SMW Autoblok WPS Instruction Manual

Workpiece positioning system

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COPY OF THE
ORIGINAL
Date:
2020-02
Version:
4
Language:
English
WORKPIECE POSITIONING SYSTEM
Type WPS
Type WPS

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Summary of Contents for SMW Autoblok WPS

  • Page 1 COPY OF THE WORKPIECE POSITIONING SYSTEM ORIGINAL Type WPS Type WPS Date: 2020-02 Version: Language: English...
  • Page 3: Table Of Contents

    Thank you for purchasing an Original-SMW-AUTOBLOK workpiece positioning system. This instruction manual contains the installation, the use and the maintenance instructions of the work holding „WPS“. SMW-AUTOBLOK reserves the right to make changes without notice. This instruction manual is a part of the work holding and must be passed to the new owner in case of sale.
  • Page 4: Declaration Of Incorporation

    Declaration of incorporation Declaration of incorporation for an incomplete machine Machinery Directive 2006/42/EC, Annex II, B The manufacturer: SMW-AUTOBLOK Spannsysteme GmbH Wiesentalstrasse 28 88074 Meckenbeuren Deutschland / Germany herby declares, that the following product: Product description: Workpiece positioning system Application range: Installation in machine tool Type: is intended to be installed into a completed machine.
  • Page 5: General Safety Instructions

    General safety instructions Danger! General precept sign! General warning sign! Warning of hand injuries! Danger to the environment! Follow the instructions! Warning of risk of crushing! Warning of suspended load! 1. Correct use 8. Loading of the component to be machined This SMW-AUTOBLOK product is designed for positioning In case of manual loading of the component there is a risk for and clamping pallets or workpieces.
  • Page 6: Technical Data

    Holding force 50 / 75 kN (M12/M16) depending on thread of clamping pin • 3 clamping slides for maximum hold while clamping • proofl ine ® = fully sealed - low maintenance WPS 080-040 WPS 080-060, 080-080, 080-160 Technical data SMW-AUTOBLOK Type WPS 080-040 WPS 080-060 WPS 080-080 WPS 080-160...
  • Page 7 Holding force 50 / 75 kN (M12/M16) depending on thread of clamping pin • 3 clamping slides for maximum hold while clamping • proofl ine = fully sealed - low maintenance ® WPS 080-040 Index WPS 080-060, 080-080, 080-160 Index 36.5 48.5 Technical data WPS 080-040 WPS 080-060 WPS 080-080...
  • Page 8: Mounting Devices

    Clamping pins 1 piece Workpiece Positioning System Application/customer benefi ts • Fixation and positioning on the clamping system WPS • Wear-resistant due to an extra hard protective coating • Large entry radius of the clamping pins for easy and safe loading Technical features •...
  • Page 9 Manual Zero Point Clamping System for the Workpiece Direct Clamping ■ Clamping pins ■ Reductions Workpiece Positioning System Clamping pin WPS for workpieces Clamping pins Basic WPS 2-pieces Workpiece Clamping pins Id. No. Clamping pins Basic M12 (without adapter) 460122...
  • Page 10: Functional Description

    Functional description 3x Clamping slides Actuating spindle The codes on the description of the type have the following meaning: WPS-Outside-Ø WPS-Height SMW-AUTOBLOK Type WPS - 080 - 060 SMW-AUTOBLOK...
  • Page 11 These can damage the WPS! SW 6 Checking the clamping force! It must be possible to apply the actuation torque of 15 Nm after 3,5 rev`s. In case this does not apply, the WPS MUST be returned to SMW-Autoblok for inspection. SMW-AUTOBLOK...
  • Page 12: Calculations For Practical Use

    Calculations for practical use = Weight force Holding force M12 / 50 kN or M16 / 75 kN = Machining force Support force FS Shear force FQ = Shear force = Support force = Torque of the machining process = Allowed torque applied onto the module Pull-in force 15 kN = Lever length of the force = Center distance of the modules...
  • Page 13 Calculations for practical use Example of calculation - 2 Moduls (standing vertical) machining force transverse to modul position: max. weight force ≤ 2 x support force: G ≤ 2 x max. machining force ≤ 2 x shear force: B ≤ 2 x max.
  • Page 14: Application Example

    Application example Example 1: Example 2: The picture shows a work piece direct clam- The picture shows WPS modules on a ma- ping on a grid plate. chine table, to quick change different fixtu- res or work holding. SMW-AUTOBLOK...
  • Page 15 Notes SMW-AUTOBLOK...
  • Page 16: Warranty 12 And 24 Months

    Warranty 12 months warranty Product: Workpiece positioning system SMW-AUTOBLOK provides a warranty on the purchased product for 12 months from the date of purchase as stipulated in our General Terms of Sale in the following cases: • The defect was not known to the customer at the time of purchase. •...
  • Page 17 Warranty 24-months warranty -optional- Product: Workpiece positioning system Against additional fee, SMW-AUTOBLOK offers a warranty on the purchased product for 24 months from date of purchase as a modifi cation to the 12-month limitation period stipulated in our General Terms of Sale if the following conditions are met: •...
  • Page 19: Confirmation Of Receipt Of The Manual

    Empfangsbestätigung für die Betriebsanleitung Confi rmation of receipt of the instruction manual Hiermit bestätigt die vom Betreiber/ Anwender beauftragte This certifi es the operator assigned by the operating company Person Herr / Frau Mr. / Mrs. den Erhalt der Betriebsanleitung sowie deren Inhalte, hereby confi rms to have received the instruction manual insbesondere das Kapitel Sicherheit gelesen und verstanden and to have read and understood the content, especially the...
  • Page 20 SMW-AUTOBLOK s.r.o. Merhautova 20 Turkey CZ - 613 00 Brno SMW AUTOBLOK Makina San, Ve Tic. Ltd. ti. Tel. +420 513 034 157 Yeni ehir Mah, Osmanli Blv, Volume Kurtkoy Ofi s Fax +420 513 034 158 No:9, Kat:1, D:4, 32912, Pendik Istanbul E-mail ...

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