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Milnor COLFM111 Installation And Service
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Milnor COLFM111 Installation And Service

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Published Manual Number/ECN: MPICOLFM112A/2024366A
• Publishing System: TPAS2
• Access date: 09/06/2024
• Document ECNs: Latest
Installation and Service
COLFM111 & 112
COLFN111 & 112
COLFP111 & 112
COLFQ111 & 112
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

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Summary of Contents for Milnor COLFM111

  • Page 1 Published Manual Number/ECN: MPICOLFM112A/2024366A • Publishing System: TPAS2 • Access date: 09/06/2024 • Document ECNs: Latest Installation and Service COLFM111 & 112 COLFN111 & 112 COLFP111 & 112 COLFQ111 & 112 PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

  • Page 3: Table Of Contents

    Bed Stop Targets and Switches BMP180023/2018266A Single Bed or Upper Bed 44 x 62 BMP180025/2018266A Lower Bed 48 x 62 BMP180026/2018266A 4. Dimensional Drawings Dimensional Drawing - COLFM111 BDCOLFM1AE/2023313D Dimensional Drawing - COLFM112 BDCOLFM2AE/2023313D Dimensional Drawing - COLFN112 BDCOLFN2AE/2023313D Dimensional Drawing - COLFP111...

  • Page 5: Limited Standard Warranty

    (unless the time period is specifically extended for certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators.

  • Page 6: How To Get The Necessary Repair Components

    • If the component is an electrical component, give the schematic number if known. • If the component is a motor or an electrical control, give the nameplate data from the used component. To write to the Milnor factory: Pellerin Milnor Corporation Post Office Box 400...

  • Page 7: Trademarks

    BNUUUU02 / 2023296 BNUUUU02 0000158094 3/3/21, 9:47 AM Released Trademarks BNUUUU02.R01 0000158093 F.2 E.2 3/3/21, 9:47 AM Released ® These words are trademarks of Pellerin Milnor Corporation and other entities: Table 1. Trademarks AutoSpot™ GreenFlex™ MilMetrix ® PulseFlow ® ®...

  • Page 9: Safety Information

    Safety Information...

  • Page 10: Safety-Shuttle

    The owner/user must familiarize himself with the contents of all machine instruction manuals. The owner/user should direct any questions about these instructions to a Milnor® dealer or the Milnor® Service department.
  • Page 11 The Safety Guide and other machine manuals must be available at all times to the appropriate personnel. See the machine service manual for safety placard part numbers. Contact the Milnor Parts department for replacement placards or manuals. Maintenance —Ensure the machine is inspected and serviced in accordance with the norms of 1.5.
  • Page 12 WARNING 6 : Fall, Entangle, and Strike Hazards—Machine motion can cause you to fall or become entangled in or struck by nearby objects if you stand, walk, or ride on the machine. Shuttles and conveyor belts move automatically. • Keep yourself and others off of machine. PELLERIN MILNOR CORPORATION...
  • Page 13 • Use the machine only for its customary and intended purpose. • Understand the consequences of operating manually. CAUTION 13 : Goods Damage and Wasted Resources—Entering incorrect cake data causes improper processing, routing, and accounting of batches. • Understand the consequences of entering cake data. PELLERIN MILNOR CORPORATION...
  • Page 14 • Lock out and tag out power to the traveling machine at the main machine disconnect if you must work in the path of the traveling machine. — End of BIUUUS27 — PELLERIN MILNOR CORPORATION...

  • Page 15: Proximity Safeguarding For Automatic Shuttle Conveyors

    OSHA Publication 3067 “Concepts and Techniques of Machine Safeguarding” ISO 10472-1 “Safety Requirements for Industrial Laundry Machinery” Hazards To Personnel in Proximity to Shuttle Conveyors Milnor automated laundering systems use to transport goods among automatic shuttle conveyors the processing machines in the system. Depending on model, an automatic shuttle conveyor may move in any of the following ways, in addition to running its conveyor belt(s): •...
  • Page 16 (which occasionally change) and with the plant layout. For this reason, Milnor does not provide detailed designs or materials for proximity safeguarding. If the necessary expertise does not exist within the owner/user's organization, consult appropriate sources such as local engineers or architects specializing in industrial facility design.
  • Page 17 Traversing and elevating shuttle conveyor for loose goods Bank of dryers Fence enclosing paths of both shuttles and both centrifugal extractors Gates interlocked with both shuttles and both centrifugal extractors. Fence segment between tunnels. Fence segments between dryers. PELLERIN MILNOR CORPORATION...
  • Page 18 3. Shuttle(s), press(es), and/or centrifugal extractor(s) cannot be restarted merely by closing the gate(s), but must be restarted at the machine control panel once the gate(s) are closed. Milnor shuttles, presses and centrifugal extractors provide such functionality when properly interfaced with gate interlock switches.

  • Page 19: Understanding The Tag Guidelines

    Several installation guidelines and precautions are displayed symbolically, on tags placed at the appropriate locations on the machine. Some are tie-on and others are adhesive tags. Tie-on tags and white, adhesive tags may be removed after installation. Yellow adhesive tags must remain on the machine. PELLERIN MILNOR CORPORATION...
  • Page 20 The safety, installation, and electrical schematic manuals are particularly important to installers. B2TAG88005: This carefully built product was tested and ® inspected to meet Milnor performance and quality standards by B2TAG94078: Do not forklift here; do not jack here; do not step here—whichever applies.
  • Page 21 Do not discard these. B2T2007003: Install the shuttle rail in accordance with this instruction and the installation manual. B2T2010001: Mount festoon tow bar this way. (Used only on COSHM, COSHP, COSHQ & COSHR models.) — End of BIUUUI02 — PELLERIN MILNOR CORPORATION...
  • Page 23 BMP070024/2007215B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 25 BMP070025/2007215B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 26: Safety Pin

    Find the assembly for your machine and the letter shown in the "Item" column. The components for your machine will show this letter or the word "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Components 04 21496 SAFETY PIN-COSHA Pellerin Milnor Corporation...

  • Page 27: Installation

    Installation...
  • Page 28 ATTENTION INSTALLERS! FLOOR IS UNEVEN Establish System Zero Line or Z. Find highest point in factory floor where footpads will be located. System Zero Line or Z is 1” above highest point. DRYER FEET MUST TO NEXT MOVE TO FOOTPAD FOOTPAD LOCATIONS BE GROUTED MARK...

  • Page 29: Service

    Service...

  • Page 30: Torque Requirements For Fasteners

    These tables give the standard dimension, grade, threadlocker, and torque requirements for ® fasteners frequently used on Milnor equipment. ® Note 1: Data from the Pellerin Milnor Corporation “Bolt Torque Specification” (bolt_torque_milnor.xls/2002096). Fasteners Made of Carbon Steel 1.1. Without a Threadlocker 1.1.1.
  • Page 31 Table 3: Torque Values for Plated Fasteners with Maximum 5/16-inch Diameters and No Lubricant The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Dimension Pound-Inches Pound-Inches Pound-Inches Pound-Inches 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 32 Specific applications sometime require that a LocTite product is applied to a bolt size outside the ranges shown here. For example, Milnor specifies LocTite 242 for use on certain 1" bolt applications and has confirmed this usage with the LocTite manufacturer. You may see variances such as this in the documentation for specific machine assemblies.
  • Page 33 Table 8: Torque Values if You Apply LocTite 262 The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Dimension Pound-feet Pound-feet Pound-feet Pound-feet 3/4 x 10 3/4 x 16 7/8 x 9 7/8 x 14 PELLERIN MILNOR CORPORATION...
  • Page 34 1.2. Table 11: Torque Values for Stainless Steel Fasteners 5/16-inch and Smaller 18-8 Stainless with 316 Stainless 18-8 Stainless Loctite 767 Pound-Inc Pound-Inc Pound-Inc Dimension 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 35 CAUTION 3 : Malfunction Hazard—Heat, vibration, or mechanical shocks can let the fasteners loosen if you do not apply the threadlocker correctly. Loose fasteners can cause malfunctions of the equipment. • Read the threadlocker manufacturer's instructions and warnings. Obey these instructions. PELLERIN MILNOR CORPORATION...
  • Page 36 No threadlocker here Apply the threadlocker to this area Nut depth Disassembly —For high-strength threadlocker, apply heat for five minutes. Disassemble with 3.3. hand tools while the parts are hot. For low-strength and moderate-strength threadlocker, disassemble with hand tools. PELLERIN MILNOR CORPORATION...
  • Page 37 Torque Requirements for Fasteners Figure 4: Disassembly Apply Heat to a Small Area Legend How to apply heat to a small fastener How to apply heat to a large fastener — End of BIUUUM04 — PELLERIN MILNOR CORPORATION...

  • Page 38: Stand Assembly

    BMP180021/2018266A Page (1 / 2) Page (1 / 2) Stand Assembly COLFM111,112, COLFP111,112, COLFQ111,112 Figure 1: Stand Components 26,27 16,15 26,27 15,16 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 39 BMP180021/2018266A Page (1 / 2) Stand Assembly COLFM111,112, COLFP111,112, COLFQ111,112 Figure 2: Mounting Hardware 10,11 10,11 12,13 12,13 21,22,23 9,10 11,12 10,11 12,13 10,11 12,13 (6 places) View A-A The bottom beam, item 7, acts as a mechanical stop for the beds’...
  • Page 40 BMP180021/2018266A Page (3 / 3) Stand Assembly COLFM111,112, COLFP111,112, COLFQ111,112 Parts List Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration.
  • Page 41 BMP180019/2020302A Page (1 / 2) Top Beam Assembly COLFM111/112, COLFP111/112, COLFQ111/112, COLFR111/112 COSHM111/112, COSHP111/112, COSHQ111/112, COSHR111/112 7,8 (4 places) 11,12 (2 places) PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 42 BMP180019/2020302A Page (2 / 2) Top Beam Assembly COLFM111/112, COLFP111/112, COLFQ111/112, COLFR111/112 COSHM111/112, COSHP111/112, COSHQ111/112, COSHR111/112 11,12, 12,13, 9,10 Parts List Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 43: Hook Mounted Chain Hoist

    Comments -------------------------------------------------------------------------------------------COMPONENTS-------------------------------------------------------------------------- 27KH050A83 DEMAGHOIST 2TON 24FPM 380V60 27KH050A89 DEMAGHOIST 1TON48FPM 460V60 27KH050A88 DEMAGHOIST 1 TON 24FT/MIN 460V 27KH050A92 DEMAGHOIST 1TON39FPM 380-415V/3/50 27KH050A81 DEMAGHOIST 2TON 24FPM 460V 27KH04816 HOIST 1TON 48FPM 230V60 COFF#EC2048-2-20 27KNER010A HOIST 1TON 28FPM 230/460V PELLERIN MILNOR CORPORATION...

  • Page 44: Bed Lifting Frame & Cross Member

    BMP180024/2018266A Page (1 / 5) Bed Lifting Frame & Cross Member COLFM111, COLFM112, COSHM111, COSHM112 Figure 1: Bed Lifting Frame for One Bed Figure 2: Bed Sliding Pads 32,33,34 View A-A (4 places) PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 45 BMP180024/2018266A Page (2 / 5) Bed Lifting Frame & Cross Member COLFM111, COLFM112, COSHM111, COSHM112 Figure : 3 Bed Lifting Frame for Two Beds 27,28 27,28 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 46 BMP180024/2018266A Page (3 / 5) Bed Lifting Frame & Cross Member COLFM111, COLFM112, COSHM111, COSHM112 Figure : Bottom View of Cross Member, Side Slides, Wheels and Stops 27,28 stop 27,28 stop 27,28 stop 27,28 stop Figure 5: Lifting Cross Member...
  • Page 47 BMP180024/2018266A Page (4 / 5) Bed Lifting Frame & Cross Member COLFM111, COLFM112, COSHM111, COSHM112 Figure : 6 Slack Chain Switch Slack Chain Switch With no load on the lifting assembly, position the slack chain proximity switch to look as shown in this photo, touching the target. The slotted holes allow for vertical adjustment.
  • Page 48 Page (5 / 5) Bed Lifting Frame & Cross Member COLFM111, COLFM112, COSHM111, COSHM112 Parts List Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 49: Bed Stop Targets And Switches

    Page (1 / 2) Bed Stop Targets and Switches COLFM111 /112, COLFP 111/112, COLFQ111/112 COSHM111/112, COSHP111/112, COSHQ111/112 11,12,13 Load Proximty Switch Discharge Load Proximty Target Switch Discharge Target 14,15 7,8,9,10 View A-A: (Bottom View) PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 50 LOCKWASHER MEDIUM 1/4 ZINCPL 15U185 FLATWASHER(USS STD) 1/4" ZNC P 17N058 HEXRIVNUT 1/4-20 UNC-2B #2520- 17M010 #8-32X3/8" FPHMSUC ZINC 15U210 LOKWASHER MEDIUM 5/16 ZINCPL 15G100 HXMACHSCRNUT 8-32UNC2B ZINC GR 15K038C 1/4-20X 3/4 HEXFLANGE SCRW SS 15G178 1/4"-20 HEXFLANGE NUT ZINC PELLERIN MILNOR CORPORATION...

  • Page 51: Single Bed Or Upper Bed 44 X 62

    BMP180025/2018266A Page (1 / 3) Single Bed or Upper Bed 44 x 62 COLFM111, COLFM112, COSHM111, COSHM112 Figure 2: Single Bed or Upper Bed (44” x 62”) 7,23 20 Belt (not shown) 21,22 21,22 To order gear reducers, supply the parts department with your gear reducer’s serial number and gear ratio.
  • Page 52 BMP180025/2018266A Page (2 / 3) Single Bed or Upper Bed 44 x 62 COLFM111, COLFM112, COSHM111, COSHM112 Figure 2: Typical Hardware 29,20,31 36,37,38 25,26,27 25,26,27 25,26,27 29,20,31 29,20,31 29,20,31 32,33,34 29,30,35 32,34 26,27,28 26,27,28 25,26,27 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 53 Page (3 / 3) Single Bed or Upper Bed 44 x 62 COLFM111, COLFM112, COSHM111, COSHM112 Parts List Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 54: Lower Bed 48 X 62

    21,22 (4 places) 15 To order gear reducers, supply the parts department with your gear reducer’s serial number and gear ratio. See the gear reducer’s nameplate. 20,21 20,21 Belt 17 18,19 (not shown) 18,19 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 55 BMP180026/2018266A Page (2 / 3) Lower Bed 48 x 62 COLFM112, COSHM112 Figure 2: Typical Hardware 36,37,38 29,20,31 25,26,27 29,20,31 25,26,27 29,20,31 29,20,31 19,32,33 29,30,35 19,32 26,27,28 26,27,28 25,26,27 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 56 HXNUT 3/8-16UNC2B ZINC GR2 15K091H HEXFLGSCR 3/8-16X3/4 ZN GRD.5 15U245A FLTWASH 25/64IDX1.25ODX3/32 S/ 15U241MB FLAT WASHER-1.50D 1+1/32ID 10G 15U343 FLATWASH 1X25/64X1/8 ZINC 15K203 HXTAPSCR TFL 1/2-13X5 GR5 ZINC 15G230 HXNUT 1/2-13UNC2B SAE ZINC GR2 15G222B HEXFLGNUT 1/2-13 ZINC SERRATED PELLERIN MILNOR CORPORATION...

  • Page 57: Dimensional Drawings

    Dimensional Drawings...

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