66 2.24.1...
  • Page 5 Turning Power On/Off ...............................30 2.5.1-2 Opening/Closing Air Cylinders............................31 2.7.1-1 WILCOX 5510 Backpack Assembly ........................34 2.9.2-1 Removing the RIC UAC Dust Cap ..........................40 2.16.1-1 Attaching the Optional Rescue Whip to the Rescue Interface of the Rescue Cylinder ............55 2.16.1-2 Mounting the Optional Rescue Whip to the Facepiece ....................56 2.17.2-1 Activating the Bluetooth Transmitter ..........................57...

  • Page 6: Preface

    ® REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATION. Errors, omissions, and discrepancies may be forwarded to: Marketing Department, WIlcox Industries Corp., One Wilcox Way, Newington, NH 03801. To submit feedback by e-mail, visit www.wilcoxind.com/ contact. © 2016-2024 Wilcox Industries Corp. All rights reserved. US Patents 7,647,927, 8,113,198, 8,950,401, and 8,978,539. The Wilcox “X”...

  • Page 7: Safety Summary

    • Use of the WILCOX 5510 without fastening and adjusting the shoulder straps and waist belt and securing loose ends of the belt as described in this instruction may result in shifting of the WILCOX 5510 on the user’s body, snagging the belt, or separation of the respirator from the user’s body, which may disturb the face to Facepiece seal and may result in exposure of the user to the atmosphere...
  • Page 8 Failure to do so may result in serious injury or death. Use or misuse of the WILCOX 5510 in such a manner as to expose the user to the atmosphere the respirator is intended to protect •...
  • Page 9 Per US DOT Special Permit DOT-SP 10915 (20th Revision), a cylinder that has been subjected to fire may not be returned to service. Contact Wilcox for replacement. Failure to remove from service any cylinder that has been subjected to fire may result in serious injury or death.
  • Page 10 Failure to observe this instruction may result in serious injury or death. • Failure to properly clean and inspect the Facepiece and harness may result in the WILCOX 5510 providing little or no protection and may expose the user to substances which may result in serious injury or death.

  • Page 11: Maintenance Safety

    NOTE • In the event of a failure in the electronic components of the WILCOX 5510, the operator can continue to manually breathe from the device and can switch modes, if desired, by lifting and lowering the Mode Indicator. •...

  • Page 12: Battery Safety

    ARP-5316, issued by the Society for Aerospace Engineers (SAE). Failure to do so may result in loss of protection and/or failure of the WILCOX 5510 and possible injury or death to the user.

  • Page 13: Operational Safety

    19.1% or greater than 21.5%, operate only in the SAR or SCBA modes. Failure to observe this instruction may result in serious injury or death. The US DOT does not authorize HP Air Cylinders for use under water. The WILCOX 5510 is designed to be operated as a land-based •...

  • Page 14: Emergency Operation

    Certified Field Technician or by a Factory Representative. Failure to follow this procedure may void the warranty. • If the Operator’s and Service Technician’s Manual for the WILCOX 5510 is lost or missing, we will provide a copy at no extra charge. For more information, contact Wilcox at +1-603-431-1331.

  • Page 15: Cleaning And Storage

    Use only the recommended cleaning and disinfecting agents. • When stowing the WILCOX 5510, always make sure the Snorkel is in the SCBA (down) position. This prevents damage to the snorkel during storage.

  • Page 16: Low Temperature Operation

    REGULATORY SAFETY REFERENCES When operating the WILCOX 5510, use proper safety procedures at all times by following guidelines issued by the following organizations and institutes: The safety practices of your organization and local, State, and Federal law enforcement.

  • Page 17: Revision Summary

    BSI CERTIFICATIONS AND TECHNICAL SPECIFICATIONS The WILCOX 5510 is intended for professional use only by personnel who are physically fit, highly trained, fully competent, and familiar with the limitations of use identified in the “Safety Warnings, Cautions, and Notes” section in this Operator’s and Service Technician’s Manual.

  • Page 18: Protection Classes

    BS 8468-2:2020, BS 8468-4:2020. Pressure Equipment Directive (PED) The WILCOX 5510 has been assessed and certified to PED 2014/68/EU utilizing Module B - EU Type Examination (Production Type) certificate no. CE 672424 and Module D - Production Quality Assurance certificate no. CE 672426.

  • Page 19: Chapter 1: Introduction

    British Standards Institution (BSI) and has been live agent tested and approved for use. The WILCOX 5510 delivers Grade D air or breathable air in accordance with EN 12021 when operated in the SCBA/SAR Mode and filtered air when operated in the PAPR or APR Modes. The mode of operation can be switched by using the Mode Selection Switch located on the Facepiece end of the Breathing Hose.

  • Page 20: Technical Specifications

    Operator’s and Service Technician’s Manual for the TECHNICAL SPECIFICATIONS Hybrid Patriot 5510 (233 Cu In. per Cylinder) Dimensions Depth (from User’s back) 7.0 in. (177.8 mm) Depth (for storage) 9.25 in. (235.0 mm) Width 15.75 in. (400.1 mm) Height 25.0 in. (635.0 mm)
  • Page 21 Operator’s and Service Technician’s Manual for the System Specifications Duration Air Cylinder Supply @ 40 lpm Approx. 30 min. per Cylinder Blower Battery* Approx. 4+ hrs Power Supply Options Normal Twelve (12) Lithium CR123 Batteries (sold separately) Alternative External Power Source Flow Rates PAPR Flow Positive Pressure Min.

  • Page 22: Air Cylinder Ce Label Format

    DOT-SP 15136 (2nd Revision) and the US Code of Federal Regulations, and European Union Standard ISO 11119-2. 1.1.1 AIR CYLINDER CE LABEL FORMAT The following table is identifies the content found on the cylinder’s CE Label when the WILCOX 5510 is purchased in BAR Configuration (see Figure 1.1.1-1). 60000M01...

  • Page 23: Ce Label Data Items Description

    Operator’s and Service Technician’s Manual for the Table 1.1.1-1 CE Label Data Items Description Thread Reference The Metric Thread of the cylinder (e.g., “M18 ISO”). The number of the US DOT Exemption that governs the Design Standard manufacture, sale, use, and testing of the Cylinder. LINE 1 Country of Manufacture Country of Manufacture (e.g., “USA”).

  • Page 24: Air Cylinder Dot Special Permit Label Format

    Operator’s and Service Technician’s Manual for the 1.1.2 AIR CYLINDER DOT SPECIAL PERMIT LABEL FORMAT The following table is identifies the content found on the cylinder’s DOT Special Permit Label when the WILCOX 5510 is purchased in PSI Configuration (see Figure 1.1.2-1). Table 1.1.2-1...

  • Page 25: Major Components (Mc)

    Operator’s and Service Technician’s Manual for the MAJOR COMPONENTS (MC) MC-2 MC-1 MC-7 MC-4 (OPTIONAL ACCESSORY) MC-3 OPTIONAL NON-RESCUE CYLINDER RESCUE (RIGHT SIDE) CYLINDER (LEFT SIDE) MC-5 MC-8 MC-9 MC-6 MC-10 MC-16 MC-11 MC-14 MC-12 MC-13 MC-17 60000M01 Rev. A-5...

  • Page 26: Major Components Identification

    30 minutes of breathing time. The Rescue Cylinder accessory features a Rescue Port that can attach to an optional Rescue Whip, Regulator, and FRR Facepiece. MC-4 Non-Rescue Cylinder The WILCOX 5510 can be equipped with an additional 5500 psi or 379 BAR Non-Rescue Cylinder that provides up to an additional 30 minutes of breathing time. MC-5 Center Chassis A Center Chassis comprises the central portion of the WILCOX 5510.
  • Page 27 Dual EBSS (Emergency Breathing Support System) The Dual EBSS attaches to the EBSS Port of the WILCOX 5510 to provide emergency breathing for a second user. This kit contains a storage pouch that can mount to the WILCOX 5510 Waist Belt.

  • Page 28: Chassis Front Profile (Fp)

    Operator’s and Service Technician’s Manual for the CHASSIS FRONT PROFILE (FP) FP-2 FP-1 FP-4 FP-3 RESCUE OPTIONAL CYLINDER NON-RESCUE (LEFT SIDE) CYLINDER FP-5 (RIGHT SIDE) FP-7 FP-8 FP-6 FP-10 FP-9 FP-12 FP-13 FP-11 FP-14 FP-14 60000M01 Rev. A-5...

  • Page 29: Chassis Front Profile Parts Identification

    Rapid Intervention Crew Universal Air Connection (RIC UAC) The RIC UAC Connection is a high pressure connection that permits emergency replenishment of the WILCOX 5510 air cylinders from an approved air source while the WILCOX 5510 is in use (See Section 2.10).

  • Page 30: Chassis Rear Profile (Rp)

    CHASSIS REAR PROFILE PARTS IDENTIFICATION RP-1/2 Backpack Interfaces (Top and Bottom) The Top and Bottom Backpack Interfaces are used in conjunction to attach the backpack to the WILCOX 5510. RP-3 User Whip Electrical Connection Port The User Whip Electrical Connection Port is a female waterproof connector that connects to the User Whip Connector and allows for communication with the User Whip.

  • Page 31: Reducer (Rd)

    Dust covers are provided to prevent moisture and contaminant entry to the quick-disconnect interface when not in use. RD-3 HP Relief Valve (Not Shown) The HP Relief Valve is located inside the bottom cover of the WILCOX 5510 and provides pressure relief when the output pressure from the First Stage Regulator exceeds 195 psi (13.44 BAR). 60000M01...

  • Page 32: High Pressure Modular Air Cylinders (C)

    HP Quick Disconnect The HP Quick Disconnect provides a capability for rapid, easy mounting and dismounting of cylinders to the WILCOX 5510. A Dust Cover is provided to prevent moisture and contaminant entry to the quick-disconnect when not in use. When mounted, the cap can be pressed inward to safely relieve air from the manifold.

  • Page 33: Breathing Hose (Bh)

    BREATHING HOSE PARTS IDENTIFICATION BH-1 Chassis Mounting Elbow The Chassis Mounting Elbow is the interface used to connect the Breathing Hose Assembly to the WILCOX 5510. BH-2 Breathing Hose Electrical Connector The Breathing Hose Electrical Connector mates with the Breathing Hose Electrical Connection Port located at top of the WILCOX 5510.

  • Page 34: Backpack (Bp)

    BH-13 Ambidextrous Switch The Ambidextrous Switch (located inside the Facepiece end of the Breathing Hose) allows the WILCOX 5510 system to be switched between a left-handed shooter (LHS) and a right-handed shooter (RHS) (Default). This changes the direction of rotation of the Mode Selection Switch when mounted to the opposite side of a mask (see Table 2.5.1-1). In the event that the operator chooses to configure the system for the non-default left-handed shooter configuration, additional labels are provided for replacing the Mode Selection Switch labels.

  • Page 35: Backpack Parts Identification

    Operator’s and Service Technician’s Manual for the 1.8.1 BACKPACK PARTS IDENTIFICATION BP-1 Load Straps The load straps allow the operator to adjust how the pack sits in relation to the Operator’s back. Proper adjustment will balance the weight on the Operator’s hips. BP-2 Sternum Straps Sternum Straps provide an adjustable fit of the pack to the Operator’s chest.

  • Page 36: Battery Speed Loader (Sl)

    WILCOX 5510. SL-2 Speed Loader Locking Ring The Speed Loader Locking Ring secures the assembled Speed Loader to the WILCOX 5510 to prevent accidental removal. SL-3 Battery Tube Assembly The battery tube houses twelve (12) CR123 batteries (batteries sold separately).

  • Page 37: Chassis Top Profile (Tp)

    Operator’s and Service Technician’s Manual for the 1.10 CHASSIS TOP PROFILE (TP) TP-8 TP-4 TP-7 TP-1 TP-2 TP-6 TP-5 TP-3 TP-9 TP-10 ALL PORTS SEALED (PRE-FILTER MOUNTED) ALL PORTS OPENED (PRE-FILTER UNMOUNTED) 1.10.1 CHASSIS TOP PROFILE PARTS IDENTIFICATION TP-1 Breathing Hose The Breathing Hose Assembly houses the mode selection switch, purge knob and Facepiece Interface, and the pneumatic and electric vibrators.

  • Page 38: User Whip (Uw)

    Bluetooth Switch Lock The Bluetooth Switch Lock allows a user to turn off and lock the Bluetooth signal emitted by the WILCOX 5510. It is also used to reset battery life when changing batteries. A rubber cover prevents dirt and water entry.

  • Page 39: Accessories (Ac)

    The CGA347 Charging Adapter accessory allows for charging of the WILCOX 5510 by means of a CGA347 fitting kit. AC-5 Charging Adapter - 379 BAR The 379 BAR Charging Adapter accessory allows for quick charging of the WILCOX 5510 by means of a 379 BAR fitting kit. AC-6 Decon Filter Adapter The Decon Filter Adapter allows an operator to attach a Decon Filter to the FRR Facepiece.

  • Page 40: Chapter 2: Operational Procedures

    INTRODUCTION The purpose of this Chapter is to outline all procedures that the operator can perform when using the WILCOX 5510. As previously described in Section 1.2, operator procedures are limited to those outlined in this Chapter and in Appendix A of this Operator’s and Service Technician’s Manual.
  • Page 41 Operator’s and Service Technician’s Manual for the Step 1.) Turn the outer Battery Speed Loader collar CCW, then pull up. COLLAR Step 2.) Push Battery Speed Loader together, then turn the inner ring CCW while holding the battery compartment to unlock. When free, the cap will pop up.
  • Page 42 Operator’s and Service Technician’s Manual for the Step 4.) Align the notches on the inside of the cover with the grooves inside the battery compartment. Put the cover on the battery compartment, then turn the inner ring CW while holding the battery compartment to lock. Step 5.) Reseat the Battery Speed Loader by aligning the notches on the inside of the battery compartment with the grooves on the Battery Speed Loader.
  • Page 43 Operator’s and Service Technician’s Manual for the Step 6.) Once seated, push down on the Battery Speed Loader and turn the outer collar CW to align the outer alignment marking with the “LOCKED” indicator arrow. COLLAR Step 7.) Reset the System Timer as described in Section 2.18. 60000M01 Rev.

  • Page 44: Installing And Replacing Chemical Filters

    Operator’s and Service Technician’s Manual for the INSTALLING AND REPLACING CHEMICAL FILTERS The WILCOX 5510 utilizes two chemical filters. Filters must be installed when operating the WILCOX 5510 in any mode. Step 1.) Turn the cover CCW while pushing the Cover Release Button to open the cover.

  • Page 45: Dismounting And Mounting Hp Cylinders

    HP Air Cylinders. ▲ WARNING ▲ When operating the WILCOX 5510 on only one cylinder, the unused Cylinder Connection Interface on the High Pressure Manifold must be covered with a dust boot before returning to operation. Failure to follow this instruction may contaminate the interface and lead to serious injury or death.
  • Page 46 Operator’s and Service Technician’s Manual for the Step 2.) While supporting the cylinder from the side, push the RIC UAC interface outer ring toward the chassis, then remove the cylinder. Step 3.) Cover the HP Quick Disconnect with its cover to prevent contaminant entry. Step 4.) Cover the RIC UAC interface with its protective cover, then pivot the interface up to stow.

  • Page 47: Mounting Cylinders

    Operator’s and Service Technician’s Manual for the 2.4.2 MOUNTING CYLINDERS Step 1.) Remove the protective cover of the RIC UAC interface, then pivot the interface down for mounting. Step 2.) Remove the HP Quick Disconnect protective cover. Step 3.) Push the HP Quick Disconnect onto the RIC UAC interface of the main chassis until it clicks and the outer collar slides toward the cylinder.

  • Page 48: Operating The Wilcox 5510

    ACTIVATING/DEACTIVATING THE WILCOX 5510 2.5.1 Activation of the WILCOX 5510 air cylinder(s) is easily performed by turning the unit on and selecting the mode of operation. Prior to operation, a full pre-operational check must be performed (see Appendix A). Push the User Whip’s ON button to turn the power on. Push the OFF button to turn the power off.

  • Page 49: Selecting The Mode Of Operation

    Snorkel Pull, which is positioned on the Shoulder Strap. * When configuring the WILCOX 5510 for a left handed shooter, Wilcox recommends relabeling the APR and SCBA switches. Accessory labels 60016P41 and 60016P42 are available for purchase. See Table B.3.1-1 in Appendix B of this manual.

  • Page 50: Operation Of The Wilcox 5510 In Low Temperature Environments

    Operator’s and Service Technician’s Manual for the 2.5.2 OPERATION OF THE WILCOX 5510 IN LOW TEMPERATURE ENVIRONMENTS ▲ WARNING ▲ Use of the respirator at temperatures at or below freezing (32°F/0°C) without following the low temperature operation instructions (see Section 2.5.3) may result in obstructed vision and/or partial or complete blockage of the airflow, which may result in serious injury or death.

  • Page 51: Emergency Switching From Scba To Apr Mode

    Operator’s and Service Technician’s Manual for the EMERGENCY SWITCHING FROM SCBA TO APR MODE The Emergency Snorkel Pull allows the operator to switch to APR in the event there is no air in the system. The Emergency Snorkel Pull should be positioned that it is accessible when needed, and operates as follows: •...

  • Page 52: Mounting And Dismounting The Backpack

    The dual cylinder configuration utilizes a six-pin centered mounting plate. The bottom locking pin interface shifts left or right for single or dual cylinder configuration. Backpack Dismounted Backpack Mounted WILCOX 5510 Backpack Assembly Figure 2.7.1-1 2.7.2 BACKPACK MOUNTING INSTRUCTIONS Step 1.)
  • Page 53 Operator’s and Service Technician’s Manual for the Step 2.) Insert the Backpack Mounting Pins into the corresponding slots of the Backpack Mounting Plate and slide the backpack up. Step 3.) Offset the backpack on the interface as necessary and insert the locking pin. 60000M01 Rev.

  • Page 54: Attaching And Detaching The Breathing Hose Assembly To The Wilcox 5510

    Insert the orange Breathing Hose Elbow Collar of the Medium Pressure Purge Line into the Breathing Hose Connection Port on the top of the WILCOX 5510 case and push. Make sure the Medium Pressure Purge Line is properly inserted into the Medium Pressure Purge Line Interface by gently pulling on the Medium Pressure Line to make sure it is fully seated.
  • Page 55 Operator’s and Service Technician’s Manual for the Step 3.) Insert the Elbow Collar of the Breathing Hose into the Breathing Hose Interface of the WILCOX 5510 and thread the collar down until hand tight, using caution not to cross-thread. Step 4.) Insert the Breathing Hose Electrical Connector into the Breathing Hose Electrical Port on the top of the WILCOX 5510 case observing alignment.

  • Page 56: Detaching The Breathing Hose From The Wilcox 5510

    Open the Purge Knob to bleed air from the system, then follow instructions for attaching the Breathing Hose, in reverse. Before removing the Medium Pressure Line from the Medium Pressure Line Interface, make sure the Air Cylinders are secure and the WILCOX 5510 is bled of all air.

  • Page 57: Emergency Operation

    Operator’s and Service Technician’s Manual for the EMERGENCY OPERATION ▲ WARNING ▲ The emergency procedures described in Section 2.10.3 and 2.15.3 are for emergency use only and are meant to supplement, not replace, the emergency procedures prescribed by your respiratory protection program. If their use is required, leave the hazardous area at once.

  • Page 58: Emergency Cylinder Filling While Attached To The Chassis

    Be certain that the cylinder(s) that you are charging is compatible with the source that is going to be used to charge it (i.e., there must be a 5500 psig/379 BAR cylinder installed to use a WILCOX 5510 with 5500 psig/379 BAR cylinder(s) installed).
  • Page 59 Operator’s and Service Technician’s Manual for the Step 5a.) If the RIC UAC filling hose assembly coupling appears damaged, do not attempt to connect the RIC UAC filling hose assembly to the respirator. Find an alternate RIC UAC filling hose assembly. Step 5b.) If the RIC UAC coupling on the respirator appears damaged, do not attempt to connect the RIC UAC filling hose assembly to the respirator.

  • Page 60: Standard Cylinder Charging Procedure (Non-Emergency)

    STANDARD CYLINDER CHARGING PROCEDURE (NON-EMERGENCY) To recharge the cylinder(s), it is recommend that all cylinder(s) be charged while removed from the WILCOX 5510 in an enclosed charging station for maximum safety. Whenever possible, bleed pressure out from behind HP Quick Disconnect fittings prior to connecting or disconnecting.

  • Page 61: Filling With The Optional Charging Adapters, 379 Bar Or Cga347

    SAR MODE: EMERGENCY BREATHING SUPPORT SYSTEM (EBSS) USE AS A SUPPLIED AIR RESPIRATOR (SAR) The EBSS can be used to convert the WILCOX 5510 into a SAR. Refer to the EBSS user instructions for details on its operation. All Cylinder Valve(s) should remain closed during SAR operations to conserve cylinder air in the event that the SAR line needs to be disconnected.

  • Page 62: Maintaining The Pre-Filter

    Operator’s and Service Technician’s Manual for the 2.12 MAINTAINING THE PRE-FILTER 2.12.1 REMOVE THE PRE-FILTER Step 1.) Push the Mode Indicator to lower. Step 2.) Push the Pre-Filter Release Button. 60000M01 Rev. A-5...

  • Page 63: Install The Pre-Filter

    Operator’s and Service Technician’s Manual for the Step 3.) Raise the Pre-Filter from left to right. Step 4.) Remove the Pre-Filter from the right side mounting groove. 2.12.2 INSTALL THE PRE-FILTER Follow steps for mounting in reverse, starting from the right side notch and working to the left release lever. 60000M01 Rev.

  • Page 64: System Alarms

    2.13 SYSTEM ALARMS The WILCOX 5510 provides both electronic and pneumatic alarms for operational status notification and warning. If purchased separately from Blueforce Tactical, these alarms will display on the communications device. Refer to your onboarding letter for information on this feature.

  • Page 65: Attaching And Detaching The Breathing Hose

    ATTACHING AND DETACHING THE BREATHING HOSE The WILCOX 5510 features a quick-connect Facepiece Interface that easily threads onto the Facepiece using a 40 mm NATO thread. It allows for attachment of the WILCOX 5510 Breathing Hose or an optional Rescue Whip.

  • Page 66: Detaching The Breathing Hose And Facepiece From The Facepiece

    Operator’s and Service Technician’s Manual for the Step 3.) Push the Breathing Hose onto the Facepiece Interface until the Lock Release clicks. 2.14.2 DETACHING THE BREATHING HOSE AND FACEPIECE FROM THE FACEPIECE Step 1.) Push the Lock Release and pull the Breathing Hose from the Facepiece Interface. Step 2.) Unthread the Facepiece Adapter CCW and pull from the Facepiece.

  • Page 67: Installing, Removing, And Operating The Ebss Hose And Manifold Assembly

    INSTALLING, REMOVING, AND OPERATING THE EBSS HOSE AND MANIFOLD ASSEMBLY The EBSS Hose and Manifold Assembly allows the operator to share the use of the WILCOX 5510 with a “buddy” for use in extraction scenarios. This assembly features both Male and Female connectors for better compatibility with currently fielded gear.

  • Page 68: Installing The Ebss Hose And Manifold Assembly

    Operator’s and Service Technician’s Manual for the 2.15.1 INSTALLING THE EBSS HOSE AND MANIFOLD ASSEMBLY Step 1.) Turn the Purge Knob CCW to turn off the air supply and purge the system. Step 2.) Remove the clip from the EBSS Port Cap, then remove the Cap. Step 3.) Inspect the O-ring on the EBSS Port to make sure it is free of debris, cracks, and wear.
  • Page 69 Operator’s and Service Technician’s Manual for the Step 4.) Put the Dual EBSS on the end of the EBSS Port, making sure the O-ring remains in place. Step 5.) Insert the clip fully into the slot, then lightly pull to ensure proper connection. Step 6.) Turn the Purge Knob CW to pressurize the system, making sure there are no leaks.
  • Page 70 Operator’s and Service Technician’s Manual for the Step 7.) Turn the Purge Knob CCW to turn off the air supply and purge the system. Step 8.) Insert the EBSS Storage Pouch into the Waist Belt to stow and secure the cover. Step 9.) SAFETY STOP: During EBSS operation, make sure the Recipient of the supply air has their empty cylinders closed.

  • Page 71: Removing The Ebss Hose And Manifold Assembly

    Operator’s and Service Technician’s Manual for the 2.15.2 REMOVING THE EBSS HOSE AND MANIFOLD ASSEMBLY Step 1.) Turn the Purge Knob CCW to turn off the air supply and purge the system, making sure the system is fully depressurized. Step 2.) Remove the clip from the EBSS Connector and remove the Dual EBSS.
  • Page 72 Operator’s and Service Technician’s Manual for the Step 4.) Insert the clip fully into the slot, then lightly pull to ensure proper connection. Step 5.) Turn the Purge Knob CW to pressurize the system, making sure there are no leaks. Step 6.) Turn the Purge Knob CCW to turn off the air supply and purge the system before returning to service.

  • Page 73: Using The Ebss As A Buddy Breather

    WILCOX 5510 with the lower cylinder pressure reaches its pneumatic low pressure alarm, it will go off on the low cylinder pressure WILCOX 5510 ONLY until there is not enough local pressure to sustain it. At this point, 100% of the air will be flowing from the higher pressure WILCOX 5510.

  • Page 74: Outlet Port

    PAIRING AND OPERATING THE BLUETOOTH CONNECTION The WILCOX 5510 transmits a Bluetooth signal that can be paired to an android device by means of the Blueforce Tactical mobile plug-in or to an iOS compatible device by means of a mobile plug-in. The plug-in provides an enhanced Network Centric Operational (NCO) capability by transmitting information about the user to a Command Center (refer to Table 2.17.1-1).

  • Page 75: Blueforce Tactical Data

    Operator’s and Service Technician’s Manual for the 2.17.1 BLUEFORCE TACTICAL DATA Table 2.17.1-1 Data Transmitted by Blueforce Tactical Blueforce Tactical • Serial Number • Owner Name • Battery Strength Green (Full) Yellow (Low) Red (Weak) • Cylinder Pressure (psi / BAR) •...

  • Page 76: Pairing A Bluetooth Device To The Wilcox 5510

    The WILCOX 5510 will usually be visible as a phone with the serial number of the WILCOX 5510 as the Bluetooth name, e.g., “PAH#####” (see Figure 2.17.3-1). The WILCOX 5510 can remember the pairing details of up to four (4) separate devices.

  • Page 77: App Screen Examples

    Reset the system usage time by activating the WILCOX 5510, then switching the Bluetooth Key between on and off a minimum of 5 times within 15 seconds of turning the system on. The WILCOX 5510 will acknowledge with a single 2-second vibrator pulse.

  • Page 78: Deactivating The Wilcox 5510

    BLEEDING THE WILCOX 5510 AIR CYLINDERS In the event that damage to an Air Cylinder is detected or the WILCOX 5510 requires maintenance to any portion that uses air, the WILCOX 5510 Air Cylinders should be bled of all air while bleeding through the chassis. This provides a full bleed of the cylinders and chassis.

  • Page 79: Inspecting Hp Cylinders

    HYDROSTATIC TESTING All breathing Air Cylinders used with the WILCOX 5510 must be hydrostatically tested at the required intervals by a licensed cylinder retester. Intervals for hydrostatic testing are established in the appropriate US Department of Transportation (DOT) specification or applicable DOT exemption, or the appropriate Transport Canada (TC-SU 10350) or European ISO 11119-2 permit equivalent levels of safety.

  • Page 80: Cleaning The Wilcox 5510

    Follow all Safety Data Sheet (SDS) instructions provided with sanitizing or disinfecting cleaners. 2.22.1 DECONTAMINATION If exposed to contamination, perform decontamination procedures on the WILCOX 5510 and FRR Respirator and replace all exposed O-rings before returning to operation or dispose in accordance with applicable regulatory requirements. 2.22.2 DISPOSAL OF USED FILTER ELEMENTS Remove used filter elements and dispose of properly.
  • Page 81 Failure to observe this instruction may result in serious injury or death. If the WILCOX 5510 is suspected of being contaminated by a hazardous substance during use, the contaminant must be identified and properly removed or the contaminated components replaced before the next use. Dispose of contaminants and components in accordance with applicable regulatory requirements.

  • Page 82: Sar/Lifeline Operation

    The EBSS is used in emergency escape scenarios and features two quick disconnect couplings on the dual manifold (one male, and one female) to supply air or to receive air from one other WILCOX 5510 user.

  • Page 83: Disconnecting The Secondary Wilcox 5510 User From The Primary Wilcox 5510 User

    2.23.3 The Wilcox QRK is a modular system for rescue operation that allows for the handoff of a WILCOX 5510 cylinder to a user for emergency evacuation. The QRK includes one (1) WILCOX 5510 Rescue Cylinder, one (1) SABER Regulator with hose, and one (1) FRR Facepiece.

  • Page 84: Preparing The Rescue Cylinder For Standalone Use

    2.24.1 PREPARING THE RESCUE CYLINDER Step 1.) Remove the Rescue Cylinder from the WILCOX 5510 Manifold, and cover the WILCOX 5510 Manifold with the protective Dust Cap (see Section 2.4.1). Step 2.) Remove the Facepiece and hose from the storage bag.

  • Page 85: Detaching The Strap Assembly From The Cylinder For Carrying

    Operator’s and Service Technician’s Manual for the Assembly Complete 2.24.2 DETACHING THE STRAP ASSEMBLY FROM THE CYLINDER FOR CARRYING Step 1.) Pull the strap from the Cylinder Assembly, starting with the “PULL” tag at the base of the manifold until all three snaps are free.

  • Page 86: Reattaching The Strap Assembly To The Cylinder

    Operator’s and Service Technician’s Manual for the 2.24.3 REATTACHING THE STRAP ASSEMBLY TO THE CYLINDER Step 1.) Connect the center Strap Snaps. Step 2.) Pull up the Strap Ends and tuck the bottom. Step 3.) Connect the Strap Snap to the cylinder manifold connector, then slide the Retaining Band over the inner strap. 60000M01 Rev.

  • Page 87: Recharging Wilcox 5510 Air Cylinders

    Charging direct to the WILCOX 5510 RIC UAC Port provides a controlled fill, while charging direct to the cylinder is more rapid. When using an HP charging system for cylinder charging, always follow the safety guidelines of the manufacturer.

  • Page 88: Cleaning The Backpack

    INSPECTING THE BACKPACK After each use of the WILCOX 5510, clean according to these instructions and perform a regular operational inspection (see Appendix A). If any damage is found, remove the respirator from service and tag for repair by authorized personnel.

  • Page 89: System Storage And Transport

    The storage case is designed to hold all components of the WILCOX 5510 within pre-configured cutouts. Position the foam blank in place of the cylinder in the One Cylinder Configuration to prevent rotation of the pack (remove the foam blank for the Two Cylinder Configuration).

  • Page 90: Chapter 3: Troubleshooting

    TROUBLESHOOTING If you should encounter operational difficulties with this product other than those indicated in this Operator’s and Service Technician’s Manual or if a problem persists after following the procedures outlined below, contact Wilcox for assistance at +1-603-431-1331. 3.1.1 TROUBLESHOOTING TABLES Table 3.1.1-1...

  • Page 91: Troubleshooting The Mode Selection Switch

    Troubleshooting the Breathing Hose Problem Solution • Make sure the Purge Valve connector on the WILCOX 5510 end of the Medium Pressure Air is Flowing from the Breathing Hose is properly attached to push-to-connect adapter within the End of the Breathing Tube WILCOX 5510, as described in Section 2.8.

  • Page 92: Chapter 4: O-Ring Maintenance And Service

    WILCOX 5510. The following supplied checklist offers a guideline for procedures to follow when preparing the WILCOX 5510 for use but is not intended to replace your organizational procedures or local Standard Operating Procedures for use of the WILCOX 5510 or any of its components.

  • Page 93: Maintaining Wilcox 5510 O-Rings

    INSTALLED O-RINGS All replaceable O-rings on the WILCOX 5510 should be changed by a Wilcox Certified Technician on an annual basis. This is our recommendation regardless of the amount of usage. This is accomplished with the O-ring Replacement Kit, sold separately (Wilcox PN 60023G01).
  • Page 94 Operator’s and Service Technician’s Manual for the Step 2.) Turn off all mounted cylinders by pushing in the Cylinder Valve and slowly turning CW. Step 3.) Turn the Purge Valve on the Facepiece end of the Breathing Hose CCW to purge all air out of the system. Step 4.) Pull the Cylinder Release Handles up.

  • Page 95: Service The Snorkel O-Rings (Uses O-Rings #1 And #2 From The O-Ring Service Kit)

    Operator’s and Service Technician’s Manual for the Step 5.) Remove both cylinders from the WILCOX 5510 by pushing the collar of the cylinder toward the WILCOX 5510 chassis, then pulling the cylinder away from the chassis. Step 6.) Install dust covers on BOTH RIC UAC interfaces.
  • Page 96 Operator’s and Service Technician’s Manual for the Step 8.) Make sure the snorkel valve is fully pushed in, then use a coin or similarly-sized device to remove the red indicator by unthreading it CCW and pulling it out through the top. Step 9.) Slide the String Guide to the left and remove.
  • Page 97 Operator’s and Service Technician’s Manual for the Step 11.) Inspect the Snorkel Push Rod for damage or any wear to the metal coating. If worn, remove from service and contact Wilcox for replacement part (Wilcox PN 60014P12). Step 12.) REMOVE two (2) O-rings (#2) from the Snorkel Plate using the provided O-ring Tool.
  • Page 98 Operator’s and Service Technician’s Manual for the Step 13.) INSPECT the O-ring tracks and clean of dirt and debris if necessary. REPLACE the O-rings using caution to not overstretch. VERIFY that the O-rings are properly seated in their grooves with no twists. Step 14.) REMOVE three (3) O-rings (#1) from the Snorkel Push Rod, removing the inset O-ring in the opposite direction of the external O-rings.
  • Page 99 Operator’s and Service Technician’s Manual for the Step 15.) INSPECT the O-ring tracks and clean of dirt and debris if necessary. REPLACE the O-rings using caution to not overstretch. VERIFY that the O-rings are properly seated in their grooves with no twists. Step 16.) Seat the bottom (O-ring side) of the Push Rod into the bottom of the Snorkel Plate, making sure the loops of the Pull String are on either side of the Snorkel Push Rod.
  • Page 100 Operator’s and Service Technician’s Manual for the Step 18.) Reinstall the Snorkel Plate by sliding the Snorkel Plate from right to left while holding the String Guide in the 12:00 position. Step 19.) Reinstall the red indicator by turning CW until snug. Step 20.) Cycle the finished Snorkel Assembly up and down to ensure smooth movement by pressing down on the Snorkel Indicator and pulling on the Pull Cord.

  • Page 101: Service The Breathing Bag O-Rings (Uses O-Rings #4 From The O-Ring Service Kit)

    Operator’s and Service Technician’s Manual for the Step 21.) Replace the Pre-Filter by first seating the right side, then pivoting the left down until it clicks. 4.3.3 SERVICE THE BREATHING BAG O-RINGS (USES O-RINGS #4 FROM THE O-RING SERVICE KIT) Step 22.) Unthread the Large Locking Nut on the Breathing Tube Assembly CCW until it is freed from the chassis.
  • Page 102 Operator’s and Service Technician’s Manual for the Step 23.) Once visible, disconnect the Air Line from the Air Line Connector by gently pushing the brass disk surrounding the connector, then pulling on the Air Line. Step 24.) REMOVE two (2) O-rings (#4) from the Breathing Elbow. 60000M01 Rev.
  • Page 103 Operator’s and Service Technician’s Manual for the Step 25.) INSPECT the O-ring tracks and clean of dirt and debris if necessary. REPLACE the O-rings using caution to not overstretch. VERIFY that the O-rings are properly seated in their grooves with no twists. Step 26.) Reattach the Air Line, making sure the tube bottoms out when inserted.
  • Page 104 Operator’s and Service Technician’s Manual for the Step 27.) Gently push tubing back into the chassis, using caution not to bind or obstruct internal parts. Step 28.) Reinstall the Breathing Bag onto the chassis by threading the Locking Nut CW until hand tight. 60000M01 Rev.

  • Page 105: Service The Filter Cover O-Rings (Uses O-Rings #6 From The O-Ring Service Kit)

    Operator’s and Service Technician’s Manual for the 4.3.4 SERVICE THE FILTER COVER O-RINGS (USES O-RINGS #6 FROM THE O-RING SERVICE KIT) Step 29.) Push the proper Release Button on the center chassis, turn the cover CCW, and remove it from the chassis. Repeat for the second cover.
  • Page 106 Operator’s and Service Technician’s Manual for the Step 31.) REMOVE the O-ring (#6) from the Filter Compartment Cover. Step 32.) INSPECT the O-ring tracks and clean of dirt and debris if necessary. REPLACE the O-rings using caution to not overstretch. VERIFY that the O-rings are properly seated in their grooves with no twists.

  • Page 107: Service The Battery Speed Loader O-Rings (Uses O-Rings #5 From The O-Ring Service Kit)

    Operator’s and Service Technician’s Manual for the 4.3.5 SERVICE THE BATTERY SPEED LOADER O-RINGS (USES O-RINGS #5 FROM THE O-RING SERVICE KIT) Step 34.) Remove the Battery Speed Loader from the chassis by unlocking the cap and pulling up. Step 35.) Remove the Battery Speed Loader Cap from the Battery Speed Loader. Step 36.) REMOVE the two (2) O-rings (#5) from the Speed Loader Cap.
  • Page 108 Operator’s and Service Technician’s Manual for the Step 37.) INSPECT the O-ring tracks and clean of dirt and debris if necessary. REPLACE the O-rings using caution to not overstretch. VERIFY that the O-rings are properly seated in their grooves with no twists. Step 38.) Turn the top of the Speed Loader Cap to make sure the Cap is in the “UNLOCKED”...

  • Page 109: Service The Mask Adapter O-Rings (Uses O-Rings #3 From The O-Ring Service Kit)

    Operator’s and Service Technician’s Manual for the Step 39.) Reattach the Battery Speed Loader Cap to the Speed Loader. Step 40.) Reinstall the Battery Speed Loader. 4.3.6 SERVICE THE MASK ADAPTER O-RINGS (USES O-RINGS #3 FROM THE O-RING SERVICE KIT) Step 41.) REMOVE the O-ring (#3) from the Mask Adapter.

  • Page 110: Service The Ebss Port O-Rings (Uses O-Rings #7 From The O-Ring Service Kit)

    Operator’s and Service Technician’s Manual for the Step 42.) INSPECT the O-ring tracks and clean of dirt and debris if necessary. REPLACE the O-rings using caution to not overstretch. VERIFY that the O-rings are properly seated in their grooves with no twists. 4.3.7 SERVICE THE EBSS PORT O-RINGS (USES O-RINGS #7 FROM THE O-RING SERVICE KIT) Step 43.) Remove the pin and cap on the EBSS port.
  • Page 111 Operator’s and Service Technician’s Manual for the Step 44.) REMOVE the O-ring (#7) from the EBSS port. Step 45.) INSPECT the O-ring tracks and clean of dirt and debris if necessary. REPLACE the O-rings using caution to not overstretch. VERIFY that the O-rings are properly seated in their grooves with no twists. 60000M01 Rev.

  • Page 112: Service The Diaphragm (Uses Diaphragm From The O-Ring Service Kit)

    Operator’s and Service Technician’s Manual for the Step 46.) Replace the pin and cap on the EBSS port. 4.3.8 SERVICE THE DIAPHRAGM (USES DIAPHRAGM FROM THE O-RING SERVICE KIT) Step 47.) Using a cross tip screwdriver, remove the eight (8) screws on the Diaphragm Cover. Step 48.) Carefully remove the old diaphragm from the Diaphragm Latch, paying attention to neither bend or deform the Latch, then locate the clocking indicators on the new diaphragm.
  • Page 113 Operator’s and Service Technician’s Manual for the Step 49.) USING CAUTION, GENTLY PULL THE DIAPHRAGM LATCH OUT, MAKING SURE THE LATCH IS NOT BENT OR DEFORMED. Step 50.) Slide the loop on the back of the diaphragm onto the Diaphragm Latch, making sure the diaphragm stays vertical to the Latch, so that it stays in the diaphragm loop.
  • Page 114 Operator’s and Service Technician’s Manual for the Step 52.) Press fully around the diaphragm to seat it onto the case. Verify once again that the red indicator is properly aligned and the diaphragm is seated into the groove. Step 53.) Diaphragm mounted. Step 54.) Replace the eight (8) screws on the Diaphragm Cover, making sure the Cover is flush with the chassis.

  • Page 115: Complete Service On The Wilcox 5510

    Operator’s and Service Technician’s Manual for the 4.3.9 COMPLETE SERVICE ON THE WILCOX 5510 Step 55.) Verify that the Cylinder Release Handles are raised. Step 56.) Remove Dust Covers on BOTH RIC UAC Interfaces. 60000M01 Rev. A-5...
  • Page 116 Band into the chassis. Step 58.) SAFETY STOP: Push down on the Cylinder Release Handles to secure. Perform a leak test on the system prior to use as described in Section 4.4. This is REQUIRED prior to operation of the WILCOX 5510. 60000M01...

  • Page 117: Performing A Leak Test Of The Wilcox 5510

    When performing a dunk test, do not immerse the WILCOX 5510 for more than 15 seconds. When service has been performed on the WILCOX 5510 or any time a leak is suspected, perform a leak test on the system. Step 1.) Remove the backpack from the center chassis.
  • Page 118 Operator’s and Service Technician’s Manual for the Step 5.) Make sure all Filter Covers are on and secure. Step 6.) Make sure the Dust Covers are installed on BOTH RIC UAC Interfaces. Step 7.) Open the cylinders. 60000M01 Rev. A-5...

  • Page 119: Performing A Papr Flow Meter Test On The Wilcox 5510

    Step 11.) If a leak has been detected and the location is not visible, perform a dunk test to locate the source of the leak. You can do this with a deep sink, or if no sink is available, remove all items including the foam from the WILCOX 5510 storage case, then fill with water and dunk the system for up to 15 seconds while checking for leaks.

  • Page 120: Papr Flow Meter Test

    Attach the Flow Meter to the breathing elbow of the Breathing Bag Hose until you hear an audible click. Step 4.) Verify that there are no kinks or twists in the Breathing Hose as this would limit air flow. Power on the WILCOX 5510. Step 5.) Step 6.) Turn the Mode Selector to PAPR Mode.

  • Page 121: Chapter 5: Warranty

    STANDARD LIMITED WARRANTY Wilcox Industries Corp. (“WX”) offers a limited warranty (“Limited Warranty”) that its products will be free from defects in material and workmanship under proper usage for one (1) year from the date of original shipment from WX (“Warranty Period”) if purchased through an authorized sale, provided that the product and purchasing documents are returned to WX (at user’s expense) and WX will have the...

  • Page 122: Warranty Claim And Service Information

    WARRANTY CLAIM AND SERVICE INFORMATION For warranty claim or service work, Wilcox (“WX”) must be contacted in the United States at (603) 431-1331 or Customer Service through our online support page at www.wilcoxind.com/contact to obtain a Return Merchandise Authorization (RMA)/Service Call Number (SC) prior to returning your Wilcox product.

  • Page 123: Overview

    Certain environments may require that protective material cover some or all of the WILCOX 5510 in addition to covering the user. The user must be able to access the controls of the WILCOX 5510 at all times. Inability to access controls of the WILCOX 5510 when the WILCOX 5510 is needed for escape may result in serious injury or death.

  • Page 124: First Use Check

    Check the Service Log in the Service Manual for the system to make sure O-ring maintenance has been performed within the last two years. Step 2.) Inspect the WILCOX 5510 for damage and wear. Verify that the cylinder is securely attached to the chassis via the top locking pins and that the Quick Connects are properly connected. Step 3.) Check the height of the lumbar support on the waist.
  • Page 125 Operator’s and Service Technician’s Manual for the Step 4.) Check both Cylinder Indicators for “FULL” indication, as indicated by a working pressure of 5500 psi (379 BAR). Step 5.) Install fresh batteries as described in Section 2.2 and inspect O-rings for wear, then reset the system timer by powering on the system and cycling the Bluetooth Key on and off five or more times within the first 15 seconds of power up.
  • Page 126 Manually cycle the Snorkel up and down three times until the Snorkel moves freely. While in the up position, inspect the Snorkel O-rings. If damaged or worn, replace as instructed in the WILCOX 5510 Operator’s and Service Technician’s Manual. Step 10.) Manually cycle the Snorkel down, then re-install the Snorkel Pre-Filter Assembly.
  • Page 127 Operator’s and Service Technician’s Manual for the Step 11.) Rotate the Mode Selection Switch to APR Mode, then make sure the Purge Knob on Facepiece End of the Breathing Bag Hose is closed. Step 12.) Turn the power on. The electrical vibrator in the Facepiece Elbow of the Breathing Hose will pulse THREE (3) times to verify that the power is on and the electrical vibrator is functioning.
  • Page 128 Step 18.) Make sure the breathing hose is not kinked or twisted as this may restrict flow of air to the operator. Step 19.) Perform the PAPR blower motor flow test prior to any use of the WILCOX 5510. Step 20.) Mount the Backpack to the WILCOX 5510 in accordance with Section 2.7.
  • Page 129 Spread the shoulder straps and fold open the waist pad. Stand the respirator on the cylinder valve with the cylinder facing toward you and the shoulder straps away from you. Pick up the WILCOX 5510 and gently swing it around behind you as if you were donning a jacket. 60000M01...
  • Page 130 Pass the right arm through one of the shoulder straps, then swing the back-pad across the back and slip the left arm through the opposite shoulder strap. Leaning forward slightly, readjust the shoulder straps to bring the height of the WILCOX 5510 even with the shoulders.
  • Page 131 Adjust the waist straps to carry the load comfortably on the hips. Tuck the belt ends into the waistband. Step 22.) Thread the WILCOX 5510 Facepiece Adapter onto the Facepiece if one is not already attached to your FRR Facepiece.

  • Page 132: Post-Operational Checklist

    If a satisfactory NEGATIVE PRESSURE LEAK TEST cannot be achieved, do not use the respirator. Find another method of respiratory protection. Step 26.) Push the WILCOX 5510 Facepiece Side Elbow fully onto the Facepiece Adapter and listen for an audible click. Gently turn and tug the Facepiece Side Elbow to make sure it is properly connected.

  • Page 133: Training, Replacement Parts, And Accessories

    Wilcox offers basic operator training for the WILCOX 5510 and Blueforce capabilities on delivery of the units to each customer. Refer to Table B.3.1-1 for a list of parts. For all customer service questions and to order replacement parts and accessories, contact Wilcox.

  • Page 134: Replacement Parts

    The use of the 40 mm DIN Facepiece Adapter (PN 60016G10) constitutes a non-certified and non-tested configuration.  As such, Wilcox does not guarantee or make any claim to breathing performance, protection factors, inward and outward leakage, certification, or testing. Users are strongly recommended to either conduct their own independent verification or use the WILCOX 5510 with the FRR Mask Interface (PN 60016G02)

  • Page 135: Appendix C: Service Log

    SERVICE LOG The following Service Log is provided for tracking any maintenance-related services performed over the lifetime of the WILCOX 5510. Regularly-scheduled service is required as part of the Warranty Agreement. Please note your unit’s Serial Number below and on the cover of this manual and maintain with your maintenance records.
  • Page 136 Operator’s and Service Technician’s Manual for the Date Service Performed Name Signature 60000M01 Rev. A-5...

  • Page 137: Appendix D: Abbreviations And Acronyms

    Operator’s and Service Technician’s Manual for the APPENDIX D ABBREVIATIONS AND ACRONYMS ABBREVIATIONS AND ACRONYMS TERM DESCRIPTION TERM DESCRIPTION Ampere Part Number Air Purifying Respirator PAPR Powered Air Purifying Respirator BS EN British Standard European Norm Pressure Equipment Directive (EU) British Standards Institution Personal Protective Equipment Directive (EU) CBRN...
  • Page 138 Operator’s and Service Technician’s Manual for the NOTES ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ 60000M01 Rev.
  • Page 139 Operator’s and Service Technician’s Manual for the NOTES ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ 60000M01 Rev.
  • Page 140 Manufactured by: Wilcox Industries Corp. One Wilcox Way Newington, NH 03801 USA Phone: +1 603-431-1331 Fax: +1 603-431-1221 WWW.WILCOXIND.COM For troubleshooting service questions, contact Wilcox between 8am and 5pm EST.

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