Summary of Contents for Bodor Welder 1500 Pro
- Page 1 BodorWelder Fiber Laser User Manual-V1.1 BodorWelder Series Handheld laser welding machine User Manual BodorWelder 1500 Pro Original Instructions Bodor Inc.
- Page 2 The Company reserves the right of final interpretation of this matter. If you have any questions or better suggestions, please visit our website www.bodor.com to leave a message or call 24 hours for free 400-991-7771 for consultation.
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Page 3: Table Of Contents
5- Wire feeder connection ......................27 6- Startup procedure ......................... 31 7- Protective mirror replacement ....................32 8- Welding process parameter ....................34 Chapter 7 Maintenance ........................38 Chapter 8 Transportation and Storage ....................39 1- Transport requirement ......................39 Bodor Inc. - Page 4 BodorWelder Fiber Laser User Manual-V1.1 2-Storage requirement ......................39 Bodor Inc.
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Page 5: Chapter 1 Description Of Characteristics
Therefore, Bodor Laser recommends: please strictly abide by all warnings and safety tips in this manual to ensure safe operation and optimal performance. In the process of operation, maintenance and service of the equipment, in order to ensure the safety of the operators and users, do not open the equipment. -
Page 6: 2-Intended Use And Reasonably Foreseeable Misuse
2. Reasonably foreseeable misuse (1) Low melting point materials Materials such as zinc, lead, tin, etc. have lower melting points and are prone to vaporization during laser welding, resulting in the inability to form good welding joints. (2) Oxide materials Bodor Inc. -
Page 7: 3-Safety Regulations
This logo represents the laser radiation, and we have attached this logo to the laser of the product outlet end. Warning： Potential hazards to products; It is necessary to follow certain procedures, otherwise your equipment or components may be damaged. Bodor Inc. -
Page 8: 4-Laser Protection
1060 nm to 1100 nm, not within the visible range, but these ◎Bodor Laser recommends that you wear qualified and safe protective glasses at beams may cause irreversible damage to the retina and cornea. all times. -
Page 9: 5-Safety Of The Welding Features
LaserVision USA、 Kentek Corporation 、 Rochwell Laser Industries Etc. 。 These supplier information provided by Bodor Laser accounts only for the convenience of user use and is not liable for any problems caused by the use of the above supplier's products. -
Page 10: 6-Reference Criteria
Need a working adjuster for the required gas and pressure. All hoses and fittings shall also be suitable for application and remain in good working condition. 6-Reference criteria laser safety: IEC60825-1-2014 Functional Safety: EN ISO 13849-1:2023 PL d Safety of Machinery: EN ISO 12100:2010 Bodor Inc. -
Page 11: 7-General Safety Instructions
EN 61000-3-2:2014 EN 61000-3-3:2013 please note： ◎The Bodor Laser BodorPower series laser meets the Low voltage requirements specified in the “CE LVD Directive” of the European market. ◎ According to the relevant national standards and requirements, the laser must be classified according to the output power and the laser wavelength. - Page 12 Attention should be paid to the relevant device protection. WARNING： ◎ Bodor Laser BodorWelder series fiber laser output laser strength enough to cut or weld metal and burn Skin, clothing and paint, ignition of volatile substances such as alcohol, gasoline, ether, etc.
- Page 13 （11） If the equipment is not operated in the manner guided in this document, the protection device and performance of the equipment may be weakened, and Bodor Laser will not no warranty.
- Page 14 4. Electrical operation instructions Bodor Laser strongly advises you to read the following operating points before operating the laser： （ 1 ） Ensure that the equipment shell is well grounded and any point in the grounding circuit may lead to personal injury;...
- Page 15 Due to the interaction of the laser and the metal material, which produces intense ultraviolet or visible radiation, make sure the laser has a protective cover to avoid radiation damage to the eye or other parts of the body. Bodor Laser recommends that you follow the following measures to extend the Bodor Inc.
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Page 16: 8-The Source Of Danger
（ 2 ） Running the equipment at high temperatures will accelerate the aging, increase the current threshold, and reduce the laser sensitivity and conversion efficiency. If the equipment is overheated, please stop using it and ask the Bodor Laser for help. -
Page 17: Chapter 3 Product Description
Main features: （1）High beam quality （2）High power, high efficiency （3）Compact, strong packaging （4）Can adapt to high and low temperature environment for a long time light Application field: （1）Industrial applications （2）Scientific research （3）Medical equipment （4）Advertising industry （5）Kitchen and bathroom industry Bodor Inc. -
Page 18: 2-Refrigeration Principle
Figure 1 Refrigeration schematic diagram 3- Laser welding machine model description Model nomenclature Model meaning BodorWelder 1500 Pro Denotes Bodor Laser 1500W welding Bodor Inc. -
Page 19: 4- Certificate Of Conformity
Bodor Laser guarantees that the product has been thoroughly tested and inspected prior to shipment And meet the published specifications. After receiving the product, please check whether the packaging and accessories are damaged due to the transportation process.If visible damage occurs, contact Bodor Laser immediately. Bodor Inc. -
Page 20: 5- Rear Panel Description
Nozzle joint AC220 220 AC power input FEEDER Wire feeder interface ETHERNET Ethernet interface LOOP Ground protection GAS IN Protective air intake interface 6- Optical output terminal The optical fiber head corresponds to the protection window and can be Bodor Inc. -
Page 21: 7- Knob Screen Operation Instructions
Optical fiber Output head (QBH) 7- Knob screen operation instructions Knob screen operation guide Bodor is displayed after the device is powered on （1） The galvanometer is in adjustment （2） Hold down to enter the galvanometer parameter configuration screen, （3）... - Page 22 After setting parameters, rotate to the save screen and press to save. Device information query （6） Bodor Inc.
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Page 23: 8- Joint Specification
On the knob screen, you can press to view device information. 8- Joint specification 1. Brass mouthpiece 2. Graduated tube 3. Protective glasses 4. Focusing mirror 5. Galvanometer 6. Electric machine 7. Collimating mirror 8. QBH Protective case 9. Gas path 10. Switch button 11. Wire feed bracket Bodor Inc. -
Page 24: Chapter 4 Detailed Specifications
ｍW Optical fiber cable length Output fiber core ｕｍ diameter Bending radius of the optical fiber Output mode 2- General characteristic parameter list Optical performance parameter Output power（W） 1500W Working mode Continuous/Pulse Output power adjustment range 1-100% （%） Bodor Inc. -
Page 25: 3- Installation Environment Requirements
≤90% range Input voltage 220 V Overall power 4650 W 3- Installation environment requirements 1 、 There should be no shelter within 1 meter of the inlet and outlet to avoid affecting the cooling effect of the equipment. Bodor Inc. - Page 26 8、In order to ensure that the air in the equipment operation room is clean, the customer should set up the air extraction and smoke exhaust system according to the site conditions after the equipment installation and commissioning; 9、Air pressure: ≤ 8bar Bodor Inc.
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Page 27: 4- Structure Layout
BodorWelder Fiber Laser User Manual-V1.1 4- Structure layout Three views of welding machine Bodor Inc. -
Page 28: Chapter 5 Unboxing Guide
BodorWelder Fiber Laser User Manual-V1.1 Chapter 5 Unboxing Guide 1－Unboxing steps Welding machine is a precision valuables, Bodor laser recommend you to follow the following steps, step by step unpack the box: （1）Place the packing case containing the laser device on a horizontal platform, such as the floor or a large table. -
Page 29: 2－Packing List
BB-002-25 pieces Dust-free cloth 9 inches by 9 inches. -10 pieces High-soft Category 5 network SK-ECT 8-core 1M cable Communication cables Trachea PU6*4mm Reducing PG10-6 QBH Black protective cap Welding machine usage guide 210*148.5mm Stock Chapter 6 User Guide Bodor Inc. -
Page 30: 1-Precautions
The welding head is cooled by inert gas to ensure welding purity and welding air pressure, generally using nitrogen and argon as shielding gas, the purity of shielding gas needs to meet 99.99%, and the inlet air pressure needs to be greater than 0.3 bar. Bodor Inc. -
Page 31: 5- Wire Feeder Connection
2.2.1. The welding wire is an ordinary welding wire, and the common 5KG-25KG can be installed, but do not use the flux-cored wire; 2.2.2. Adjust the strength of the roller through the hex, so that it is not too tight Bodor Inc. - Page 32 1.2 welding wire, the wire feeding wheel marked 1.2 side on the outside; 3.2 When installing, be sure to stick the welding wire in the card slot and then clamp it. 4. Installation of wire feeding tube Bodor Inc.
- Page 33 4.2. When installing the wire feed pipe, remove the copper tip of the end first and match the corresponding copper tip; 5. Operate the panel 5.1. The value of the home page shows the wire feed speed, which is adjusted by Bodor Inc.
- Page 34 When the wire is still outside at the beginning of each welding, please set the withdrawal length to be greater than the length of the wire. Bodor Inc.
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Page 35: 6- Startup Procedure
(6) The crocodile clip is clamped on the workpiece that needs to be welded; (7) Open the laser start button and laser enable switch; (8) Hold the gun head in hand, then press and hold the gun head switch. Bodor Inc. -
Page 36: 7- Protective Mirror Replacement
3.Then check the flooding seal below the lens. If there are any scratches or deformations on the plug seal, it cannot be used and must be replaced immediately; Bodor Inc. - Page 37 Bodor Inc.
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Page 38: 8- Welding Process Parameter
Scan Wire ding boar thicknes Air flow width TECH power speed frequenc diameter wire s（mm） （L/Min） （mm y （HZ） mate （cm/min） （mm） ） rial N2/Ar N2/Ar N2/Ar N2/Ar N2/Ar N2/Ar 100% N2/Ar 100% N2/Ar 100% N2/Ar 100% N2/Ar Bodor Inc. - Page 39 5, due to the different equipment configuration (wire feeding machine differences) and welding methods (wire feeding speed, air pressure, degree of deflection, welding Angle) used by different customers, this data is for reference only; 6,It is recommended to use graphite wire feed tube for aluminum welding. Welding process library Bodor Inc.
- Page 40 4, the wire feeder needs to adjust the wire feed speed, by adjusting the pressure of the wire feed wheel, in the automatic mode, the wire feed speed is uniform, the wire feed is smooth, and there is no stuck phenomenon; Bodor Inc.
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Page 41: Fault List
The internal optical path of ER-004 follows: The optical fiber is alarm the laser is faulty damaged or light leaks The laser driver is abnormal. Overcurrent The current of the driver ER-005 Contact the after-sales service alarm board is too large Bodor Inc. -
Page 42: Chapter 7 Maintenance
2. Pull the air filter upward and remove it for cleaning; 3.Check whether the condenser has dust and foreign matter, and use compressed air for simple cleaning; 4. Insert the clean air filter into the air intake plate and secure the six screws. Bodor Inc. -
Page 43: Chapter 8 Transportation And Storage
3. Cover the outside of the device with a protective cover to prevent dust and water attachment; 4. Store the machine on flat ground, dry and ventilated place, avoid direct sunlight; 5. If the equipment is equipped with casters, please ensure that the casters are Bodor Inc. - Page 44 BodorWelder Fiber Laser User Manual-V1.1 fixed or locked to avoid injury caused by sliding casters; Bodor Inc.
- Page 45 BodorWelder Fiber Laser User Manual-V1.1 Bodor Inc.
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