BRV ModvFresh 2 PDC Installation Instructions Manual

BRV ModvFresh 2 PDC Installation Instructions Manual

Pump unit to deliver fresh domestic hot water

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Pump unit to deliver fresh domestic hot water (DHW) ModvFresh 2 PDC
SAFETY:
unit, in order to avoid accidents and failures caused by an incorrect use of the product. Please keep this
manual for future reference. Please also read the technical features and the instructions of the controller.
List of features of main components
(H) Heat exchanger
Weld-braised plate heat exchanger made
in stainless steel AISI 316. The large
heat exchange surface ensures a great
heat exchange that allows the return
of the water to the buffer tank at a low
temperature down to about 25°C. This low
temperature allows a perfect performance
of the solar or of the heat source. The
heat exchanger can be easily removed for
servicing and/or the cleaning by means
of the right-hand side opening or the
insulation box.
(G) Controller
The flow rate, the
temperatures and the
instant power produced
by the system are
instantly displayed on the
controller. For an easy
and effective connection
of the temperature
sensors, valves, etc. it
is not necessary to act
on the control unit, but it
is sufficient to plug the
cables in the automatic
connectors of the sensor
box.
(F) High efficiency circulating
pump High efficiency circulating
pump compliant with European
Directive 2009/125/CE. The special
electronics adjusts the speed of
the primary circulating pump, from
a minimum speed of 10% up to
the maximum selected speed, in
order to ensure always the chosen
temperature (e.g. 45°C).
DANGER: SCALDS
To prevent scalds to the user, never
exceed 60°C of water temperature.
This temperature limit is preset
in the controller, but it can be
reduced, if necessary.
Please read carefully the mounting and the commissioning instructions before starting the
H
G
F
Installation instructions
A
E
Built into the DHW connection, it
avoids unwanted circulation.
Page 1 of 8
EPP insulation box
Dimensions: 500x610x150 mm.
A special metal back plate allows
easy installation both on the wall
and on the buffer tank
(A) Check valve
Built into the connection of
"Return to the buffer tank", it
avoids unwanted circulation.
B
(B) Security valve.
CE and TÜV approved, with
6 bar setting, it protects the
system against overpressures.
(C) VFS digital flow meter
Thanks to this special device the
regulations and the settings of the
pump unit are no longer required.
The required variation of flow rate is
instantly read by the digital sensor,
therefore the controller adjusts the
speed of the circulating pump to
get the better performance of your
system. The flow rate appears on
the LCD display. Measuring range:
2-40 l/min.
C
D
(D) Recycling
The recycling circuit, provided
with a special synchrone high
efficiency circulating pump, allows
to get an outlet flow already at the
required temperature. It works
"on demand" or on "time band".
The circuit is provided with check
valves.
(E) Check valve
Rev.0 - 08/06/2024

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Summary of Contents for BRV ModvFresh 2 PDC

  • Page 1 Pump unit to deliver fresh domestic hot water (DHW) ModvFresh 2 PDC Installation instructions SAFETY: Please read carefully the mounting and the commissioning instructions before starting the unit, in order to avoid accidents and failures caused by an incorrect use of the product. Please keep this manual for future reference.
  • Page 2: Technical Features

    Pump unit to deliver fresh domestic hot water (DHW) ModvFresh 2 PDC Hydraulic and connection scheme Anti-legionella disinfection To use the anti-legionella function, the buffer supply temperature Fig. 1: Layout of a plant for deliverying fresh domestic must be 5 K higher than the disinfection temperature set in the...
  • Page 3: Installation

    Pump unit to deliver fresh domestic hot water (DHW) ModvFresh 2 PDC Diagrams Performance curve of circulating pump DHW circuit head losses and primary circuit head losses Materials Pipe fittings Piping Insulation Heat exchanger Gaskets Circulating pump Primary: body in composite material;...
  • Page 4 Pump unit to deliver fresh domestic hot water (DHW) ModvFresh 2 PDC Wiring The controller is supplied prewired. The power cable, also prewired, must be connected to the 230 VAC grid system only after having connected the temperature sensors, the diverting valve, the contact for the thermostat additional function. For a quick and easy connection of the temperature sensors and mixing valves it is not necessary to operate on the controller, it is sufficient to put the cables into the automatic connectors of the sensor boxes.
  • Page 5: Hydraulic Schemes

    Pump unit to deliver fresh domestic hot water (DHW) ModvFresh 2 PDC Hydraulic schemes Valve Sensor Buffer tank Circulating pump Exchanger Heat source Delivery of DHW Delivery of DHW with recirculation default setting Hydraulic schemes with additional functions Preset schemes of ModvFresh M controller can be enriched in an easy and flexible way by two additional functions: additional heating with thermostat function and/or control of return temperature to buffer tank by a diverting valve (optional).
  • Page 6 Pump unit to deliver fresh domestic hot water (DHW) ModvFresh 2 PDC Filling The pump unit has been tested under pressure leaking in the factory. However we recommend to check again the connections. The buffer tank must be put under pressure (about 2 bar).
  • Page 7 Pump unit to deliver fresh domestic hot water (DHW) ModvFresh 2 PDC Diagram of the pump unit performances The following diagram relates the user’s flow rate and the supply temperature from the buffer tank, according to the requested temperature of DHW. This allows to identify the minimum supply temperature needed to deliver DHW at a required temperature and flow rate. Vice versa it is also possible to establish the maximum usable flow rate at the temperature chosen for the DHW, against on available flow temperature.
  • Page 8 Pump unit to deliver fresh domestic hot water (DHW) ModvFresh 2 PDC RECIRCULATION LINE: synchrone high efficiency circulating pump Wilo Para Z Pump housing with screwed connections Glandless motor Condensate drain openings (4x around circumference) Housing screws Control module Indicator lights (LEDs)

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