B-ON Pelkan EV Operator's Manual
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B-ON Pelkan EV Operator's Manual

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Pelkan EV
Operator's Manual

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  • Page 1 Pelkan EV Operator's Manual...
  • Page 2 INTRODUCTION Driving controls Please take the time to study the owner literature supplied Details the settings you need to make in the cabin to ensure with the vehicle before you drive. This provides the you are fully prepared and have safe and easy access to all necessary information for you to get the optimum benefit controls before driving.
  • Page 3 systems on your vehicle. This section also contains specific data relating to the specifications or performance of your vehicle. 1.03...
  • Page 4 INFORMATION ABOUT THIS DOCUMENT In the interest of development, the right is reserved to change specifications, design, or equipment, at any time, without notice and without incurring any obligations. This publication must not be reproduced, translated or reprinted, in whole or in part, without our approval. 1.04...
  • Page 5 SYMBOLS Hint You will find the following symbols in this Owner’s Notes draw your attention to activities that contain possible Handbook. These symbols are intended to give you an risks to your vehicle, provide advice that you may find instant visual message on what type of information is being useful, or give additional information regarding a particular displayed.
  • Page 6 OPERATING SAFETY Warning Vehicle use Do not touch any of the high voltage components. Most high voltage components can be recognised with a hazard Observe the following when using the vehicle: warning sign or orange colour such as electrical cables. The safety notes throughout this information.

  • Page 7: Table Of Contents

    CONTENTS BEFORE YOU DRIVE 1.08 DRIVING CONTROLS 2.42 INSTRUMENTS 3.56 COMFORT AND CONVENIENCE 4.60 MAINTAINING YOUR VEHICLE 5.72 VEHICLE DATA 6.116 1.07...

  • Page 8: Before You Drive

    BEFORE YOU DRIVE 1.08 1.08...
  • Page 9 Charging the HV battery 1.35 Opening and Closing 1.10 General 1.10 Driving an electric vehicle 1.39 Operating the remote key 1.10 Maximising range 1.40 Driver's door and passenger door 1.12 Side door 1.14 Rear doors 1.16 Bonnet 1.18 Seats 1.19 Safety 1.19 Front seats...

  • Page 10: Opening And Closing

    Opening and Closing Unlock the doors. See Section "Operating the remote – key", page 1.10, Section "Driver's door and passenger door", page 1.12, Section "Side door", General page 1.14 and Section "Rear doors", page 1.16. Start the vehicle. See Section "Starting and stopping the –...
  • Page 11 Replacing the remote key battery Warning Do not swallow or put the battery in your mouth. If the remote key battery is swallowed it can cause serious internal burns in just 2 hours and can be fatal. If you think the battery may have been swallowed or placed inside any part of the body, seek medical attention immediately.
  • Page 12 Open the mechanical key to access the battery cover release clip. Using a suitable tool, release the clip on the edge of the battery cover (1), remove the battery cover in the direction shown. Remove the battery in the direction shown. Batteries contain harmful substances and must be disposed of correctly in accordance with local regulations.
  • Page 13 Close the door, ensuring that it latches securely. Caution Insert the mechanical key into the keyhole on the driver's door. Keep objects and any part of the body clear of the door Rotate the key to lock the door. edge when closing a door. Serious injury and vehicle damage may occur.

  • Page 14: Side Door

    Central door lock switch: Push the lock or unlock button Opening and closing from inside the vehicle to lock and unlock the doors. Hint The central door lock switch is only installed to the driver's door. Interior door handle: Pull to open the door. Side door Warning Make sure the doors are securely closed before driving the...
  • Page 15 The side door is opened in two stages. To open the upper To open the lower door: door: Pull the inner door handle up. Unlock the vehicle with the remote key. See Section The lower door can then be opened in the direction "Operating the remote key", page 1.10.

  • Page 16: Rear Doors

    Rear doors Warning Make sure the doors are securely closed before driving the vehicle. Caution Keep objects and any part of the body clear of the door edge when closing a door. Serious injury and vehicle damage may occur. To open the rear doors: 1.16...
  • Page 17 Insert the mechanical key into the keyhole. Close the left door, ensuring that it latches securely. Rotate the key to unlock the rear door. Close the right door, ensuring that it latches securely. Pull the handle (1) backwards and open the door. Insert the mechanical key into the keyhole.
  • Page 18 Bonnet Opening the bonnet Warning Make sure the bonnet is closed and fully secure before driving the vehicle. An unsecured bonnet may lift during driving, resulting in accident and serious injury. Caution Keep objects and any part of the body clear of the bonnet when closing.
  • Page 19 Pull the bonnet release lever located on the lower left of which could result in loss of control of the vehicle, accident the dashboard. and serious injury. To release the bonnet, push the release latch downwards under the front edge of the bonnet. Warning Lift the bonnet and secure it in position with the support rod.

  • Page 20: Front Seats

    components gives greater protection. Therefore, always Sit in an upright position, with the base of the spine as observe the following points: far back as possible. To achieve optimum benefit of the seat belt in the event of an accident, do not recline the seat more then 25 degrees.

  • Page 21: Steering Wheel And Steering Column

    Seat forward and rearward adjustment Seat tilt adjustment Lift the lever to release the seat back mechanism. Lift the lever to release the seat mechanism. Tilt the seat back to the desired position. Slide the seat to the desired position. Release the lever to lock the seat back position.

  • Page 22: Occupant Safety

    If the warning light illuminates during occupant is sitting upright. driving it is possible to control the vehicle but steering will become difficult, contact an authorised B-ON service centre as soon as possible. Warning Occupant safety Pregnant women should wear a seat belt to ensure maximum safety of mother and unborn child.
  • Page 23 Warning Do not attempt to repair or modify the seat belt mechanism. Work on the seat belts should only be carried out by your Retailer. Check the seat belts regularly to ensure that they are not damaged, or routed over sharp edges and are not trapped. The belt could tear in an accident, causing injury to occupants.

  • Page 24: Supplementary Restraint System (Srs)

    Releasing the seat belt To release the seat belt, press the red button. Hint When releasing the seat belt, hold the belt before pressing the release button. Doing so prevents the seat belt from retracting too quickly. Seat belt warning light Warning The seat belt warning light on the instrument cluster reminds vehicle occupants to fasten their...

  • Page 25: Airbag Deployment

    After airbag deployment, It is advised to leave the vehicle as Warning soon as possible or open a window. Do not drive the vehicle with a defective airbag. The airbag Warning may not deploy correctly in the event of an accident. Do not attempt to repair or modify the SRS system.

  • Page 26: Exterior Mirrors

    Exterior mirrors can enlarge the field of vision, but reduce the size of the image. This means that objects are closer Contact an authorised B-ON service centre if any of the than they appear. To avoid misjudging the distance to...
  • Page 27 To adjust the exterior mirrors, gently press the lens until the Folding the exterior mirrors desired position is achieved. Hint Objects can appear closer in the exterior mirrors. To fold the exterior mirrors, hold the edge of the mirror and move in the direction shown.

  • Page 28: Exterior Lighting

    Lighting Exterior lighting Rear position light. Stop light. Direction indicator light. Fog light on left lamp, reversing light on right lamp. Reflector. Centre high mounted stop lamp. High beam light. Licence plate light. Front position light. Low beam light. Direction indicator light. 1.28...

  • Page 29: Light Switch

    Light switch Hint The headlamps will only operate with the ignition switch in the ON position. See Section "Starting and stopping the vehicle", page 2.45. The light switch is located on the left side of the steering column. Starting from the OFF position rotate the switch to select the following: Sidelights.
  • Page 30 To turn off the lights, return the switch to the OFF position. Main beam headlights Hint In certain atmospheric conditions, condensation can appear on the headlamp lens. The condensation will disappear after continued operation of the headlights. Sidelights Rotate the light switch to the sidelight position (1) to operate the position lights, tail lights, license plate lights and instrument lights.

  • Page 31: Fog Lights

    Fog lights Direction indicators Rear fog light Push the indicator stalk down to operate the left direction indicator. To turn the rear fog light on, rotate the rear fog light switch Push the indicator stalk up to operate the right direction to the position shown.

  • Page 32: Hazard Warning Lights

    Hazard warning lights Press the hazard warning light button. All the direction indicators will flash. The warning notification light illuminates on the The hazard warning lights should be used to warn other hazard warning light button. road users when the vehicle is stopped or parked in an emergency.

  • Page 33: Headlight Levelling

    Headlight levelling Washer and wipers Windscreen wipers Operating the wipers Caution Do not operate the wipers with a dry windscreen. This could cause permanent damage to the wiper blade or windscreen. Caution The head light levelling control is located on the dashboard Snow, ice, and frost around the windscreen and wipers can adjacent to the fog light switch.

  • Page 34: Intermittent Wipe

    Intermittent wipe Starting from the OFF position, move the wiper stalk up or down to select the following: With the wiper stalk in the INT position: INT: The wipers will operate intermittently. LO: The wipers operate continuously at low speed. Rotate the switch upwards to increase the wiper HI: The wipers operate continuously at high speed.

  • Page 35: Electric Vehicle

    To operate the washer, pull the wiper stalk towards you until Windscreen wash/wipe the required amount of washer fluid is sprayed on the windscreen. The wiper will then automatically work several Warning times. At freezing temperatures applying water to the windscreen can affect your vision of the road.
  • Page 36 electromagnetic waves that are generated from the charger Warning can seriously impact medical electric device operation. Avoid connecting the charger during rain or excessively wet Caution conditions. If excessive water is evident around the charging port, use a suitable cloth to dry the area before connecting the charging cables.
  • Page 37 The charging port has 2 types of socket. Caution Always keep the charging connector and charging plug clean and dry. Store your charging cable somewhere where there is no water or moisture present. Caution Only use the correct charger for charging the electric vehicle.
  • Page 38 AC charging socket (slow charging). Park the vehicle adjacent to a charging point. Make sure the parking brake is applied. Hint Rotate the ignition switch to the LOCK position and remove the key. To use the AC charging socket the waterproof blanking Open the charging port.
  • Page 39 The charging times can become extended if the ambient temperature is below 0°C. If the charging cable cannot be removed following operation of the emergency release, contact an authorised B-ON Charging cable emergency release service centre. Do not force, remove or attempt to repair any components.
  • Page 40 The electric vehicle is propelled using an electric motor. – Hint The electric motors require energy supplied via the – vehicle's high voltage battery. Ambient temperature of below 0° can affect the battery The high voltage battery requires recharging using an –...
  • Page 41 1.41...

  • Page 42: Driving Controls

    DRIVING CONTROLS 2.42 2.42...
  • Page 43 Overview 2.44 Dashboard 2.44 Starting and driving 2.45 Starting and stopping the vehicle 2.45 Warning and indicator lights 2.47 Parking brake 2.50 Gear selector 2.51 Driving safety systems 2.52 Parking features 2.53 Running in 2.55 Running in 2.55 2.43...
  • Page 44 Overview Light switch, direction indicators and fog light switch. See Section "Light switch", page 1.29, Section "Direction indicators", page 1.31 and Section "Fog Dashboard lights", page 1.31. Horn. Press the centre of the steering wheel to operate the horn. Instrument cluster. See Section "Instrument cluster", page 3.58.

  • Page 45: Starting And Driving

    Steering wheel controls. Adjust infotainment settings such as volume, accept or cancel phone call, and select radio channels. To see the infotainment manual visit www.b-on.com. Release lever for charging port and bonnet opening. Headlight levelling control. See Section "Headlight levelling", page 1.33.

  • Page 46: Starting The Electric Motor

    ACC: The steering wheel is unlocked. Select to enable start procedure again. If the system fails to start 3 times or a low voltage auxiliary equipment e.g. power windows and malfunction light illuminates, contact an authorised B-ON radio. service centre.

  • Page 47: Warning And Indicator Lights

    Stop the vehicle as soon as safety permits. Check and top up the brake fluid, if necessary. If the lamp remains To switch of the electric motor: illuminated, contact an authorised B-ON service centre Make sure the vehicle is stationary. before continuing.
  • Page 48 B-ON service centre. Contact an authorised B-ON service centre as soon as possible. high voltage battery...
  • Page 49 RVM light. Illuminates to warn there is a fault with the telematics control unit. If the light illuminates the vehicle can still be driven. Contact an authorised B-ON service centre as soon as possible. Illuminates to warn the rear fog light is on.

  • Page 50: Parking Brake

    Parking brake Warning Make sure the parking brake is applied before leaving the vehicle. Failure to do so can cause the vehicle to move unexpectedly which can result in death or serious injury. Warning Do not drive the vehicle with the parking brake applied. To release the parking brake, apply the brake pedal and Driving with the parking brake applied will cause the brake press the parking brake release button (1).

  • Page 51: Gear Selector

    Hint When parking downhill it is recommended to turn the front wheels towards the kerb before applying the parking brake. When parking uphill it is recommended to turn the front wheels away from the kerb before applying the parking brake. Gear selector Caution With the vehicle stationary, firmly apply the brake pedal and...

  • Page 52: Driving Safety Systems

    Reverse (R): Release the brake pedal to drive the vehicle Driving safety systems backward. Neutral (N): Select to stop propulsion energy being supplied to the vehicle’s drive system. The gear selector Anti-lock Braking System (ABS) must be in neutral (N) to switch the vehicle on or off. Drive (D): Release the brake pedal to drive the vehicle Warning forward.

  • Page 53: Parking Sensors

    ABS will not operate. Avoid heavy brake pedal application and contact an authorised B-ON service centre as soon as possible. The rear parking sensors can detect obstacles within the monitoring range when reversing. When an object is detected near the vehicle a warning tone sounds, which 2.53...

  • Page 54: Reversing Camera

    increases in speed as the vehicle approaches the object. Warning When the tone becomes continuous the proximity of the object is as close to the vehicle as safely possible. Do not attach stickers or objects to the rear of the vehicle that may interfere with the camera.
  • Page 55 Running in Running in During the running in period observe and follow the instructions below to help maximise the performance and reliability of the vehicle: For the first 600 miles (1000 km): Make sure the vehicle is fully charged before first use. –...

  • Page 56: Instruments

    INSTRUMENTS 3.56 3.56...
  • Page 57 Overview 3.58 Instrument cluster 3.58 3.57...

  • Page 58: Instrument Cluster

    Overview High voltage battery voltage indicator. Adjust button. Press to toggle between current, voltage and power consumption. Press and hold to reset trip Instrument cluster computer. Power meter. Gear selector indicator. Digital speedometer. Electric motor rpm. Vehicle status indicator. Odometer. State Of Charge (SOC) battery indicator.
  • Page 59 3.59...

  • Page 60: Comfort And Convenience

    COMFORT AND CONVENIENCE 4.60 4.60...
  • Page 61 Windows 4.62 Opening and closing the windows 4.62 Climate control 4.63 Climate control overview 4.63 Air vents 4.65 Interior features 4.66 Interior lighting 4.66 Storage compartments 4.68 Sun visor 4.70 4.61...

  • Page 62: Opening And Closing The Windows

    Windows Opening and closing the windows Warning When leaving the car, always switch off the car and take the key with you, especially if there are children in the car. They might be able to operate switches, such as the power windows, which could result in death or serious injury.

  • Page 63: Climate Control

    Hint Only have the system serviced or repaired by an authorised B-ON service centre. The windows can be operated for up to 60 seconds after the key has been removed from the ignition switch.
  • Page 64 Hint Water expelled by the climate control system may collect underneath the vehicle. The expelled water is part of normal operation not a cause for concern. Hint The climate control system cools more effectively with the doors and windows closed. However, if the vehicle has been standing in a hot environment, ventilate by opening the windows briefly to expel hot air.

  • Page 65: Air Vents

    Fan speed: Press to decrease the fan speed. Temperature: Press to decrease the air temperature. Fan speed: Press to increase the fan speed. Temperature: Press to increase the air temperature. Hint Hint The fan speed can be adjusted from 0 (off) to 7 The temperature can be adjusted between 1 (minimum (maximum).

  • Page 66: Interior Features

    Interior features Interior lighting Caution When leaving the vehicle make sure the interior lights are turned off. Failure to do so can cause the auxiliary battery to discharge. The cab interior light is located in the front of the cab roof. The air vents are located in the centre, left and right side of the dashboard.
  • Page 67 Doors: Move the switch to this position to switch the front interior light on when a door is opened, and off when the door is closed. Hint When the door is closed the interior light has a delay feature, and will turn off after 8 seconds. The interior light delay feature also operates when the vehicle is locked or unlocked with the remote key.

  • Page 68: Storage Compartments

    Storage compartments Warning Make sure that any items stored in the vehicle are secure and cannot move. If the vehicle is involved in an accident, or is subject to sudden braking or a change of direction, loose items can cause serious injury. Warning Do not place or remove items in the storage areas while driving.
  • Page 69 Cup holder. Storage area behind front seats, including fire extinguisher location. Storage locations: Door pocket and cup holder. Sun visor document holder. Dashboard storage. Centre console storage. 4.69...

  • Page 70: Sun Visor

    Sun visor The sun visors can be released from the inner mounting and rotated towards the side window. Fold the sun visors down to protect your eyes from bright sunlight as you are driving. 4.70...
  • Page 71 4.71...

  • Page 72: Maintaining Your Vehicle

    MAINTAINING YOUR VEHICLE 5.72 5.72...
  • Page 73 Fluid topping up 5.74 Assistance 5.113 Fluid filler locations 5.74 Vehicle recovery 5.113 Washer fluid 5.75 Towing eye 5.114 Coolant 5.76 Brake fluid 5.78 Emergency equipment 5.80 Tool kit 5.80 Battery care and maintenance 5.81 Auxiliary battery 5.81 Storing the vehicle 5.84 Fuses 5.85...

  • Page 74: Fluid Topping Up

    Fluid topping up Fluid filler locations The fluid levels should be checked at regular intervals. See Section "Vehicle checks", page 5.112. Open the bonnet to access the fluid filler locations. See Section "Bonnet", page 1.18. Washer fluid reservoir. See Section "Washer fluid", page  5.75.

  • Page 75: Washer Fluid

    Washer fluid The washer fluid reservoir supplies the front windscreen washer system. Check the reservoir level regularly and top up the fluid if required. To check the washer fluid level: 5.75...
  • Page 76 Warning If persistent coolant loss is noticed, do not drive the vehicle Washer fluid is toxic. Keep containers sealed and away from and contact an authorised B-ON service centre before children. If fluid is accidentally consumed, seek medical help continuing.
  • Page 77 Open the bonnet. See Section "Bonnet", page 1.18. Locate the coolant reservoir. See Section "Fluid filler locations", page 5.74. Check the coolant level is between the MIN and MAX marks on the coolant reservoir. Close the bonnet. Topping up the coolant Warning Do not remove the cooling system reservoir cap with the system hot.

  • Page 78: Brake Fluid

    Clean the reservoir cap before opening to prevent dirt entering the reservoir. Open the reservoir cap. Coolant should not be discharged into the environment. Top up the coolant level to the MAX mark on the coolant Antifreeze can contaminate soil or waterways. Antifreeze reservoir.
  • Page 79 Make sure the vehicle is parked on level ground. Open the bonnet. See Section "Bonnet", page 1.18. Locate the brake fluid reservoir. See Section "Fluid filler locations", page 5.74. Check the brake fluid reservoir level is between the reservoir MIN and MAX marks. Topping up the brake fluid Warning Brake fluid is toxic.

  • Page 80: Emergency Equipment

    Emergency equipment Caution Only use brake fluid from an sealed airtight container. Tool kit Contaminated fluid will affect brake system performance and must not be used. Warning Caution After use, always secure the tools in the correct storage positions. Such objects, if not properly stored, can cause If the vehicle is used regularly under heavy braking serious injury or death in a crash or rollover.

  • Page 81: Battery Care And Maintenance

    Wheel brace. Hazard triangle. Jack. Jack handle. Battery care and maintenance Auxiliary battery Warning Do not smoke or expose the battery to other sources of ignition. Warning Wear safety goggles and gloves when handling The vehicle is supplied with a tool kit located behind the batteries.
  • Page 82 Warning Warning Keep batteries away from Do not allow the battery children. electrolyte to come in contact with your skin, eyes or clothing. After touching the auxiliary battery or the auxiliary battery cover, wash your hands thoroughly immediately. If the auxiliary battery electrolyte gets into your eyes, or comes in contact with your skin or...
  • Page 83 Warning Before handling the batteries read the operating instructions carefully to ensure correct and safe operation. Warning Risk of explosion. The auxiliary battery produces explosive hydrogen. Keep away from sources of ignition. Removing the auxiliary battery Warning To remove the auxiliary battery: Remove all metal jewellery before working on, or near, the battery.

  • Page 84: Storing The Vehicle

    Rotate the ignition switch to the LOCK position and Make sure the ignition switch is in the LOCK position remove the key. See Section "Starting and stopping the and the key removed. vehicle", page 2.45. Position the auxiliary battery in the vehicle. Open the bonnet.

  • Page 85: Fuse Replacement

    Fuses Caution Fuse replacement If the replacement fuse blows after installation, the system should be checked by an authorised B-ON service centre. Warning Fuses not detailed in this Owner's Handbook should only be replaced by qualified persons. Caution Always switch off the electrical system and the affected electrical circuit before replacing a fuse.
  • Page 86 If in any doubt, contact an and needs replacing. authorised B-ON service centre. Refit or replace the fuse, as appropriate. Make sure the fuse is pushed fully into its correct position.
  • Page 87 Rear light removal Hint When removing components take note of their position and orientation to aid with refitting. To remove a rear light: 5.87...
  • Page 88 Open the rear doors. See Section "Rear doors", page 1. Direction indicator removal Remove the 3 fasteners (1) from the exterior of the rear light. Remove the 3 fasteners (2) from the interior of the vehicle. Disconnect the electrical connector (3). Remove the light from the vehicle.
  • Page 89 To avoid damage to the vehicle, take care when attempting to remove components. If in any doubt, contact an Warning authorised B-ON service centre. Make sure the vehicle is switched off and the parking brake Caution is applied before replacing any of the exterior lights.

  • Page 90: Headlight Replacement

    Headlight replacement The procedure is the same for headlamp main beam and dipped beam bulb. To install a headlamp bulb: Open the bonnet. See Section "Bonnet", page 1.18. Remove the bulb cover from the back of the headlamp (1). Disconnect the electrical connector (2). 5.90...
  • Page 91 Disengage the bulb retaining clip (3). Remove the bulb from the headlamp. To install a bulb reverse the removal process. Refer to the vehicle data chapter for the correct bulb specifications. See Section "Bulb specifications", page 6.124. Rear light replacement Hint Before replacing a bulb the rear light must be removed.
  • Page 92 To install a bulb reverse the removal process. Refer to the To install a front indicator light bulb: vehicle data chapter for the correct bulb specifications. See Rotate the bulb holder counterclockwise to remove the Section "Bulb specifications", page 6.124. bulb holder from the rear of the headlamp assembly. Rotate the bulb counterclockwise to remove the bulb Front indicator replacement from the bulb.
  • Page 93 To install a bulb reverse the removal process. Refer to the vehicle data chapter for the correct bulb specifications. See Section "Bulb specifications", page 6.124. Interior lights replacement Warning Make sure the vehicle is switched off and the parking brake is applied before replacing any of the interior lights. Warning Make sure the bulbs have cooled before attempting to touch them.

  • Page 94: Front Interior Light

    Front interior light Caution To avoid damage to the vehicle, take care when attempting to remove components. If in any doubt, contact an authorised B-ON service centre. Hint When removing components take note of their position and orientation to aid with refitting.

  • Page 95: Washers And Wipers

    Release the clips at the right side of the light cover. Pull the cover in the direction shown to release the left location tabs. With the cover removed, pull the bulb to remove it from the bulb holder. To install a bulb reverse the removal process. Refer to the vehicle data chapter for the correct bulb specifications.
  • Page 96 Make sure the ignition switch is in the LOCK position. Wheels and tyres Carefully lift the wiper arm from the windscreen. Wheels and tyres Hint Do not drop the windscreen wiper during the procedure Warning as the tension on the wiper blade could damage the windscreen.
  • Page 97 Tyre pressures Hint Check the tyre pressures regularly, including the spare If different size tyres or wheels are installed to the vehicle, wheel. Check the tyre pressures when the tyre is cool. Tyres the speedometer could indicate a different speed to the that are under or over inflated can cause excessive tyre actual speed of the vehicle.
  • Page 98 If winter tyres are installed follow the manufacturers instructions. instructions or contact an authorised B-ON service centre. Tyre wear and damage Always replace winter tires with summer tires when the road The tyres must be checked regularly for the following: conditions permit.
  • Page 99 Objects caught in the tread pattern. Do not install wheel or tyres that have been deformed. Even – The tread wear indicators limit has not been reached. if the wheel is repaired, the structure of the wheel or tyre – may be damaged and should never be used.

  • Page 100: Wheel Changing

    The letter indicates the speed rating for the tyre. Warning The maximum inflation pressure for the tyre. Place a warning triangle at a suitable distance behind the Hint vehicle, facing toward oncoming traffic. The maximum inflation pressure should not be used for normal driving.
  • Page 101 Do not attempt to raise the vehicle, unless the jack head is Warning fully engaged in the jacking point. Only jack the vehicle using the approved jacking points. Do not start the vehicle while the vehicle is supported only by a jack. Warning Warning The jack is designed for wheel changing only.
  • Page 102 Undo the retaining bolt that fastens the spare wheel Removing the spare wheel carrier. Lower the spare wheel down, and remove the spare wheel from the carrier. To store a wheel on the vehicle, reverse the removal process. Hint After storing a wheel, check to make sure the retaining bolt is fully tightened and the wheel is firmly secured.
  • Page 103 Position the jack under the relevant lifting point. See Section "Vehicle lifting points", page 5.106. Operate the jack handle to raise the jack, until it locates into the lifting point. Make sure that the base of the jack is in full contact with the ground surface. Using the jack, slowly and steadily raise the vehicle until the wheel is clear of the ground.

  • Page 104: Deflated Tyre

    Warning Warning After the vehicle has travelled 500 miles (800 km), Do not exceed 80 km/h (50 mph) when a tyre has been re-tighten the wheel nuts. repaired using sealant. Doing so could lead to serious injury or death. Stow the replaced wheel securely on the vehicle. Warning Deflated tyre Drive cautiously, avoiding rapid acceleration, emergency...
  • Page 105 Stop the vehicle as safely away from traffic and on a firm Repairing a puncture and level surface. Use the hazard lights if necessary. See In the event of a puncture, follow the steps below: Section "Hazard warning lights", page 1.32. Apply the parking brake and make sure the ignition switch is in the LOCK position.

  • Page 106: Raising The Vehicle

    Turn the compressor switch to the on position. Caution Do not run the compressor for more than 10 minutes or damage could occur to the compressor from overheating. Once the pressure on the compressor indicates 2.0-2.5 bar turn the compressor switch to the off position. Disconnect the tyre inflation equipment from the wheel and stow in the vehicle.

  • Page 107: Vehicle Care

    Caution Warning Lifting the vehicle at any other points will damage the Following cleaning of the vehicle's exterior, it is vehicle. recommended that the vehicle is taken for a short drive, in order to dry out the brakes. Vehicle care Caution Washing the vehicle Substances which are corrosive, such as bird droppings...
  • Page 108 Rinse the vehicle's surface thoroughly with a hose pipe Gently wash the vehicle using a mild soap, good quality or wet sponge, to loosen any dirt and wet the paintwork vehicle shampoo or a mixed solution of universal ready for washing. detergent and clean warm or cold water.
  • Page 109 Cleaning the headlights Hint To avoid damage to the headlights when cleaning, do the Ensure the brakes are fully dried after the wheels have been following: cleaned. Avoid the use of sharp or abrasives materials when – cleaning. Hint Avoid the use of chemical solvents. –...
  • Page 110 Warning Inspect the anti-corrosion treatment applied to the vehicle Do not clean the radiator when the radiator is hot. chassis. If it appears damaged, contact an authorised B-ON service centre for repair. Caution Polishing Do not brush the radiator or the damage could occur to the Caution cooling fins of the radiator.

  • Page 111: Cleaning The Interior

    Cleaning the interior Before cleaning upholstery, always test the cleaning solution on a concealed area. Clean with a soft cloth and mild soapy water. Caution Leather Do not allow water or other liquids to contact the vehicle's Caution electronic components, contact with fluids may damage components.

  • Page 112: Vehicle Checks

    Instruments and screens Daily checks Clean the instrument cluster and infotainment system using Lights: Check the operation of all exterior lights. Replace – a soft, damp cloth. Do not use abrasive cleaning products, bulbs if necessary. See Section "Exterior lights glass cleaners or polish.

  • Page 113: Vehicle Recovery

    Regular maintenance of the high voltage battery is neccessary. The high voltage battery status must be checked every 3 months or 3100 miles (5000 km). Contact an authorised B-ON service centre for inspection and equalised battery charging. Assistance Vehicle recovery...

  • Page 114: Towing Eye

    Make sure the gear selector is in the neutral (N) position. – Make sure the parking brake is released. – Towing eye The vehicle is equipped with two towing eyes: Front towing eye Warning Use extreme caution when moving or recovering the vehicle. Death or serious injury may occur.
  • Page 115 Remove the front towing eye cover, release the lower Rear towing eye edge clips first then remove the cover in the direction shown. Install the towing eye in to the threads and tighten. The rear towing eye is located underneath the right side of the rear bumper.

  • Page 116: Vehicle Data

    VEHICLE DATA 6.116 6.116...
  • Page 117 Genuine parts and accessories 6.118 Overview 6.118 Vehicle indentification 6.118 Vehicle identification 6.118 Data 6.120 Vehicle weights 6.120 Motor specifications 6.120 Wheels and tyres 6.121 Range, battery and performance 6.122 Vehicle dimensions 6.123 Bulb specifications 6.124 Service products, fluids and capacities 6.125 Fluid specifications 6.125...

  • Page 118: Vehicle Identification

    In order to ensure good vehicle performance, please use authentic B-ON parts. B-ON will not bear any responsibility for any direct or indirect loss caused by the use of non-authentic parts.
  • Page 119 The VIN is visible through the bottom left side of the windscreen. The VIN chassis number can be found under a removable cover on the front right carpet. The VIN plate label is located in the driver’s door opening. 6.119...

  • Page 120: Motor Specifications

    Data Motor specifications Vehicle weights Vehicle SQR5031/503 SQR5034XXY SQR5035XXY 2XXYBEVH12 BEVH12 BEVH12 Caution Rated power (kW) Do not exceeed the maximum vehicle weights. Damage to the vehicle can occur and vehicle handling characteristics Peak 60/60 75/60 75/60 can change when the vehicle is overloaded. power/during time (kW/S) Vehicle model...
  • Page 121 Wheels and tyres Tyre pressures The tyre pressures stated apply to the tyre when cool. Tyre size Tyre inflation Tyre inflation pressure (Front) pressure (Rear) 195/15RLT 8PR Unladen Unladen 4.5 bar / 65 psi 4.5 bar / 65 psi 195/75R16LT 12PR Unladen Unladen 6.5 bar / 94 psi 6.5 bar / 94 psi...

  • Page 122: Battery Specifications

    Wheels Range (WLTP simulated) (miles) Vehicle model Tyre size Rim size Minimum rapid ≤ 35 ≤ 35 charging time at SQR5032XXYBEVH 195/15RLT 8PR 15 X 5 1/2 J normal temperature 30% - 80% (min) SQR5035XXYBEVH 195/75R16LT12PR 16 X 5 1/2 J Minimum slow ≤...

  • Page 123: Vehicle Dimensions

    Vehicle dimensions Vehicle model Height 2047 2047 Width 1850 1850 Track width 1624 1624 Length 5457 5457 Wheel Base 3380 3380 Front overhang Rear 1296 1296 overhang Cargo capacity (M³) Vehicle clearances Caution Risk of component damage. When driving through water, do not exceed a wading clearance of 350 mm.

  • Page 124: Bulb Specifications

    limit could cause damage to the vehicle electrical system Bulb specifications and insulation. Exterior lights Minimum ground clearance (mm) Ground clearance among axles (mm) Description Specification Ground clearance under front axle Headlight dip beam 12V 55W (mm) Headlight main beam 12V 55W Ground clearance under rear axle Front direction indicator...

  • Page 125: Interior Lights

    Fluid capacities Interior lights Description Specification Description Capacity Interior light 12V 5W Coolant 5.4 ± 1 L Service products, fluids and capacities Washer fluid 1.3 L Fluid specifications Brake fluid reservoir 740 ± 50 ml Air conditioning refrigerant Description Specification Axle No.
  • Page 126 6.126...
  • Page 127 specifications............. page 6.122 Battery safety ..............page 5.81 Battery warning symbols ..........page 5.81 Belts................page 1.22 12V battery..............page 5.81 seat ................page 1.22 installing ................page Bonnet ................page 1.18 removal ................page opening and closing ............ page 1.18 safety ................
  • Page 128 reversing..............page 2.54 Connecting a charging cable ......... page 1.38 Capacities ..............page 6.125 Controls............page 1.29, 2.44, 4.63 fluids................page 6.125 climate................. page 4.63 Changing a wheel..........page 5.100, 5.102 dashboard..............page 2.44 safety ................ page 5.100 lighting................. page 1.29 Charging ...............
  • Page 129 Driving an electric vehicle..........page 1.39 Fuses ................page 5.85 replacing..............page 5.85 Electric drive system maintenance ....... page 5.113 Electric windows............page 4.62 Gauges ................. page 3.58 Electronic Power Steering (EPS) ........page 1.21 Gear selector..............page 2.51 Emergency equipment........... page 5.80 Engaging the rear door stays .........
  • Page 130 Ignition switch..............page 2.45 Labels ................. page 6.121 Indicators ..............page 1.31 tyre pressures............page 6.121 Installing the auxiliary battery ......... page 5.84 Light switches ............... page 1.29 Instrument cluster..........page 2.47, 3.58 Lighting ..........page 1.28-33, 4.66, 5.89 warning lights .............. page 2.47 controls ...............
  • Page 131 Maximising range ............page 1.40 Parking brake ..............page 2.50 Mirror................page 1.26 Parking features............. page 2.53 exterior ................ page 1.26 Parking sensors............. page 2.53 Mirrors................page 1.26 Parts and accessories ..........page 6.118 safety ................page 1.26 Passenger door ............. page 1.12 Motor specifications ............
  • Page 132 Replacing the tyres ............page 5.97 Specifications ......... page 6.120-122, 6.124, 6.125 Replacing the wiper blades..........page 5.95 battery............... page 6.122 Reverse alarm ............... page 2.52 bulbs ................. page 6.124 Reversing camera............page 2.54 fluids................page 6.125 Running in ..............page 2.55 motor ................
  • Page 133 tyre identification............page 5.99 Vehicle Identification Number (VIN) plate ...... page 6.118 tyre markings..............page 5.99 location ..............page 6.118 Tyre pressure label............page 6.121 Vehicle lifting points ............. page 5.106 Tyre pressures ............ page 5.97, 6.121 Vehicle recovery............page 5.113 Tyre replacement ............
  • Page 134 wheels................page 5.99 changing ................page cleaning................page specifications............... page Wheels and tyres ..........page 5.96, 6.121 specifications............. page 6.121 tyres ................page 5.96 Windows ............... page 4.62 opening and closing ............ page 4.62 Windscreen wipers ............page 1.33 operation ..............page 1.33 Wing mirror..............
  • Page 135 B-ON address phone info@b-on.com www.b-on.com...

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