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Johnson W7000 Service Manual

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W7000 Service Manual
Revision: 1.0
Date: 2004/7/24

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Summary of Contents for Johnson W7000

  • Page 1 W7000 Service Manual Revision: 1.0 Date: 2004/7/24...
  • Page 2 TABLE OF CONTENTS SECTION 1: LIMITED WARRANTY SECTION 2: EXPLODED DIAGRAM SECTION 3: WIRING DIAGRAM SECTION 4: TROUBLE SHOOTING SECTION 5: PARTS REPLACEMENT SECTION 6: PREVENTIVE MAINTENANCE APPENDIX : RECOMMENDED TOOLS SECTION1 Revision: 1.0 Date: 2004/7/24...

  • Page 3: Limited Warranty

    SECTION 1 LIMITED WARRANTY Comments and Questions………………..……..………...1-1 Scope of Warranty…………………….…...…………1-1 Intended Use………………………..……..….……….1-1 Safety Stock of Warranty Parts…………..…………….1-1 Warranty Time Period…………………………...………….1-1 Defects Replacement………………………………....…1-2 Defects Return Procedure……………..………………..1-3 Technical Support..............1-3 SECTION1 Revision: 1.0 Date: 2004/7/24...
  • Page 4 Limited Warranty Johnson Health Technology Company and its employees are committed to providing our customers with the state-of-art designed and manufactured fitness equipment. This Limited Warranty and Service Procedure states JHT’s warranty policy and warranty procedures. Comments and Questions We welcome comments and questions regarding our products. Please contact us at...
  • Page 5 The distributor should send out the replacement parts without charge within 24 hours for any customer’s warranty claim due to defects of JHT workmanship or materials and the defects occurs during the warranty period. The distributor should also send out the replacement with charge within 24 hours for the service claims due to accident, abuse, neglect, or for the claims with the warranty expired.
  • Page 6 Defective Mechanical Components/Accessories: To receive a credit or the free replacement parts for the defective mechanical component under warranty, simply fill out a warranty claim form attached with the photo, graph or other media that could show us the outlook of the failure. Send all the information to JHT for approval.

  • Page 7: Exploded Diagram

    SECTION 2 EXPLODED DIAGRAM CONTENTS W 7 0 0 0 E X P L O D E D D I A G R A M … … … … … ..… 2 - 1 SECTION 2 Revision: 1.0 Date: 2004/7/24...
  • Page 8 W7000 EXPLODED DIAGRAM Revision: 1.0 Date: 2004/7/24...

  • Page 9: Wiring Diagram

    SECTION 3 WIRING DIAGRAM CONTENTS WIRING DIAGRAM......…....………….…..3-1 SECTION 3 Revision: 1.0 Date: 2004/7/24...
  • Page 10 W7000 WIRING DIAGRAM Revision: 1.1 Date: 2000/1/13...

  • Page 11: Troubleshooting

    SECTION TROUBLESHOOTING CONTENTS No display is on the console while any function key is pressed..……..4-1 No display is on the console while adjusting the seat but there is display while any key is pressed ..……..…..……………..……….…………..4-2 Console will not function properly………………………..…………...…...4-3 “Count”...
  • Page 12 註解: No display on the console while any function key is pressed Possible causes: Fix: 1. Battery is not energy enough 1. Remove the battery cover 2. Console is damaged. from the console, then check if the battery ‘s voltage is greater than 1.3 VDC.
  • Page 13 No display is on the console while adjusting the seat, but there is display while any key is pressed Fix: Possible causes: 1. Slide the seat to far end of the rail and slide it 1. Improper adjustment of back and forth several times to check if there is the seat.
  • Page 14 Console function will not function properly Possible causes: Fix: 1. Batteries do not have enough voltage. 1. Remove the battery cover from the 2. Console is out of console, then check order if the battery’s voltage is greater than 1.3 voltage. If it is not enough, replace the battery and check again.
  • Page 15 “Count” value won’t increase while the seat is being adjusted Possible causes: 1. Improper operation of Fix: the seat adjustment. 1. Slide the seat to far end of rail and slide it back 2. Console cable is and forth several times to check if there is display broken or not in good on the console contact with the...

  • Page 16: Table Of Contents

    SECTION Parts Replacement Contents CONSOLE Replacement Procedure………………......…...……..5-1 CONSOLE WIRE Replacement Procedure …………………......5-2 SENSOR Replacement Procedure..........…......5-3 SEAT Replacement Procedure………………………………………………...5-4 DRIVE BELT 3V-530 Replacement Procedure…………………………..5-5 NYLON ROPE Replacement Procedure………………………………….5-6 TENSION SPRING SET Replacement Procedure…………….…………..5-7 SECTION 5 Revision: 1.0 Date:2004/7/24...

  • Page 17: Console Replacement Procedure

    CONSOLE REPLACEMENT PROCEDURE Tools required: none Procedure: 1. Push the console forward and pull the console out and unplug the sensor cable terminal from the connector then remove the console. 2. Replace console with a new one. Revision: 1.0 Date:2004/7/24...

  • Page 18: Console Wire Replacement Procedure

    CONSOLE WIRE REPLACEMENT PROCEDURE Tools required: Procedure: Philips screwdriver Open-end wrench (8&15mm) 1. Push the console forward and pull the console up, then unplug the sensor wire terminal from the connector then remove the console 2. With the open-end wrench loosen the nut and with the Philips screwdriver loosen the screws from the female connector.

  • Page 19: Sensor Replacement Procedure

    SENSOR REPLACEMENT PROCEDURE Tools required: Procedure: Philips screwdriver Open-end wrench (8&15mm) 1. Unplug the console wire from the rail 2. Loosen the bolts attaching the bracket to the rail then remove it 3. Loosen the screws attaching the sensor to the rail then tie a new sensor to bad sensor with a rigid string 4.

  • Page 20: Seat Replacement Procedure

    SEAT REPLACEMENT PROCEDURE Tools required: Philips screwdriver Open-end wrench Procedure: (13mm) 1. Remove the bolt from the seat roller by using the open-end wrench (13mm) then remove the seat 2. Loosen the screws holding the seat to the bracket. 3. Replace the seat with a new one 4.

  • Page 21: Drive Belt 3V-530 Replacement Procedure

    DRIVE BELT 3V-530 REPLACEMENT PROCEDURE Tools required: Procedure: 1. Push the console forward Philips and pull the console out, screwdriver then unplug the sensor cable terminal from the female Hex key (4mm) connector then remove the console and skid pad. Ratchet Box Wrench (11mm)

  • Page 22: Nylon Rope Replacement Procedure

    NYLON ROPE REPLACEMENT PROCEDURE Tools required: Procedure: 1. Follow the tension Philips spring set (refer to page screwdriver replacement procedure to remove the Hex key (4mm) parts. Open end 2. Loosen the wrench screws attachin (14mm) the rope to th rope wheel.

  • Page 23: Tension Spring Set Replacement Procedure

    TENSION SPRING SET REPLACEMENT PROCEDURE Tools required: Procedure: 1. Remove the console and skid pad. Loosen the Philips screws from the side Screwdriver covers with Hex key screwdriver then remove (4mm) side covers. 2. Loosen the belts (500/440J8&400/380J6) from the pulley 3.

  • Page 24: Recommended Tools

    APPENDIX RECOMMENDED TOOLS A: OPEN-END WRENCH (17mm) B: OPEN-END WRENCH B C D E F (14mm) C: RATCHET BOX WRENCH (11mm) D: PHILIPS SCREWDRIVER E: SLOTTED SCREWDRIVER F: CRANK EXTRACTOR G: MULTIMETER HEX KEYS 1.5, 2, 2.5, 3, 4, 5, 5.5, 6, 8, 10 (mm) APPENDIX...
  • Page 25 1 WOODEN HAMMER 2 BEARING PULLER 3 C-CLIP PLIERS 4. C-CLIP PLIERS APPENDIX...

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