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SellEton Scales SL-7200-X0-PS User Manual

Automatic pallet wrapping machine
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SL-7200-X0-PS
AUTOMATIC PALLET WRAPPING MACHINE
USER MANUAL
www.selletonscales.com
info@selletonscales.com
(844)-735-5386

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Summary of Contents for SellEton Scales SL-7200-X0-PS

  • Page 1 SL-7200-X0-PS AUTOMATIC PALLET WRAPPING MACHINE USER MANUAL www.selletonscales.com info@selletonscales.com (844)-735-5386...

  • Page 2: Table Of Contents

    Table of Conent Basic Information..............................4 Manual purpose............................4 This user manual............................. 4 Agreement..............................5 Environmental protection......................... 5 Machine identification........................6 Additional help and information....................6 Safety Instructions..............................7 Standards and directives........................7 Safety regulations............................7 Operational skills............................11 Safety features.............................11 Technical Parameter Description......................15 Composition of main components....................15 Control panel.............................17 Working principle...........................18...
  • Page 3 Touch screen homepage......................34 5.10 Pause packaging cycle........................36 5.11 Automatic operation stop (emergency stop)..............36 5.12 Return to origin..........................36 5.13 Manual operation..........................37 5.14 Administrator settings........................37 5.15 Equipment status..........................37 5.16 Multiple choice interface....................... 41 5.17 Parameter settings..........................43 5.18 Automatic operation........................45 5.19...

  • Page 4: Basic Information

    1. BASIC INFORMATION Basic Information Purpose of the manual This manual is intended to train professional users and operators. With the help of this manual, you will be familiar with the pallet wrapping machine and its optional features, enabling you to use, operate, manage and maintain the machine in a safe and effective manner.

  • Page 5: Agreement

    As we continue to improve and develop our products, modifications to the machine are part of internal procedures and you may receive supplemental and other information at a later date, including corrections or improvements. Note: Incorporate these supplements into this manual to ensure that customers always have the latest version of the manual.

  • Page 6: Machine Identification

    SCCR Max V 110V selletonscales.com 1.6 Additional help and information SellEton Scales is committed to providing the highest level of support for its users and operators. Depending on the product, the support provided mainly includes: Training  Service Management System ...

  • Page 7: Safety Instructions

    2. SAFETY INSTRUCTIONS Safety instructions 2.1 Standards and directives The machine is designed and manufactured in accordance with the requirements of the Machinery Directive 2006/42 / EC and the legal requirements applicable at the date of construction: Machinery Directive:2006/42/EC  Low Voltage Directive:2014/35/ EU ...
  • Page 8 Dress correctly. Do not wear loose clothing. Remove jewelry, watches, etc. to  prevent them from getting caught in moving parts. People with long hair should wear safety helmets. Please wear personal protective equipment (eg protective clothing, protective  shoes, gloves, hard hat, goggles, ear muffs) according to the user's use environment.
  • Page 9 SellEton Scales are always willing to turntable the issue of improving the value of the machine for users by modification or change. See section 1.6 www.selletonscales.com info@selletonscales.com...
  • Page 10 The machine has a 12-month warranty after installation, excluding components and electrical components that would wear out during normal use. The customer must notify the SellEton Scales of the defect and the machine serial number. SellEton Scales is not responsible for accidents or delays in production. When ...

  • Page 11: Operational Skills

    2.2.9 Security-maintenance Please observe the general safety instructions. See section 2.2.1.  Before starting any maintenance (or even cleaning):  Set the main switch to the "OFF" position (0). turntableonnect the power plug from the power outlet. Wait for at least two minutes. Do not clean the machine with water (danger of electric shock) ...

  • Page 12: Safety Features

     Operators must be familiar with everything that can happen so that they can act quickly and efficiently in emergency situations. This machine is only suitable for persons over 16 years of age. The  corresponding national occupational safety and health regulations must be observed.
  • Page 13 Once the lower cover touches the protection switch, the machine will stop 2.4.4 Ground wire The electrical system is grounded. For the ground wire, the continuity test was performed after the SellEton Scales was commissioned. When leaving the factory, insulation tests and insulation strength tests are performed on electrical systems. www.selletonscales.com info@selletonscales.com...
  • Page 14 2.4.5 Anti-fall lock When the chain breaks accidentally, the anti-fall protection system can effectively stop the Film carriage effectively to prevent falling. www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 15 2.4 Major operational risk safety warnings Operators must pay attention to the following safety warnings during the normal operation of the equipment: Danger of body collision  and carryover: Do not touch the machine parts while the machine is running No stay: ...

  • Page 16: Technical Parameter Description

     Danger of collision during start Do not stand turntable items when starting Nearby to avoid danger  Other dangers during start up: When moving goods at start up Forklift away from machine cargo 3. TECHNICAL PARAMETER DESCRIPTION 3 Technical parameter description 3.1 Composition of main components X0ps standard pallet wrapping machine uses stretch film to pack pallet goods.

  • Page 17: Control Panel

    Tower Electric control box Film carriage Turntable 3.2 Control Panel 3.2.1 Main control panel www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 18 Number Description Features The touch screen is used to operate the equipment and set the operating parameters. TOUCH Touch screen Refer to Section 5.7 Turn the main switch clockwise to power on Main power device; turn main switch counterclockwise to the power port on the switch device.

  • Page 19: Working Principle

    3.2.2 Sensor location The icon below shows the information of the sensor position of the device and the access system, which is convenient for maintenance. 3.3 Working Principle The operation of the X0 standard wrapping machine can be completed by an operator.

  • Page 20: Optional

    Start the wrapping machine, and the goods will start to rotate from the initial position (origin) with the turntable. At the same time, the film carriage at the bottom cooperates with the Turntable to release the film, and the film is wrapped on the goods under the rotation of the Turntable According to the packaging requirements of different goods, the film starts to rise after wrapping a certain number of turns at the bottom of the goods, and...
  • Page 21 Smart Wasp 3.5 Technical Parameters And Main Configuration 3.5.1 Institutional parameters www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 22 Model Machine size See above Brand SellEton Scales Film roll thickness 14mic Film roll width 500 mm Film roll diameter 250mm Power Standard pre-stretch Film exit method 200% ratio pretension Packaging speed 30 Torr / Intelligent AV sensor standard hour...

  • Page 23: Transportation And Installation Instructions

    3.5.3 Working environment parameters temperature 0°~ +40° Humidity ≤70% (relative range range humidity) Pneumatic noise 75dB environment 4. TRANSPORTATION AND INSTALLATION 4 Transportation And Installation Instructions 4.1 Transportation safety Note: Please note that for the transport of the machine, follow the general safety practices and the safety instructions given in this section.

  • Page 24: Temporary Storage

    Press the emergency stop button Remove the power plug from the power outlet Insert the fork teeth of the forklift into the bottom of the machine and raise the machine by about 50mm Move to a new location Cautious: During transportation, pay attention to the obstacles on the top of the machine and the obstacles on the floor, such as the sink.
  • Page 25 Cautious: Complete each step before moving on to the next step! The device has multiple safety protection measures. When operated in the correct way, it can ensure safe operation. Please observe all safety signs. Do not turn on the power until the installation is complete. (3) The device has multiple safety protection measures.
  • Page 26 4.4.3 Electrical confirmation System requires a dedicated single-phase grounded power supply： 220V/AC；10A；50/60Hz；1PH Note: For specific electrical requirements, see the equipment identification label or electrical drawing. Cautious (1) Use of extension cords and any other changes may cause damage to the circuit or affect the performance of the equipment, and may void the warranty.

  • Page 27: Device Installation

    Metric fastener torque comparison table Nominal size of fastener Performance level Torque (Nm) 10.9 4.4.7 Installation conditions Humidity≤70% Temperature 0-40 ℃ 4.5 Device installation 4.5.1 Equipment installation preparation Use a forklift to move the equipment to the installation area, remove the （1）...
  • Page 28 Smart Wasp Figure 4.5.2.1 (3) Connect the Turntable motor and the sensor quick-connect aviation plug, and the connection is as shown in the figure below. Figure 4.5.2.2 www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 29 Figure 4.5.3.1 www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 30 4.5.3 Electric control box installation （1）Use a suitable tool to remove the fixing plate used to fix the electric control box during transportation, and place it properly for future transportation and fixing. （2）Slowly rotate the electrical control box in the direction of the arrow (Figure 4.5.3.1) until one side fits the post.
  • Page 31 Smart Wasp 4.5.4.1 www.selletonscales.com info@selletonscales.com (844)-735-5386...

  • Page 32: Instructions

    5. INSTRUCTIONS 5 Instructions 5.1 safety instructions Warning: Strictly observe the operating safety regulations (refer to Section 2) and the instructions given in this chapter. 5.2 Operator tasks Turn on the machine. See section 5.3. Install the replacement film. See section 5.4. Place a pallet on the Turntable.

  • Page 33: Turn On The Machine

    See the following sections: 5.3 Turn on the machine Turn the main switch clockwise（A） The power indicator (C) will light up. If necessary, release the emergency stop button by （B）Turn the button clockwise. 5.4 Installation and replacement of stretch film Note: Use only roll types that meet the specifications given in Section 3.5.1.

  • Page 34: Loading Pallet Instructions

    Feed the wrapping film into the turntable. Tie the ends of the wrapping film to a pallet and the machine is now ready for packaging. 5.5 loading pallet instructions The operation of the standard wrapping machine can be completed by an operator. The basic flow is shown in the figure below.

  • Page 35: Stretch Film Installation Operation

    5.6 Stretch film installation operation After the goods are placed, the first working packaging film needs to be manually hung on the broken film. The operation process is shown in the figure below. After the film roll is placed, manually stretch the film to a sufficient length; Expand the film with sufficient tackiness;...

  • Page 36: Turn On Device

    5.7 Turn on device 1. Check for error messages. See section 7.2. 2. Press one of the start buttons: Start button on the main control panel  Start button on touch screen  After the start operation is completed, the turntable starts to rotate, and the pallet is wound around the film.
  • Page 37 www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 38 Number Name Icon Description Wrapping Number turns around film mode (reference setting value: 2) setting The number of turns around the bottom of the film (reference setting value: 2) Number of wrapping up and down (reference setting value: 1) Time to continue rising after detecting the height of the cargo (reference setting value: 2.5) Speed wrapping force: The tightness of the wrapping...

  • Page 39: Pause Packaging Cycle

    Pause: Pause the current motion of the device. Press again to resume the pause Reset: Move the device to the origin position, the device can only be started when it is at the origin position Alarm Clear: Clear the currently triggered alarm signal Manual Independent control of different locations of...

  • Page 40: Return To Origin

    5.12 Return to origin When the device is not at the origin: Press the reset button The machine will automatically reset to the origin position 5.13 Manual operation You can select the manual operation mode on the screen: Press key，Go to the manual page. Press the Turntable (A).

  • Page 41: Administrator Settings

    5.14 Administrator settings www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 42 Number Name Icon Description equipment status Jump to setting status page Jump to the parameter setting parameter settings page Jump to multi-select interface page Multiple choice interface System time Display the current system time Jump to user password User password settings setting interface Homepage...

  • Page 43: Equipment Status

    5.15 Equipment status www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 44 Name Icon Description Number Jump to device information Device Information page Production information Jump production information page Back to administrator settings Administrator settings page Homepage Return to automatic screen www.selletonscales.com info@selletonscales.com (844)-735-5386...

  • Page 45: Multiple Choice Interface

    5.16 Multiple choice interface www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 46 Number Name Icon Description Jump to I / O monitoring I / O monitoring interface interface Jump to language selection language selection I help page Jump to the help page Administrator Back to administrator settings settings page Return to automatic screen Homepage www.selletonscales.com info@selletonscales.com...

  • Page 47: Parameter Settings

    5.17 Parameter settings www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 48 Number Name Description Low speed running time of the Turntable at the start of automatic operation Slow start time Slow start Wrapping wrapping force of wrapping film during force slow start Turntable speed During slow start, the Turntable runs fast at start Delay time for Film down thefilm carriage after wrapping to the top for the...

  • Page 49: Automatic Operation

    5.18 Automatic operation Device reset After confirming the normal operation of each mechanism by manual operation, click the screen reset button to reset the device to the original position. At this time, the column LED light is blue. Normal wrapping After the reset is completed, confirm that the running mode is normal wrapping.
  • Page 50 state for a continuous period of time (that is, the film break alarm delay in the parameter settings), the film break alarm will be triggered at this time. As shown At this time, the operator needs to confirm whether the wrapping film is exhausted or detached.

  • Page 51: Care And Maintenance Instructions

    When you can confirm that you can start again, you need to turn the emergency stop button to make the button pop up, and click to clear the alarm signal. When you can confirm that you can start again, you need to turn the emergency 6 Care and maintenance instructions 6.

  • Page 52: Check The Function Of Safety Facilities

    lubricating oil seated bearings 6.10 √ Lubricated Turntable transmission chain 6.11 √ Check the chain tension of the drive chain in the column 6.12 √ Checking the travel wheels of the Turntable 6.13 √ 6.5 Check the function of safety facilities Warning Be careful of the machines that need to be operated when checking safety facilities.

  • Page 53: Cleaning The Rollers On The Film Carriage

    6.7 Cleaning the rollers on the film carriage Note: Some types of film leave a layer of sticky glue on the surface of the film carriage roller, which can cause the film to slide on the roller. Check that the system is safe, see section 6.2. Scrub the surface of the roller (A) with alcohol to restore the adhesion between the roller and the film.

  • Page 54: Check Turntable Chain Tension And Lubricate

    6.11 Check turntable chain tension and lubricate Note: Before leaving the factory, the Turntable drive chain has been lubricated, and it will still need to beadded for a long time. Check the system for security, see section 6.2. Loosen the fasteners (A). Remove the chain cover (B).

  • Page 55: Checking The Travel Wheels Of The Turntable

    6.13 Checking the travel wheels of the Turntable Check the system for security, see section 6.2 Loosen the six fasteners (A) on the turntable (B). Remove the turntable (B). Check the condition of the walking wheel (C). If damaged, replace the wheel assembly. After the inspection and repair are completed, proceed in the reverse order and reinstall the removed parts.

  • Page 56: Check Column Chain Tension And Lubricate

    6.14 Check column chain tension and lubricate Note: Before leaving the factory, the post drive chain has been lubricated, and it will still need to be added for a long time. Check the system for safety, see section 6.2; Refer to 6.11 to check the tension of the Turntable chain and lubricate, first loosen the four fasteners of the Turntable motor cover;...

  • Page 57: Troubleshooting Instructions

    Reset Film carriage 7. TROUBLESHOOTING INSTRUCTIONS 7 Troubleshooting instructions 7.1 Safety instructions Warning Strict compliance with safety regulations For repairs and troubleshooting see 2.2.11 www.selletonscales.com info@selletonscales.com (844)-735-5386...

  • Page 58: Troubleshooting

    7.2 Troubleshooting 7.2.1 Inverter alarm message description The following table shows the alarm messages, possible causes, and solutions to be taken on the operation panel of the inverter. malfunction the reason deal with Serial number • The motor Check the following: power (P0307) •...
  • Page 59 Check the following: • The power supply voltage Over voltage •Power (P0210) must be within the range specified on the supply nameplate. voltage is • The ramp-down time (P1121) too high must match the load inertia. •Motor • The required braking power regeneration mode must be within the specified r0949 = 0: hardware...
  • Page 60 • Inverter overload Check the following: • Is the load or load cycle too • Insufficient Inverter high? overheating ventilation • Motor power (P0307) must • Pulse frequency match inverter power (R0206). is too high • Pulse frequency must be set to •...
  • Page 61 F11 Motor • Motor overload Check the following: overheating • Is the load or load step too high? • Motor nominal overheating parameters (P0626-P0628) must be set correctly • Motor temperature alarm threshold (P0604) must match A501 • The motor power See F1.
  • Page 62 voltage (r0026) are below the specified limits. Explanation: r0037 [0]: A504 radiator temperature Inverter r0037 [1]: Chip junction overheating temperature (including heat sink) check The following: The alarm threshold • Ambient temperature must be for the heat sink within specified limits temperature of the •...
  • Page 63 Regardless form A511 Motor • Motor overload. temperature determination, the • The duty cycle or overheating following should be checked: load step is too • P0604 Motor temperature high. alarm threshold • P0625 Motor ambient temperature • Check that the nameplate data correct.

  • Page 64: Common Mechanical Faults And Troubleshooting

    7.2.3 Common mechanical faults and troubleshooting Serial Fault possible reason Solution description number Turn the "emergency stop button" on the operation panel to Emergency stop eliminate the "emergency stop Turntable does button was pressed alarm", and the red light at the top not rotate after The chain comes start up...
  • Page 65 1.Adjust sensor to detect distance or Sensor detects position position deviation Unable to pack 2.Replace the sensor Damaged sensor on top of the cargo 3.Adjusted the top room (see 5 3. Overshoot time is too operating instructions for details) short Sensor detects 1.Adjust sensor to detect distance or position deviation...

  • Page 66: Appendix

    8. APPENDIX 8 Appendix 8.1 Electrical schematic www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 67 www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 68 www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 69 www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 70 www.selletonscales.com info@selletonscales.com (844)-735-5386...

  • Page 71: Exploded View And Detailed List

    8.2 Exploded view and detailed list 8.2.1 Turntable exploded view and detailed list Serial Workpiece Artifact name Quantity number number 1650 Simple Round Turntable 9XXDA000330 Welding Parts 9XXDA000014 Turntable sprocket weldment 9XXDA000006 Bottom sensing block 9XXDA000051 Proximity switch mounting plate www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 72 9XXDA000332 1650 Turntable JZCSG000015 Deep groove ball bearing 6009 JZCTL000001 Thrust ball bearings 51213 JDQZY000001 Shaft retaining ring 45 × 1.5 DKGJJ000001 Proximity switch (normally open) Hexagon socket countersunk JJGLD000168 head screws M10X25 9XXDA000073 Turntable roller assembly 9XXDG00020 Pallet 9XXDG00020 Chain cover JJSWG00000 Simple Turntable reducer...
  • Page 73 8.2.2 Exploded view and detail list 1）Exploded view of post assembly Serial Workpiece Artifact name Quantity number number 9XXLM000401 Welding posts 9XXLM000355 Membrane Block Baffle 9XXDA000343 tower chain 9XXLM000193 Upper cover www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 74 9XXLM000283 Lower cover Proximity switch (normally DKGJJ000001 open) 9XXLM000356 Rear cover Photoelectric switch 9XXLM000221 moving board Photoelectric switch fixing 9XXLM000331 plate welding parts DKGXZ000001 Limit switch 9XXLM000387 Motor limit plate 9XXLM000405 Light box 9XXLM000425 Light guide 1 9XXLM000426 Light guide 2 9XXLM000412 Driven wheel upper cover 9XXDA000344...
  • Page 75 9XXLM000371 Cushion board 9XXLM000373 Power frame 9XXLM000263 Lifting main sprocket 9XXLD000068 Lifting spindle JJSWG000009 Lifting trolley motor 9XXDA000008 Gland JZCDZ000001 Block bearing SBPFL204 9XXLM000065 Lifting from sprocket Deep groove ball bearings JZCSG000013 6202 9XXLM000232 Driven wheel 9XXLM000192 Driven wheel bushing 9XXLM000407 Roof welding www.selletonscales.com...
  • Page 76 8.2.3 Exploded view and detailed list of the Film carriage Serial Workpiece number Artifact name Quantity number 9XXSM000266 Film carriage Welding Parts Motor connection plate 9XXSM000287 welding parts 9XXSM000280 Motor base tension plate www.selletonscales.com info@selletonscales.com (844)-735-5386...
  • Page 77 9XXSM000122 Membrane sleeve Aluminum roll through 9XXSM000123 film sleeve 9XXSM000166 No power roller 1 9XXSM000147 Aluminum alloy roller 9XXSM000277 Upper rotating plate 9XXSM000278 Lower rotating plate 9XXSM000282 Swivel arm gasket 9XXSM000293 No power roller 2 JJGLS000079 Hexagon head bolt M10X60 JJGLM000043 M10 nut 9JJP0000416...

  • Page 78: Wearing Parts

    9XXSM000291 Bottom cover 9XXSM000171 Activity head 9XXSM000279 Poly-V-belt upper sleeve 9XXSM000301 Electrical control box 9XXSM000205 Cylindrical gear 26 × 2 9XXSM000206 Cylindrical gear 65 × 2 LH00114 Photoelectric switch 9XXLM000430 Photoelectric switch bracket 9XXSM000305 Film carriage rod spring 9XXSM000113 Movable roller assembly 9XXSM000290 Anti-collision shaft 9XXSM000264...
  • Page 79 9XXAA0000 Wire diameter SellEton Stop spring Scales Conversion 9XXAA0001 Wire diameter SellEton spring Scales Film roll 9XXSA0000 Outsourcing SellEton Scales bottom gasket Film under 9XXSA0000 the fixed SellEton Outsourcing sleeve Scales www.selletonscales.com info@selletonscales.com (844)-735-5386...

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