Avon milkrite InterPuls TOP WASH III User Instruction Manual

Software 3.3
Table of Contents

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TOP WASH III
Software 3.3
Technician and User Instruction Manual

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Summary of Contents for Avon milkrite InterPuls TOP WASH III

  • Page 1 TOP WASH III Software 3.3 Technician and User Instruction Manual...
  • Page 3: Table Of Contents

    5400289_11.18_EN Original instructions Table of Contents GENERAL INFORMATION ........................4 Manufacturer ..........................4 Copyright ............................4 GENERAL WARNINGS .......................... 5 General and safety warnings ......................5 2.1.1 Important warnings ........................5 2.1.2 Symbols used in the manual ...................... 5 2.1.3 Standards for the user .......................
  • Page 4 5400289_11.18_EN Original instructions 5.14.1 Terminal board ........................22 5.15 Hydraulic diagram, version with 2 containers ................23 5.16 Wiring diagram, version with 3 peristaltic pumps ................ 25 5.16.1 Terminal board ........................27 5.17 Hydraulic diagram, version with 3 peristaltic pumps..............28 5.18 Wiring diagram, version with 1 container ..................
  • Page 5 Original instructions 5400289_11.18_EN MENU .............................. 64 11.1 Menù Programmazione (Programming Menu) ................65 11.1.1 Impostazione Programmi (Program Setting) ............... 66 11.1.2 Impostazione Tempi Cicli (Cycle Time Setting) ..............67 11.1.3 Impostazione Livello Acqua (Water Level Setting) .............. 68 11.1.4 Impostazione Acqua Extra (Extra Water Setting) ..............68 11.1.5 Impostazione Peristaltiche (Peristaltic Pump Setting) ............
  • Page 6: General Information

    1.2 Copyright milkrite | InterPuls is a trademark owned by Avon Polymer Products limited The information contained in this document is not binding and can be modified without notice. References in this document to manufacturer trademarks are for identification only. Certain company and product names used throughout the document are trademarks of their respective owners.
  • Page 7: General Warnings

    Original instructions 5400289_11.18_EN 2 GENERAL WARNINGS 2.1 General and safety warnings 2.1.1 Important warnings To ensure the safety of operators and prevent potential damage to the equipment, it is essential to have carefully read this instruction manual in its entirety before performing any operation. 2.1.2 Symbols used in the manual The following symbols are used in the manual to highlight particularly important directions and warnings: WARNING:...
  • Page 8: Disposal

    5400289_11.18_EN Original instructions 2.3 Disposal 2.3.1 General rules The equipment must be disposed of only by an authorised firm, in accordance with relevant laws and regulations. The packaging must be given to the relative authorised recycling companies. 2.4 Fire-fighting measures 2.4.1 Preliminary consideration NOTE The machine does not have a fire extinguisher.
  • Page 9: Machine Description

    5400289_11.18_EN Original instructions 3 MACHINE DESCRIPTION 3.1 General features The Top Wash washing program is an electronic unit for washing milking plants; the programmer consists of a steel box containing the electronic part, and of another steel box containing the hydraulic system of the device.
  • Page 10: Device Functionality

    5400289_11.18_EN Original instructions 3.2 Device functionality  It is possible to memorise up to 4 Washing programs.  Each program can perform up to 10 washing cycles in sequence.  The programmer can control up to 3 solenoid valves for water inlet (4 for the version with 2 containers) and up to 3 peristaltic pumps.
  • Page 11: Technical Characteristics

    Original instructions 5400289_11.18_EN 4 TECHNICAL CHARACTERISTICS General technical characteristics Maximum inlet water pressure 10 bar Power supply 24 ± 10% VAC Maximum absorption 2300 mA 5 USING THE DEVICE SAFELY 5.1 Programmer components Key: 1) Top Wash Programmer 2) Cable glands 3) Washing product containers 4) Drainage valve 5) Drain duct...
  • Page 12: Use And Safety Precautions

    5400289_11.18_EN Original instructions 5.2 Use and safety precautions CAUTION We do not recommend installing both boxes directly above the steel tray, particularly those containing electronic material, in order to prevent the hot water and detergent vapours from damaging the internal circuits; it is also a good idea to close all unused holes with the supplied plastic plugs.
  • Page 13: Water Inlets

    5400289_11.18_EN Original instructions 5.4 Water inlets The water inlets are found on the sides of the hydraulic box: all versions are equipped with 2 hot water inlets and 1 cold water inlet. NOTE The version with 2 plastic containers is equipped with 3 hot water inlets instead of 2. The inlets contain the relative filters which prevent the passage of foreign particles.
  • Page 14: Programming The Peristaltic Pumps

    5400289_11.18_EN Original instructions 5.7 Programming the peristaltic pumps In Programming Mode, it is possible to set the drive time of each peristaltic pump to ensure the prescribed percentage of product is drawn. To exclude the operation of one or more peristaltic pumps, leave the relative drive time set to “0:00”. NOTE If the water inside the tray reaches the set threshold level before the peristaltic pump drive time expires, the Programmer disables the water inlet solenoid valves, but waits for the...
  • Page 15: Accessories

    Original instructions 5400289_11.18_EN 5.10 Accessories The package includes the following accessories:  Drainage valve and relative fixing kit  Pressure switch fixing kit  PVC pipe kit for the realisation of the drain duct  Washing machine load pipe kit ...
  • Page 16: Washing System Diagram

    5400289_11.18_EN Original instructions 5.11 Washing system diagram 1) Top Wash Programmer. 2) Drainage valve. 3) Drain duct. 4) Tray. 5) Water intake pipe. 6) Milk pump. 7) Milk filter. 8) Air compressor. 9) Compressed air solenoid valve. 10) Milk filter drainage valve 11) Sanivac.
  • Page 17: Wiring Diagram, Version With 2 Peristaltic Pumps

    Original instructions 5400289_11.18_EN 5.12 Wiring diagram, version with 2 peristaltic pumps Fig. 14 Wiring diagram, version with 2 peristaltic pumps This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 18 5400289_11.18_EN Original instructions Key of figure 14: Reference Description Notes Stabiliser Optional Transformer IT08 TW Drainage valve Drainage valve (Stop Water) Optional Light Optional TOP WASH Programmer Control Box Remote control switch Heating (pipe coil) Optional Vacuum pump Pulsation/ACR SANIVAC Optional Power line earthing Electrodes...
  • Page 19: Terminal Board

    5400289_11.18_EN Original instructions 5.12.1 Terminal board Terminal Cable colour Utility C- Yellow Cold water solenoid valve D - Grey E - Pink Hot water solenoid valve B - Blue A - Brown ACID/DETERGENT hot water solenoid valve F - White Signal light G - Green DIS Peristaltic pump (connected but NOT used)
  • Page 20: Hydraulic Diagram, Version With 2 Peristaltic Pumps

    5400289_11.18_EN Original instructions 5.13 Hydraulic diagram, version with 2 peristaltic pumps Fig. 15 Hydraulic diagram, version with 2 peristaltic pumps Key of figure 15: Valve settings Cycle Valve COLD water rinse. HOT water rinse. WARM water rinse. 1 + 2 DETERGENT Recirculation.
  • Page 21 Original instructions 5400289_11.18_EN Reference Description Notes Cold water Hot water Hydraulic box TOP WASH Programmer Tank Temperature probe Pressure probe Light blue CAUTION We recommend a support system at least 200 mm from the tank edge or, alternatively, if the dimensions do not allow it, closing the tank with a cover to prevent hot vapours from escaping and hitting the TOP WASH boxes.
  • Page 22: Wiring Diagram, Version With 2 Containers

    5400289_11.18_EN Original instructions 5.14 Wiring diagram, version with 2 containers Fig. 16 Wiring diagram, version with 2 containers This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 23 5400289_11.18_EN Original instructions Key of figure 16: Reference Description Notes Stabiliser Optional Transformer IT08 TW Drainage valve Drainage valve (Stop Water) Optional TOP WASH Programmer Control Box Remote control switch Heating (pipe coil) Optional Vacuum pump Pulsation/ACR SANIVAC Optional Power line earthing Electrodes Milk pump earthing Compressed air solenoid valve...
  • Page 24: Terminal Board

    5400289_11.18_EN Original instructions 5.14.1 Terminal board Terminal Cable colour Utility C- Yellow Cold water solenoid valve D - Grey E - Pink Hot water solenoid valve B - Blue A - Brown DETERGENT hot water solenoid valve F - White G - Red ACID hot water solenoid valve H - Green...
  • Page 25: Hydraulic Diagram, Version With 2 Containers

    Original instructions 5400289_11.18_EN 5.15 Hydraulic diagram, version with 2 containers Fig. 17 Hydraulic diagram, version with 2 containers Key of figure 17: Valve settings Cycle Valve COLD water rinse. HOT water rinse. WARM water rinse. 1 + 2 DETERGENT Recirculation. 2 + 3 ACID Recirculation.
  • Page 26 5400289_11.18_EN Original instructions Reference Description Notes Cold water Hot water Hydraulic box TOP WASH Programmer Tank Temperature probe Pressure probe Light blue CAUTION We recommend a support system at least 200 mm from the tank edge or, alternatively, if the dimensions do not allow it, closing the tank with a cover to prevent hot vapours from escaping and hitting the TOP WASH boxes.
  • Page 27: Wiring Diagram, Version With 3 Peristaltic Pumps

    Original instructions 5400289_11.18_EN 5.16 Wiring diagram, version with 3 peristaltic pumps Fig. 18 Wiring diagram, version with 3 peristaltic pumps. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 28 5400289_11.18_EN Original instructions Key of figure 18: Reference Description Notes Stabiliser Optional Transformer IT08 TW Drainage valve Drainage valve (Stop Water) Optional Light Optional TOP WASH Programmer Control Box Remote control switch Heating (pipe coil) Optional Vacuum pump Pulsation/ACR SANIVAC Optional Power line earthing Electrodes...
  • Page 29: Terminal Board

    5400289_11.18_EN Original instructions 5.16.1 Terminal board Terminal Cable colour Utility C- Yellow Cold water solenoid valve D - Grey E - Pink Hot water solenoid valve B - Blue A - Brown ACID/DETERGENT hot water solenoid valve G - White Signal light G - Green DIS Peristaltic...
  • Page 30: Hydraulic Diagram, Version With 3 Peristaltic Pumps

    5400289_11.18_EN Original instructions 5.17 Hydraulic diagram, version with 3 peristaltic pumps Fig. 19 Hydraulic diagram, version with 3 peristaltic pumps Key of figure 19: Valve settings Cycle Valve COLD water rinse. HOT water rinse. WARM water rinse. 1 + 2 DETERGENT Recirculation.
  • Page 31 Original instructions 5400289_11.18_EN Reference Description Notes Cold water Hot water Hydraulic box TOP WASH Programmer Tank Temperature probe Pressure probe Light blue CAUTION We recommend a support system at least 200 mm from the tank edge or, alternatively, if the dimensions do not allow it, closing the tank with a cover to prevent hot vapours from escaping and hitting the TOP WASH boxes.
  • Page 32: Wiring Diagram, Version With 1 Container

    5400289_11.18_EN Original instructions 5.18 Wiring diagram, version with 1 container Fig. 20 Wiring diagram, version with 1 container This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 33 Original instructions 5400289_11.18_EN Key of figure 20: Reference Description Notes Stabiliser Optional Transformer IT08 TW Drainage valve Drainage valve (Stop Water) Optional Light Optional TOP WASH Programmer Control Box Remote control switch Heating (pipe coil) Optional Vacuum pump Pulsation/ACR SANIVAC Optional Power line earthing Electrodes...
  • Page 34: Terminal Board

    5400289_11.18_EN Original instructions 5.18.1 Terminal board Terminal Cable colour Utility C- Yellow Cold water solenoid valve D - Grey E - Pink Hot water solenoid valve B - Blue A - Brown ACID/DETERGENT hot water solenoid valve F - White Signal light Not used Remote control switch (Heating pipe coil)
  • Page 35: Hydraulic Diagram, Version With 1 Container

    Original instructions 5400289_11.18_EN 5.19 Hydraulic diagram, version with 1 container Fig. 21 Hydraulic diagram, version with 1 container Key of figure 21: Valve settings Cycle Valve COLD water rinse. HOT water rinse. WARM water rinse. 1 + 2 DETERGENT Recirculation. 2 + 3 ACID Recirculation 2 + 3...
  • Page 36 5400289_11.18_EN Original instructions Reference Description Notes Cold water Hot water Hydraulic box TOP WASH Programmer Tank Temperature probe Pressure probe Light blue CAUTION We recommend a support system at least 200 mm from the tank edge or, alternatively, if the dimensions do not allow it, closing the tank with a cover to prevent hot vapours from escaping and hitting the TOP WASH boxes.
  • Page 37: Wiring Diagram, Hd Version With 2 Peristaltic Pumps

    Original instructions 5400289_11.18_EN 5.20 Wiring diagram, HD version with 2 peristaltic pumps Fig. 22 Wiring diagram TW HD 2PP This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 38 5400289_11.18_EN Original instructions Key of figure 22: Reference Description Notes Stabiliser Optional Transformer IT08 TW Drainage valve Drainage valve (Stop water) Optional Light Optional TOP WASH HD Programmer Control Box Remote control switch Heating (pipe coil) Optional Vacuum pump Pulsation/ACR SANIVAC Optional Power line earthing...
  • Page 39: Terminal Board

    Original instructions 5400289_11.18_EN 5.20.1 Terminal board Terminal Cable colour Utility Cold water solenoid valve Not supplied Hot water solenoid valve Not used Signal light Not used B - Blue DET peristaltic B - Blue B - Blue ACID Peristaltic B - Blue Remote control switch (Heating pipe coil) Transformer 24V AC ( F ) Remote control switch (Vacuum pump)
  • Page 40: Hydraulic Diagram, Hd Version With 2 Peristaltic Pumps

    5400289_11.18_EN Original instructions 5.21 Hydraulic diagram, HD version with 2 peristaltic pumps Fig. 23 Hydraulic diagram TW HD 2PP Key of figure 23: Reference Description Notes Cold water Hot water CAUTION We recommend a support system at least 200 mm from the tank edge or, alternatively, if the dimensions do not allow it, closing the tank with a cover to prevent hot vapours from escaping and hitting the TOP WASH boxes.
  • Page 41: Wiring Diagram, Hd Version With 3 Peristaltic Pumps

    Original instructions 5400289_11.18_EN 5.22 Wiring diagram, HD version with 3 peristaltic pumps Fig. 24 Wiring diagram TW HD 3PP This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 42 5400289_11.18_EN Original instructions Key of figure 24 Reference Description Notes Stabiliser Optional Transformer IT08 TW Drainage valve Drainage valve (Stop water) Optional Light Optional TOP WASH HD Programmer Control Box Remote control switch Heating (pipe coil) Optional Vacuum pump Pulsation/ACR SANIVAC Optional Power line earthing...
  • Page 43: Terminal Board

    5400289_11.18_EN Original instructions 5.22.1 Terminal board Terminal Cable colour Utility Cold water solenoid valve Not supplied Hot water solenoid valve Not used Signal light B - Blue DIS Peristaltic B - Blue B - Blue DET peristaltic B - Blue B - Blue ACID Peristaltic B - Blue...
  • Page 44: Hydraulic Diagram, Hd Version With 3 Peristaltic Pumps

    5400289_11.18_EN Original instructions 5.23 Hydraulic diagram, HD version with 3 peristaltic pumps Fig. 25 Hydraulic diagram TW HD 2PP Key of figure 25: Reference Description Notes Cold water Hot water CAUTION We recommend a support system at least 200 mm from the tank edge or, alternatively, if the dimensions do not allow it, closing the tank with a cover to prevent hot vapours from escaping and hitting the TOP WASH boxes.
  • Page 45: Specific Wiring Diagram

    Original instructions 5400289_11.18_EN 5.24 Specific wiring diagram This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 46 5400289_11.18_EN Original instructions WARNING For the previous versions of TurboWash, see the relative instruction sheet. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 47 Original instructions 5400289_11.18_EN This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 48 5400289_11.18_EN Original instructions This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 49 5400289_11.18_EN Original instructions This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 50 5400289_11.18_EN Original instructions This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 51 Original instructions 5400289_11.18_EN This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 52 5400289_11.18_EN Original instructions Key of figures: Reference Description Notes Drainage valve Stop water Light TOP WASH / TOP WASH HD Programmer Control Box Remote control switch Heating (pipe coil) Vacuum pump Pulsation/ACR SANIVAC Power line earthing Electrodes Milk pump earthing Terminal vessel Milk pump three-phase motor Compressor...
  • Page 53: Connection Diagram With Imilk700 And Frequency Regulator

    Original instructions 5400289_11.18_EN 5.25 Connection diagram with iMilk700 and Frequency Regulator This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 54 5400289_11.18_EN Original instructions Key of figure: Reference Description Notes TOP WASH SANIVAC TURBOWASH 6100P Air Injector Relay 9002116 iMilk700 Inverter This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 55: Description Of The Functions

    Original instructions 5400289_11.18_EN 6 DESCRIPTION OF THE FUNCTIONS 6.1 Stand – by In Stand-by Mode the display shows: • the name of the device; • the temperature detected by the thermometric probe; • the current time; • any set automatic start times. 6.2 Current time adjustment In Stand-by mode it is possible to set the digital clock as follows: •...
  • Page 56: Washing Programs

    5400289_11.18_EN Original instructions 7 WASHING PROGRAMS A washing program consists in a SEQUENCE of the various washing CYCLES. There are 4 Washing Programs, all fully reprogrammable. 7.1 Factory settings The four Washing programs are pre-set to perform the following cycles in sequence: Program 1: “W”...
  • Page 57: Stopping A Program, Repeating A Cycle, Selecting The Desired Cycle

    Original instructions 5400289_11.18_EN 7.5 Stopping a program, repeating a cycle, selecting the desired cycle. The washing programs automatically stop at the end of the last set cycle. It is also possible to force the stop of a washing program by pressing STOP. In this case the programmer does not immediately stop the system, but will drain the water as provided for the washing cycle in progress.
  • Page 58: Water Level

    5400289_11.18_EN Original instructions 7.7 Water level Position the pressure switch probe (ref. 16, Fig. 7) inside the tray (ref. 6, Fig. 7). The Top Wash Programmer pressure switch (ref. 18, Fig. 8) is able to read the water level centimetre by centimetre.
  • Page 59: Optional Functions

    Original instructions 5400289_11.18_EN 8 OPTIONAL FUNCTIONS 8.1 Air-Injector The Top Wash Programmer can directly control a potential Air-Injector installed in the system, in order to increase turbulence and confer greater efficiency to the water action inside the piping during the washing phase.
  • Page 60: System Drying

    5400289_11.18_EN Original instructions 8.3 System drying At the end of each washing cycle, it is possible to provide for drying of the duct going from the milk filter (ref. 7, fig. 11) to the drainage valve (ref. 2, fig. 11). All utilities are disabled in this phase, except for the "AIR" outlet and drainage valve, to which a solenoid valve (ref.
  • Page 61: Water Temperature

    Original instructions 5400289_11.18_EN 9 WATER TEMPERATURE The Top Wash Programmer is equipped with a thermometric probe to detect the washing water temperature. The temperature probe must be connected to the programmer board on the input terminal shown with ref. 15, figure 8, lower contact. 9.1 Low Temperature Setting The functions connected to the temperature detection can be set in the following ways: ...
  • Page 62: Stop Water

    5400289_11.18_EN Original instructions 9.2 Stop Water Through the use of a solenoid valve, the function interrupts the water intake pipe from the washing tank. This function can be used to obtain different results: It allows air intake to be reduced, maintaining a high vacuum level and a lower temperature reduction. It allows a minimum water level to be maintained in the tank.
  • Page 63: Washing Cycles

    Original instructions 5400289_11.18_EN 10 WASHING CYCLES The Top Wash Programmer is able to perform 5 different Washing Cycles: “C” = Cold Simple Rinse = Cold Water Cycles “W” = Warm = Warm Water “H” = Hot = Main Washing with Hot Water (+ DISINFECTANT with 3 P/P) Main Washing “D”...
  • Page 64: Main Washing Cycles

    5400289_11.18_EN Original instructions CYCLE “C” = COLD CYCLE “W” = WARM Prog 1 COLDWat 08°C Prog 1 WARMWat 40°C Level 12cm Valve: 1 2 3 4 Level 12cm Valve: 1 2 3 4 o o - ↓ ↓ Prog 1 COLDWat 08°C Prog 1...
  • Page 65 Original instructions 5400289_11.18_EN DRYING PHASE – Factory setting “00:00” The duct going from the milk filter to the drainage valve is dried at the end of each cycle. In this phase all utilities are disabled and the ''AIR'' contact and drainage valve enabled. The "AIR" contact may be connected to a solenoid valve (ref.
  • Page 66: Menu

    5400289_11.18_EN Original instructions 11 MENU Access the Menu by entering the password, which by default is set at (1-2-3-4-5-6). It can be modified inside the programming menu (11.1). You must enter the password to access the Menu. Press  to switch between menus. Press ENTER to access the chosen menu.
  • Page 67: Menù Programmazione (Programming Menu)

    Original instructions 5400289_11.18_EN 11.1 Menù Programmazione (Programming Menu) Through the programming menu it is possible to set the performing parameters for the various washing programs to optimise operation of the Top Wash Programmer, in order to meet all of the needs of the different washing systems.
  • Page 68: Impostazione Programmi (Program Setting)

    5400289_11.18_EN Original instructions 11.1.1 Impostazione Programmi (Program Setting) The program setting menu allows you to set the sequence of cycles that the individual Programs must run. Each program can perform up to 10 consecutive cycles. Press ENTER to access the parameter setting screens, press ...
  • Page 69: Impostazione Tempi Cicli (Cycle Time Setting)

    Original instructions 5400289_11.18_EN 11.1.2 Impostazione Tempi Cicli (Cycle Time Setting) The cycle time setting menu allows you to set the execution times of the various cycles. Press ENTER to access the parameter setting screens, press  to go to the next block of parameters (Impostazione Livello Acqua - Water Level Setting).
  • Page 70: Impostazione Livello Acqua (Water Level Setting)

    5400289_11.18_EN Original instructions 11.1.3 Impostazione Livello Acqua (Water Level Setting) The water level setting menu allows you to set the tank filling level in the various cycles. Press ENTER to access the parameter setting screens, press  to go to the next block of parameters (Impostazione Acqua Extra - Extra Water Setting).
  • Page 71: Impostazione Peristaltiche (Peristaltic Pump Setting)

    Original instructions 5400289_11.18_EN 11.1.5 Impostazione Peristaltiche (Peristaltic Pump Setting) The peristaltic pump setting menu allows you to set the drive time of 3 peristaltic pumps (set these parameters only in the versions with 2 or 3 peristaltic pumps). Press ENTER to access the parameter setting screens, press ...
  • Page 72: Impostazione Sanivac (Sanivac Setting)

    5400289_11.18_EN Original instructions 11.1.7 Impostazione Sanivac (Sanivac Setting) The Sanivac setting menu allows you to set the device drive times. Press ENTER to access the parameter setting screens, press  to go to the next block of parameters (Impostazione AirInjector - AirInjector Setting).
  • Page 73: Impostazione Acqua Stop (Stop Water Setting)

    5400289_11.18_EN Original instructions 11.1.9 Impostazione Acqua Stop (Stop Water Setting) The Water Stop setting menu allows you to set the opening and closing times of the optional water inlet valve located on the tank intake pipe. This valve can be used to ensure a minimum level of water remains inside the tank, reduce air intake (therefore, cooling of the fluid), increase washing turbulence creating fluid plugs.
  • Page 74: Menù Configurazione (Configuration Menu)

    5400289_11.18_EN Original instructions 11.2 Menù Configurazione (Configuration Menu) Through the configuration menu, it is possible to set the operating parameters of the Top Wash Programmer in order to adapt to the needs of the different users. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 75: Selezione Lingua (Language Selection)

    Original instructions 5400289_11.18_EN 11.2.1 Selezione lingua (Language selection) This menu allows you to select the display language among those available: Italiano (Italian) Inglese (English) Tedesco (German) The first box indicates the language in use. Press  to switch between settings. Once the parameter has been modified, press ENTER to confirm and go back to previous menu.
  • Page 76: Display

    5400289_11.18_EN Original instructions NB: A possible opening of the external contact during milking puts the machine in stand-by "Err. Interr. MUNGITURA" (MILKING Switch Err.); a possible closing of the external contact during a washing program interrupts it and puts the machine in stand-by “Err. Interr. LAVAGGIO”...
  • Page 77: Password

    Original instructions 5400289_11.18_EN 11.2.6 Password This menu allows you to modify the password to access the main menu. Enter the desired password using the numeric keyboard. Press ENTER to confirm the changes and go back to previous menu. Press STOP to go back to previous menu without confirming the changes.
  • Page 78: Gestione Allarmi (Alarms Management)

    5400289_11.18_EN Original instructions 11.2.8 Gestione allarmi (Alarms Management) This menu allows you to activate or deactivate the various alarms, as required. It is also possible to set, for each alarm, the time after which each individual alarm is activated. The power supply voltage error of the board is always active and requires no setting.
  • Page 79: Configura Stop (Configure Stop)

    5400289_11.18_EN Original instructions 11.2.9 Configura stop (Configure stop) By setting the parameter on "Stop ON", when the STOP key is pressed longer (4 seconds), the program in progress immediately stops. This function can be used during any state of execution of the program, during a stand-by phase or after the STOP key is pressed normally to immediately block operation, interrupting the water draining.
  • Page 80: Table Of The Programming Parameters

    5400289_11.18_EN Original instructions 11.3 Table of the programming parameters PROGRAMMI (PROGRAM) Setting Parameter Range Preset Description Prog1 C,W,H,D,A Sequence of cycles in Program 1 Prog2 C,W,H,D,A Sequence of cycles in Program 2 Prog3 C,W,H,D,A WDCAC Sequence of cycles in Program 3 Pre-M C,W,H,D,A Sequence of cycles in Pre-M Program...
  • Page 81 Original instructions 5400289_11.18_EN PRE-DRENAGGIO (PRE-DRAINAGE) Setting Parameter Range Preset Description Pre-Drenaggio CALDA (HOT Pre- 0 sec - 60 min 00 :00 Drive time of the HOT cycle drain valve Drainage) Pre-Drenaggio DET (DET Pre- 0 sec - 60 min 00 :00 Drive time of the DET cycle drain valve Drainage) Pre-Drenaggio ACID (ACID Pre-...
  • Page 82: Table Of The Configuration Parameters

    5400289_11.18_EN Original instructions 11.4 Table of the configuration parameters LINGUA (LANGUAGE) selection Parameter Range Preset Description Lingua ITALIANA (ITALIAN) Italian setting Lingua INGLESE (ENGLISH) English setting Lingua TEDESCA (GERMAN) German setting UNITÀ di MISURA (UNIT OF MEASURE) Setting Parameter Range Preset Description Livello (Level)
  • Page 83 Original instructions 5400289_11.18_EN Gestione Allarmi (Alarms Management) Parameter Range Preset Description Errore Vuoto (Vacuum Error) 0 sec - 60 min 00:00 Off Press 0=Off 1=On to activate or deactivate the alarm Errore Acqua (Water Error) 0 sec - 60 min 00:00 Off Press 0=Off 1=On to activate or deactivate the alarm Errore Risc.
  • Page 84: Maintenance

    5400289_11.18_EN Original instructions 12 MAINTENANCE  For all models except the HD versions Monthly: unscrew the tubes of the Programmer water, extract the upstream filters of the Solenoid valves and clean them. Should the water contain a high amount of limestone or other mineral substances which may slow down the free passage through the filters, perform the above-mentioned operation, once every 15 days.
  • Page 85: Troubleshooting

    Original instructions 5400289_11.18_EN 13 TROUBLESHOOTING 13.1 Black-out  In case of black-out during a Washing process, when the power is restored, the Programmer automatically restarts performing the Program from the point in which it was forcefully interrupted. NOTES If the duration of the black-out were to bring the water temperature below the prescribed threshold, the water can be drained from the plant by pressing STOP and the cycle in progress repeated.
  • Page 86: Random Blocks Of The Programmer Or General Malfunction

    5400289_11.18_EN Original instructions 13.2 Random blocks of the programmer or general malfunction.  Should random malfunctions or continuous blocks be detected during operation, check the earthing connection. It is very important for the programmer to be earth connected with an appropriate cable. It is also necessary for the earthing to be effectively zero potential and that there are no current returns from it.
  • Page 87: Appendix - Quick Programming

    Original instructions 5400289_11.18_EN 14 APPENDIX - Quick programming STEP MENU SETTINGS DISPLAY From the main screen, press and hold the key Time Setting until the time starts flashing. Now it can be modified by entering the correct one. If you wish to set an automatic washing before one or more milking phases (up to a maximum of three), from the main screen press and hold the key...
  • Page 88 5400289_11.18_EN Original instructions With keys it is possible to switch between the various cycles. For the COLD and WARM cycles, select the RINSE times. For HOT, ACID and DET, Tempi dei Cicli select the recirculation times. For the latter, also set (Cycle Times) the opening time of the Drain Valve for drainage.
  • Page 89 Original instructions 5400289_11.18_EN Set the delay time (DLY) before the cyclic Sanivac ignition (ON) and switch off (OFF) begin. If you wish Sanivac to set the contact to always remain on during the cycle, set DLY = 00:00, ON = 00:01 OFF at 00:00. Set the delay time (DLY) before the cyclic air injector ignition (ON) and switch off (OFF) begin.
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