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Cooper Lighting Solutions Greengate ControlKeeper M Programming Manual
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Cooper Lighting Solutions Greengate ControlKeeper M Programming Manual

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Programming Guide
INS #
and User Manual
Model # CKM
ControlKeeper® M

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Summary of Contents for Cooper Lighting Solutions Greengate ControlKeeper M

  • Page 1 Programming Guide INS # and User Manual Model # CKM ControlKeeper® M...

  • Page 2: Table Of Contents

    Contents Contents Description Page Contents ...............2 Safety Instructions .

  • Page 3: Safety Instructions

    Safety Instructions Safety Instructions SAFETY INSTRUCTIONS IMPORTANT SAFEGUARDS When using electrical equipment, basic safety precautions should always be followed including the following: READ AND FOLLOW ALL SAFETY INSTRUCTIONS Only Qualified Electricians should install the Lighting Control Equipment Install in accordance with National Electrical Code (NEC) or other codes that may apply Turn power OFF at circuit breakers before removing the chassis covers or when installing or wiring high voltage components All new wiring must be fully verified before applying power...

  • Page 4: Introduction

    Introduction Introduction Welcome The ControlKeeper M offers the ability of incorporating multiple control methods to provide a fully functional energy management lighting system. Each ControlKeeper M has the ability of accepting inputs from contact closure switches, Greengate Digital Switches, Greengate Analog Photosensors, Greengate Motion Sensors, and more, as well as controlling any combination of relays through its onboard time schedules.

  • Page 5: Terminology Used In This Guide

    Analog Inputs will return a 0-10V or 1-10V signal and are typically used for Greengate photosensors. Analog inputs not provided by Cooper Lighting Solutions need to be qualified for use with the ControlKeeper M system. ControlKeeper® M...

  • Page 6: Controlkeeper M - Component Item Reference

    ControlKeeper M - component item reference ControlKeeper M - component item reference ControlKeeper® M...

  • Page 7: Basic Display Menu Navigation

    Basic Display Menu Navigation Basic Display Menu Navigation Analogs Menu The Analogs Menu contains functions pertaining to the selected analog. Functions include: viewing status; viewing The ControlKeeper M onboard interface allows for display logs, changing settings; etc. and programming of the local panel, as well as other ControlKeeper M type panels within the connected network.

  • Page 8: Menu Layout

    Menu Layout Menu Layout ControlKeeper® M...

  • Page 9: Commissioning An Installation

    Commissioning an Installation Commissioning an Installation Selecting the panel to program As the ControlKeeper M display is capable of programming more than one panel, the first step should always be to This section outlines the recommended progression of select the correct panel to program. steps for commissioning a new installation.

  • Page 10: Step 1: Verify High Voltage Wiring

    Step 1: Verify High Voltage Wiring Refreshing the panel settings Remove the front panels To ensure that the display is showing the most up to date Open the hinged panel door. settings data, make sure to ‘Refresh’ the settings for the Within the low voltage section, remove the two upper panel being modified.
  • Page 11 Step 1: Verify High Voltage Wiring Inspect the load wiring Check that all load wires are brought in through designated high voltage areas of the enclosure. In a CKM with integral breakers, load wiring should feed through the sides of the enclosure. In the CKM feedthrough panel, load wiring should enter through the sides or bottom of the enclosure.
  • Page 12 Step 1: Verify High Voltage Wiring Inspect the neutral reference termination Verify proper power up response The neutral reference termination wire is used for power Power up the ControlKeeper M main power supply metering and for the patent pending variable relay timing breaker (all individual load circuit breakers should be left switching technology within the relay card.

  • Page 13: Step 2: Locate And Map All Relays

    Step 2: Locate and Map All Relays Step 2: Locate and Map All Relays Open the inner low voltage door to access the main motherboard. Objective: To determine/verify what load each relay controls Slide the override switch to the AUTO position (center position).

  • Page 14: Step 3: Configure The Panel Network Settings

    Step 3: Configure the Panel Network Settings Step 3: Configure the Panel Network Settings Set the network address The steps below will walk you through the addressing and proper termination of the ControlKeeper M. Objective: To verify network wiring and to prepare the panel for use on the lighting control network Open the inner low voltage door to access the main motherboard.
  • Page 15 Step 3: Configure the Panel Network Settings Network Address Chard (1-50) If this panel has an onboard display, from the main programming display ‘Main Menu’ screen, select the ‘Panel’ button in the upper left corner. In the ‘Panel Settings’ display, select the ‘Refresh’ button to reload the display with the new panel address.

  • Page 16: Step 4: Reset Factory Defaults

    Step 4: Reset Factory Defaults Step 4: Reset Factory Defaults Release the ‘C’ button. Objective: To prepare the panel for initial use The following steps are recommended for all new installations before initial programming. After programming, the ‘Reset Factory Defaults’ command should be approached with caution.

  • Page 17: Step 5: Configure The Time, Date, Coordinates, And Daylight Savings And Clear Logs

    Step 5: Configure the Time, Date, Coordinates, and Daylight Savings and Clear Logs Step 5: Configure the Time, Date, Coordinates, Enter the desired panel name. Panel names are limited to 8 characters. and Daylight Savings and Clear Logs Objective: To ensure that time, date and location is correct for the ControlKeeper and that log data is ready to receive valid entries Before continuing with remaining steps, if you are configuring multiple controllers from a single onboard...
  • Page 18 Step 5: Configure the Time, Date, Coordinates, and Daylight Savings and Clear Logs Setting the panel daylight savings parameters Touch the ‘Update Time’ box to activate the screen. From the main programming display, select the ‘Panel’ button in the upper left corner. Touch the ‘Month’, ‘Day’...
  • Page 19 Step 5: Configure the Time, Date, Coordinates, and Daylight Savings and Clear Logs Setting the astronomical clock coordinates Touch the ‘Timezone’ entry box and select your time zone. Fields assume addition or subtraction of hours The ControlKeeper M automatically calculates sunup from GMT (Greenwich Mean Time) or UTC (Universal and sundown times for your location using a built-in Time).
  • Page 20 Step 5: Configure the Time, Date, Coordinates, and Daylight Savings and Clear Logs Clearing panel logs Once the panel date and time are set, for new installations, it is recommended that the log data be cleared. From the main display, select the Panel button in the upper left corner.

  • Page 21: Step 6: Initial Relay And Power Fail Settings

    Step 6: Initial Relay and Power Fail Settings Step 6: Initial Relay and Power Fail Settings In the ‘Output’ settings display, make sure that the screen shows an ‘X’ in the Active box. Objective: To prepare the relays for initial programming The following steps are recommended for all new installations before performing additional programming.
  • Page 22 Step 6: Initial Relay and Power Fail Settings Output menu If the relays in your enclosure have been populated with latched relays, in the bottom part of the relay settings display, ensure that the correct behavior is chosen for the relay on power loss. Choices include ‘Force Open’...
  • Page 23 Step 6: Initial Relay and Power Fail Settings Type The relay type should be left at normal unless applying special programming. Special options include Inverted, Sentry and Phantom. Inverted: used to reverse the relay response to on and off commands. Any input, analog input, or time schedule command linked to the relay will do the opposite of the command being issued, i.e.

  • Page 24: Step 7: Connecting And Configuring Contact Inputs

    Step 7: Connecting and Configuring Contact Inputs Step 7: Connecting and Configuring Contact The onboard programming display uses a “CCM card # : Switch Terminal #” system to identify inputs in Inputs programming. Each CCM card contains a card # identifier LED (CCM1, CCM2, CCM3) and labeling on each wiring terminal (1-36) that will identify the input for programming.
  • Page 25 Step 7: Connecting and Configuring Contact Inputs A chart is provided in appendix A for this purpose. See If wall switches are controlling the same lighting loads and the example of this sheet below. are the same physical switch type, they may be wired in Once all inputs are documented, close the inner low parallel to the same switch terminals.
  • Page 26 Step 7: Connecting and Configuring Contact Inputs Once the input status screen loads, select the 10. For 3-wire momentary switches only, select the ‘OFF ‘Settings’ button. terminal’ field. Use the keypad to delete the current entry then enter the terminal that is wired to the OFF In the ‘Settings’...
  • Page 27 LED or lamp, you will need to program the behavior of the lighted switch. Lighted switches that are not provided by Cooper Lighting Solutions are not authorized for use with the Greengate system without prior qualification. Lighted switch wiring will terminate on the provided LSO (Lighted Switch Output) terminal.
  • Page 28 Step 7: Connecting and Configuring Contact Inputs faintly illuminated at all times but will be more brightly lit when the associated relay is ON. Select the ‘LSO Terminal Number’ fields and enter the CCM card number and LSO terminal number that the switch lamp wire is connected to.

  • Page 29: Step 8: Connecting And Configuring Greengate Digital Switches

    All GDS wiring should be done using Cooper Lighting Solutions LCCNP (non plenum), Cooper Lighting Solutions LCCP (plenum), Belden 1502R (non-plenum) or 1502P (plenum) cable. For best network performance, one of the suggested cables should be used.
  • Page 30 Step 8: Connecting and Configuring Greengate Digital Switches Locate the GDS five-position terminal block located near the top middle of the main motherboard. SK-M GDS Termination Remove the GDS terminal block from the ControlKeeper M terminal pins leaving all GDS wiring Visually verify that all wiring is secure to the input connected to the terminal block.
  • Page 31 Step 8: Connecting and Configuring Greengate Digital Switches When filling out the Address assigned field, each button In the lower left corner of the input screen select the that controls a unique group of relays should have a unique ‘Commission GDS’ button. address.
  • Page 32 Step 8: Connecting and Configuring Greengate Digital Switches Adjusting a single button address If using the ‘Station’ screen, repeat the process for each of the buttons on the station. Any buttons that are It is possible to adjust a single button’s address if a mistake not being used or do not exist on your station should was made during station configuration or a quick change be left at the default addresses (240-246).
  • Page 33 Step 8: Connecting and Configuring Greengate Digital Switches Select the ‘Commission GDS Station’ button at the Select the first unused input index number. Use the bottom of the screen. In this mode, all of the LEDs on scroll up and down arrows to display additional inputs in the GDS Stations attached to that CKM’s GDS network the view.
  • Page 34 Step 8: Connecting and Configuring Greengate Digital Switches Use the ‘Green Check’ button in the lower left corner of 11. Use the ‘Green Check’ button in the lower left corner of the screen to save the input settings. the screen to save the input settings. Select the ‘GDS’...

  • Page 35: Step 9: Verifying Input Operation And Understanding Other Input Settings

    Step 9: Verifying Input Operation and Understanding Other Input Settings Step 9: Verifying Input Operation and Broadcast Understanding Other Input Settings An input that needs to control relays in another panel must be set to broadcast. When an input broadcasts, it sends its alphanumeric name and ON or OFF state onto the network.

  • Page 36: Step 10: Configuring Time Schedules

    Step 10: Configuring Time Schedules Step 10: Configuring Time Schedules Objective: To configure time based ON and OFF commands Background information In a networked system, each ControlKeeper in the network will maintain and run its own schedules. This distributed architecture allows for maximum fault tolerance; one controller being offline will not prevent other controllers from operating.
  • Page 37 Step 10: Configuring Time Schedules 10. In the ‘Time Schedule’ settings screen, select the ‘Links’ option. 11. Touch the checkboxes next to the relay or relays that the schedule is to control, placing an ‘X’ to indicate a link. Use the scroll arrows on the right of the screen to If you have chosen a ‘Sunrise’...

  • Page 38: Additional Features

    Additional Features Additional Features This section contains information on additional programming features in the ControlKeeper M panel. Most of these pertain to application specific programming. This includes the following items: Configuring switch timers for after-hours sweep offs (p. 39) Connecting and configuring analog inputs (p. 41) Programming an input to control relays in another panel (p.

  • Page 39: Configuring Switch Timers For After-Hours

    Configuring Switch Timers for After-Hours Configuring Switch Timers for After-Hours Save the changes by selecting the ‘Green Check’ button in the lower left corner of the display. Objective: To configure timers on wall switch stations that will automatically sweep lighting off if used after occupied hours. In many installations, switch inputs are given timers to Repeat this step for each input that requires a timer.
  • Page 40 Configuring Switch Timers for After-Hours If desired, select the ‘Mask Name’ field and use the 10. On the left side of the screen, select the ‘Input’ menu keypad to type a new 8-character name. Use the option. ‘Backsp’ button to delete the current name before 11.

  • Page 41: Connecting And Configuring Analog Inputs

    Connecting and Configuring Analog Inputs Connecting and Configuring Analog Inputs CCM card port numbers are identified as Port A for the bottom Analog Module port and Port B as the top. On the Analog Module itself, analog terminal numbers will number Objective: To verify analog wiring and program analog inputs to with analog 1 at the bottom and analog 4 at the top.
  • Page 42 Connecting and Configuring Analog Inputs Visually verify that all wiring is secure to the input Once the analog status screen loads, select the terminal blocks. Insulation for each conductor should be ‘Settings’ button. intact up to the point where it is stripped to enter the input contacts with no stray wires.
  • Page 43 Connecting and Configuring Analog Inputs 11. Touch the ‘Upper Voltage’ and ‘Lower Voltage’ fields to configure the voltage range. In these screens, it is necessary to press the ‘Delete’ button to remove the current entry before typing in the new desired entry. Please refer to the above chart for the supported voltage ranges of each sensor type.
  • Page 44 Connecting and Configuring Analog Inputs Determining the threshold values Once you have confirmed that the sensor is reading, remove the flashlight. Wait for the status screen The threshold settings will determine at what light level the reading to settle. lighting turns on and off. The ‘Upper Threshold’ is the level at which the lighting will turn OFF .
  • Page 45 Connecting and Configuring Analog Inputs In the ‘Settings’ screen, select the ‘Range’ menu option. Select the ‘Upper Threshold’ field, delete the existing entry, and then enter the threshold desired. Select the ‘Lower Threshold’ field, delete the existing entry, and then enter the threshold desired. Select the ‘Green Check’...

  • Page 46: Broadcasting Commands On The Network

    Broadcasting Commands on the Network Broadcasting Commands on the Network Select the input that is going to broadcast from the listed inputs. Objective: To program an input to control relays that are located in another relay panel. Background information Within a networked ControlKeeper system, any input or analog input can control relays in any controller on the network.
  • Page 47 Broadcasting Commands on the Network Touch the ‘Back’ button until you are back at the ‘Main 13. Select the ‘Input Name’ field and use the keypad to Menu’ screen. type in the same name as the original input. Names must match exactly. Use the ‘Backsp’ key to remove the existing name prior to typing the new one.
  • Page 48 Broadcasting Commands on the Network Programming an analog input to control relays in In the ‘Analog Settings’ screen, make sure the ‘Broadcast’ field is set to ‘State’. (Reading is reserved another panel for future options). This instruction assumes that you have already performed the steps to program the analog input type and programming settings.
  • Page 49 Broadcasting Commands on the Network 11. In the ‘Settings’ screen, touch the ‘Active’ box to place 16. Once the initial input settings are programmed, link the an X in it. input to the relays it needs to control. Within the ‘Input Settings’...
  • Page 50 Broadcasting Commands on the Network Automation Interface Module Command Syntax: Select the ‘Input Name’ field and use the keypad to type in the same name as the original command. Use The AIM issues preconfigured network commands onto the ‘Backsp’ key to remove the existing name prior to the network wire.

  • Page 51: Programming Priorities

    Programming Priorities Additional notes on listener programming If all input commands are left at the same level of priority, the system becomes ‘event driven’ meaning that commands Remember that it may be necessary to program additional will be obeyed in the order that they are received. settings for the inputs being used in your listener panel.
  • Page 52 Programming Priorities When the facility is in normal operation mode, the switch Select the desired commands that the input should inputs and time schedules operate in an ‘event driven’ issue. mode; each command is obeyed as it is received. Select the ‘Priority’ button next to each command and When the facility is in alarm mode, the ‘Master’...

  • Page 53: Programming Masks

    Programming Masks Programming Masks Select/refresh the panel to program Before beginning programming steps in this section, be certain to select the correct panel to program or process a Objective: To describe the basic uses and programming of masks in panel ‘refresh’ command to update any stale data on the the ControlKeeper system display.
  • Page 54 Programming Masks Select the ‘End Time’ and type in the time that the 10. Touch the box next to each input that needs the mask mask should end (all times are entered in 24 hour clock applied. format, i.e. 1:00PM would be entered as 13:00); Select the Accept button.

  • Page 55: Programming Holiday Dates

    Programming Holiday Dates Programming Holiday Dates Select the ‘Day’ field and select the correct date for the holiday to operate. Objective: To program dates for special defined holiday schedules If desired, touch the ‘Name’ field and use the keypad to to run enter a name for the holiday.

  • Page 56: Programming An Ip Address

    Programming an IP Address Programming an IP Address Use the ‘IP Address’, ‘Subnet Mask’ and ‘Default Gateway’ fields to define the IP Information for the CKM. Use the ‘Port Number’ field to define the TCP Objective: To configure the Ethernet settings port that should be used.

  • Page 57: Other Useful Features

    Other Useful Features Other Useful Features Onboard Indicator LEDs The ControlKeeper M has indicator LEDs to help with diagnosing proper operation as well as troubleshooting. See There are a number of additional features that are available page 66 for further information on the LED functions. through the CKM Onboard Interface.

  • Page 58: Overriding Outputs

    Overriding Outputs Overriding Outputs Objective: To command the panel or individual relays within the panel to an ON or OFF state. On occasion, it may be necessary to override relays on or off. The ControlKeeper M panel allows you to override relays on or off by using hardware overrides or from commands through the onboard interface.
  • Page 59 Overriding Outputs Once the panel ‘Main Menu’ loads, select the ‘Outputs’ Menu. Select the relay you wish to override. In the relay status display, touch the ‘Toggle’ button. This will command the relay to go to the opposite state. The ‘Toggle’ button can be used to cycle the relay with each press.

  • Page 60: Viewing Live Status

    Viewing Live Status Viewing Live Status Analog status The Analog Status screen displays the current state of the analog input, the current reading from the input in Objective: To view the current status information for a relay, input, or footcandles, the last time and date that the analog issued analog.

  • Page 61: Viewing Log Data

    Viewing Log Data Viewing Log Data Viewing logs From the ‘Main Menu’ display, use the ‘Panel Name’ field to select the panel that has the object you wish to Objective: To view historical data on the commands issued over a view status for.

  • Page 62: Clearing Logs

    Viewing Log Data The log data will display on the right side of the display Select the ‘Clear Logs’ button in the lower right corner with the most recent command in view. To scroll of the screen. backwards in time, use the left arrow at the top of the log window.

  • Page 63: Viewing Power Data And Relay Run Time

    M that needs to be polled for this data will need its own Ethernet connection and IP address configuration. Data can • Voltage: Displays the current voltage read from the be shared with provided Cooper Lighting Solutions software circuit attached to the relay. packages or via third-party systems through simple ASCII messaging.
  • Page 64 Viewing Power Data and Relay Run Time Get power by relay ASCII commands In the ‘Output Monitor’ screen, select the ‘Run Time’ menu. This message queries for power metering data by relay. It reports power in kW, supply voltage, load amperage, and The run time data will be displayed.

  • Page 65: Changing Gds Faceplate Configuration

    Changing GDS Faceplate Configuration Changing GDS Faceplate Configuration In the ‘Commission GDS’ menu, select the ‘Faceplate’ option. Objective: To update the model of a GDS station due to a faceplate Select the new button configuration being used on the change. faceplate of the switch.

  • Page 66: Maintenance, Memory, And Power Information

    Maintenance, Memory, and Power Information Maintenance, Memory, and Power Behavior on power down Information During initial relay configuration, latched relays are programmed for behavior on power fail. When the panel loses power, latched relays will go to their programmed This section describes recommended maintenance behavior state.

  • Page 67: Indicator Leds

    Indicator LEDs Indicator LEDs The ControlKeeper M components contain indicator LEDs to assist with multiple functions. These LEDs and functions are described below: Relay Status LED Each relay will have a status indicator located in the low voltage section along the side flange. A Green LED indicates that the relay is ON.
  • Page 68 Should flash when the ControlKeeper M is receiving a message from the lighting network. Motherboard ‘EN-SOFT-CONNECT’ Should illuminate when a valid USB Cooper Lighting Solutions Software package connection is seen. Motherboard ‘USB UP’ Should illuminate when a valid link is detected on the USB Peripheral device port.
  • Page 69 Appendix A: Appendix A: This section contains worksheets for recording the desired programming ControlKeeper® M...

  • Page 70: Relay Schedule Worksheet

    Appendix A: Relay Schedule Worksheet ControlKeeper® M...

  • Page 71: Contact Closure Switch Input Worksheet

    Appendix A: Contact Closure Switch Input Worksheet ControlKeeper® M...

  • Page 72: Greengate Digital Switch Worksheet

    Appendix A: Greengate Digital Switch Worksheet ControlKeeper® M...

  • Page 73: Analog Input Worksheet

    Appendix A: Analog Input Worksheet ControlKeeper® M...
  • Page 76 Please refer to www.cooperlighting.com under the Legal section for our terms and conditions. Cooper Lighting Solutions 1121 Highway 74 South Peachtree City, GA 30269 P: 770-486-4800 www.cooperlighting.com Cooper Lighting Solutions is a © 2020 Cooper Lighting Solutions registered trademark. All Rights Reserved Printed in USA All trademarks are property P/N: 9855-000002-01 of their respective owners.

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