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Xingyun XY50EV-B Owner's/Operator's Manual

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OWNER'S/OPERATOR'S
WARNING：
Read this Manual, and any Supplements Carefully Before
Operating Vehicle.
Assembly
Operation
Maintenance
THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL
TRACKS OR RACING
BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH
OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF
ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE
OPERATION, AS WELL AS THE INSTRUCTIONS CONCERNING THE
ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE.
MANUAL
XY50EV-B

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  • Page 1 Operation Maintenance THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING XY50EV-B  BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION, AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE.
  • Page 2 NOTE: A storage area/toolbox has been provided on the UTV for storage of this manual. Please keep this manual in storage so that it can be found easily and referenced when needed.

  • Page 3: Table Of Contents

    CONTENTS 1. INTRODUCTION · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·1.1 2. UNDERSTANDING WARNING · · · · · · · · · · · · · · · · ·2.1 3.

  • Page 4: Introduction

    OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTION Introduction Congratulations on the purchase of your Utility Task Vehicle (UTV). We take pride in offering you this product engineered and manufactured to the highest performance and quality standards. We are sure that you will enjoy superior levels of performance, reliability, riding comfort, and safety.
  • Page 5 OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTIOPN Important Safety Notice ●Check the laws and regulations in force before choosing where to operate this vehicle. It is illegal to operate this vehicle on public lands where vehicles its size are prohibited. ● Never make any modifications to the engine, drive system, mechanical or electrical systems of your UTV.
  • Page 6 OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTIOPN A UTV CAN BE HAZARDOUS TO OPERATE. A UTV handles differently from other vehicles including motorcycles, ATVs and cars. A collision rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
  • Page 7 OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTIOPN  Always inspect your UTV each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual.  Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation.
  • Page 8 OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTIOPN loose surfaces. Never attempt to turn the UTV around on any hill. Avoid crossing the side of a steep hill if possible.  Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling, maintain a steady speed when climbing a hill.

  • Page 9: Understanding Warning

    OWNER’S/OPERATOR’S MANUAL 2. UNDERSTANDING WARNINGS ATTENTION: This is an ADULT VEHICLE ONLY! Not a toy! READ AND UNDERSTAND WARNINGS AND OWNER’S MANUAL BERORE OPERATION. KNOW YOUR VEHICLE BEFORE YOU BEGING RIDING! Read this manual thoroughly referring to the various areas which are being discussed on your machine.
  • Page 10 OWNER’S/OPERATOR’S MANUAL 2. UNDERSTANDING WARNINGS SAFETY ALERT WARNINGS identify special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. Read all WARNINGS in this manual carefully. Follow their instructions to remain safe. The following precautionary signal words are used throughout this manual to convey the following messages: This is the safety alert symbol.

  • Page 11: Safety Warning

    OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING NOTE： 3- 1...
  • Page 12 OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. In the event any decal becomes illegible or comes off, contact your dealer for a replacement.
  • Page 13 OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING 3- 3...
  • Page 14 OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING 3- 4...
  • Page 15 OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING 3- 5...

  • Page 16: Daily Pre-Ride Inspection

    OWNER’S/OPERATOR’S MANUAL 4. DAILY PRE-RIDE INSPECTION WARNING You must inspect your UTV each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. Use the following checklist to verify your machine is in proper working order each time you ride.
  • Page 17 OWNER’S/OPERATOR’S MANUAL 4. DAILY PRE-RIDE INSPECTION Have an authorized dealer repair as necessary for proper operation. 5, Headlight / Taillight / Brake light— check operation of all indicator lights and switches. 6, Air Switch— check for proper function. 7, Wheels— check for tightness of wheel nuts and axle nuts; check those axle nuts are secured by cotter pins.

  • Page 18: Op E Rati On Wa Rni Ng

    OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Plug in electrical parts on power on state WHAT CAN HAPPEN Will cause signal interference and the vehicle maybe out of control, could result in severe injury or death. HOW TO AVOID THE HAZARD Don't plug in electrical parts on power on state.
  • Page 19 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Not wearing the seat belt. Wearing the seat belt improperly. WHAT CAN HAPPEN There is increased risk of being killed or seriously injured in an accident. HOW TO AVOID THE HAZARD Always wear your seat belt when riding in the vehicle. Be sure the seat belt is close-fitting across your hips and chest and is latched securely.
  • Page 20 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Pinch points. WHAT CAN HAPPEN You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered. HOW TO AVOID THE HAZARD Before closing the bed, be sure others are standing away from the vehicle.
  • Page 21 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Improper shock absorber adjustment. WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the left and right side to the same setting.
  • Page 22 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS Loss of control, which could cause an accident or injury. HOW TO AVOID THE HAZARD Read the Owner’s Manual carefully. If there is a control or function you do not understand, ask our authorized dealer. WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly.
  • Page 23 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD After servicing: ● Make sure the brakes operate smoothly and that the brake pedal position is correct.
  • Page 24 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this UTV. WARNING POTENTIAL HAZARD Operating this UTV at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the UTV, which can result in an accident.
  • Page 25 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Removing hands from steering wheel or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the UTV or could cause you to lose your balance and fall off the UTV. HOW TO AVOID THE HAZARD Always keep both hands on the steering wheel and both feet on the footrests of your UTV during operation.
  • Page 26 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS have learned and practiced the skills necessary to control the UTV on such terrain. Always be especially cautious on these kinds of terrain. WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN UTV could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Owner’s Manual.
  • Page 27 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS braking as you go downhill. Always check the terrain carefully before you start down any hill. Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side.
  • Page 28 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS brake. Dismount on uphill side, or to either side if pointed straight uphill. WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the UTV to overturn.
  • Page 29 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS HOW TO AVOID THE HAZARD Never operating the UTV through water which exceeds the recommended maximum depth in this manual. WARNING POTENTIAL HAZARD Improperly operating in reverse, WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in severe injury.
  • Page 30 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage. WARNING Safe operation of this rider active vehicle requires good judgment and physical skills.

  • Page 31: U M B E R

    OWNER’S/OPERATOR’S MANUAL 6. V.I.N. AND MOTOR NUMBER Record these numbers from your UTV in the spaces provided. 1. Frame VIN (found on the rear left of the frame tube) 2. Motor Serial Number (Left side of motor crankcase) 6- 1...
  • Page 32 OWNER’S/OPERATOR’S MANUAL 6. V.I.N. AND MOTOR NUMBER The vehicle frame and motor serial numbers are important for model identification when registering your vehicle, obtaining insurance or whenever replacement parts are required. In the event your vehicle were stolen these numbers are essential to the recovery and identification of your UTV.

  • Page 33: Control And Functions

    OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS ELECTRICAL SWITCHES Switch On Panel 1, Main Switch 2, Light Switch 3, Hi/ Lo Beam Switch 4, Turn Light Switch 5,Horn Switch 6, Accessory Sock 1. Main Switch Functions of the respective switch positions are as follows: ON: All electrical circuits are supplied with power.
  • Page 34 OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS LCD METER 1. Turn Left Indicator 11.Power segment code identification 2. Light switch indicator 12.Power segment code identification 3. Seat belt indication 13.Speed display 4.Controller Failure Lamp 14.Total odometer 5.Forward gear indicator 15.Small odometer 6.Neutral indicator 16.Gear display 7.Reverse indicator...

  • Page 35: Accessory Socket

    OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS INSTRUMENT OF THE FUNCTION BUTTON 1.When the main switch open, the meter is on Self checking status, press the button for 5s can make km-mile exchange. 2. In the meter working status, press the button can choose the short mileage and total mileage.
  • Page 36 OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS ELECTRIC ACCELERATION PEDAL WARNING Before starting the engine, check the accelerator pedal to be sure it is operating smoothly. Make sure the accelerator pedal fully returns to the idle position as soon as it is released. 1.

  • Page 37: Brake Pedal

    OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS BRAKE PEDAL 1.Brake pedal Press the brake pedal to slow or stop the vehicle. WARNING Never operate the UTV with a spongy feeling brake pedal. Operating the UTV with a spongy brake pedal can result in loss of braking. Loss of braking could cause an accident.
  • Page 38 OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS ELECTRONIC SHIFT The electronic shift lever is located at the below the instrument panel. The electronic shift lever has three positions: F-N-R CAUTION Please switch gear in the case of the vehicle to remain stationary. SEATS 1.Drive seat 2.Passenger seat...

  • Page 39: Seat Belts

    OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS WARNING POTENTIAL HAZARD A loose seat. WHAT CAN HAPPEN The operator could lose control or the operator or passenger could fall if the seat is loose during operation. HOW TO AVOID THE HAZARD Make sure the seat is securely latched.
  • Page 40 OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS To Wear The Seat Belt Properly, do the following: 1. Hold the latch plate as you pull the belt across your lap and chest. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying.

  • Page 41: Cargo Bed

    OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS CAUTION To protect from damage, do not put metal products, like tools or sharply edged products directly in the glove compartment. If they must be stored, wrap them in appropriate cushion material. CARGO BED 1.Cargo bed 2.Tailgate 3.Cargo hook...
  • Page 42 OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS WARNING POTENTIAL HAZARD Pinch points. WHAT CAN HAPPEN You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered. HOW TO AVOID THE HAZARD Before closing the bed, be sure others are standing away from the vehicle.

  • Page 43: Trailer Hitch Bracket

    OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS TRAILER HITCH BRACKET 1.Trailer hitch bracket This vehicle is equipped with a receiver bracket for a standard trailer hitch. Emergency power-off switch Location in the outside of the frame, under the seat. Use for Controlling the on-off of power circuit Status : push pull Fuse （200A）...
  • Page 44 OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS DC-DC Converter Location in the left side of the frame, under the seat Use for Convert 60V from battery to 13.5V. It can make sure the meter and light on cart working normally when the batteries undervoltage. 7- 12...

  • Page 45: Ri Di Ng Ge A

    OWNER’S/OPERATOR’S MANUAL 8. RIDING WEAR SAFE RIDING WEAR Always wear clothing suite to the type of riding you are doing. UTV riding requires special protective clothing which will make you fell more comfortable and reduce chances of injury. 1. Helmet Your helmet is the most important piece of protective gear for safe riding.
  • Page 46 OWNER’S/OPERATOR’S MANUAL 8. RIDING WEAR WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved motorcycle helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident. Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.

  • Page 47: Carrying Loads

    OWNER’S/OPERATOR’S MANUAL 9. CARRYING LOADS CARRYING LOADS Cargo or a trailer can change the stability and handling of a vehicle. You must use common sense and good judgment when carrying cargo or towing a trailer. Keep the following points in mind: ...
  • Page 48 OWNER’S/OPERATOR’S MANUAL 9. CARRYING LOADS  Allow more braking distance. A heavier vehicle takes longer to stop.  Avoid making sharp turns unless at very slow speeds.  Avoid hills and rough terrain. Choose terrain carefully. Added weight affects the stability and handling of the vehicle. ...

  • Page 49: Battery

    OWNER’S/OPERATOR’S MANUAL 10. BATTERY SPECIFICATIONS DC 60V 135Ah (5×12V) Lead acid battery Check for appearance and connection 1.The shell, cover of the battery has no swelling, acid leakage or damage. 2, Check whether the battery is dirt; 3. Check whether the connection wire or terminal is rusty 4.
  • Page 50 OWNER’S/OPERATOR’S MANUAL 10. BATTERY CHARGING The car charger is under the cargo bed and the charging socket located on the left side under the seat. Each car is equipped with a charging plug. Please use the original charging plug. Check the charging plug and charging socket whether these is damaged or water stains, to prevent short circuits.
  • Page 51 OWNER’S/OPERATOR’S MANUAL 10. BATTERY discharge is too fast, thereby reduction of battery life.. 5. In winter, the battery capacity decreases with the decrease of temperature, which is a normal phenomenon. To 68℉ as the standard， battery capacity will drop to 80% in 14℉. 6.

  • Page 52: Maintenance

    OWNER’S/OPERATOR’S MANUAL 11. MAINTENANCE CAUTION Due to the nature of the adjustments marked with a D on the following chart, it is recommended that service be performed by an authorized dealer.  More often under severe use, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components.
  • Page 53 OWNER’S/OPERATOR’S MANUAL 11. MAINTENANCE Item Hours When Remarks  Brake System Pre-ride Pre-ride Pre-ride inspection item Electronic Accelerator Pre-ride Pre-ride Pre-ride inspection item pedal Tires Pre-ride Pre-ride Inspect daily, pre-ride inspection  item Front and Rear Wheels/ Pre-ride Pre-ride Pre-ride inspection item ...

  • Page 54: Lubrication Recommendations

    OWNER’S/OPERATOR’S MANUAL 11. MAINTENANCE Front Axle 10 hrs Monthly Check for/ Bearing seals/ looseness/ damage.  Rear Axle 50 hrs 6 months Inspect bearings, Lube Front Prop Shaft＆Shaft 50 hrs 6 months Check for looseness/ damage.  Yoke Rear Prop Shaft, Shaft 50 hrs 6 months Check for/ boots/ looseness/ ...
  • Page 55 OWNER’S/OPERATOR’S MANUAL 11. MAINTENANCE  10.Ball joints Grease Inspect, Locate fittings Semi-annually and Grease, or replace it if necessary  11.Prop Shaft ＆ Shaft Grease Locate fitting Semi-annually Yoke, Spline Joint Grease  12.Rear Axle Grease Grease Every 3 months Bearing or 50 hours NOTE:...

  • Page 56: Axle Boots

    OWNER’S/OPERATOR’S MANUAL 11. MAINTENANCE The following items should be checked occasionally for tightness; or if they have been loosened for maintenance service. WHEEL NUT TORQUE SPECIFICATIONS Bolt Size Specification M12X1.25 50Ft.Lbs 69N.m NOTE: All nuts that have a cotter pin installed must be serviced by an authorized Dealer.

  • Page 57: Rear Spring Adjustment

    OWNER’S/OPERATOR’S MANUAL 11. MAINTENANCE REAR SPRING ADJUSTMENT The rear shock absorber spring is adjusted by rotating the adjuster in the direction required to increase or decrease spring tension. Rear Spring Adjustment STEERING Steering Inspection The steering assembly of the machine should be checked periodically for loose nuts and bolts, worn tie rod ends, worn boots, and damage.

  • Page 58: Camber And Caster

    OWNER’S/OPERATOR’S MANUAL 11. MAINTENANCE Lubricate the pivoting parts. Recommended lubricant: Lithium-soap-based grease CAMBER AND CASTER The camber and caster are non-adjustable. TOE ALIGNMENT CHECK WARNING Do not attempt to adjust the tie rod for toe alignment. Severe injury or death can result from improper adjustment. Contact your dealer.
  • Page 59 OWNER’S/OPERATOR’S MANUAL 11. MAINTENANCE service. WARNING If the tie rod is positioned incorrectly or adjusted incorrectly, it will not pivot, may break, and may separate. Severe injury or death can result BRAKES Front brake WARNING Once a bottle of brake fluid is opened, use what is necessary and discard the rest.
  • Page 60 OWNER’S/OPERATOR’S MANUAL 11. MAINTENANCE the diaphragm is not extended, a leak is indicated and the diaphragm should be replaced. Always fill the reservoir as indicated whenever the cover is loosened or removed to insure proper diaphragm operation. Use DOT 3 brake fluid. ...
  • Page 61 OWNER’S/OPERATOR’S MANUAL 11. MAINTENANCE  Use only the recommended quality brake fluid. Otherwise, the rubber seals may deteriorate, causing leakage and poor braking performance. Recommended brake fluid: DOT 3  Refill with the same type of brake fluid. Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance.
  • Page 62 OWNER’S/OPERATOR’S MANUAL 11. MAINTENANCE 4. Change the bulb. Taillight / Brake light Lamp Replacement If the taillight / brake light does not work the lamp may need to be replaced. 1. Screw 2. Lens 1. Remove the screws①. 2. Remove the lens②. 3.

  • Page 63: Starting Failure

    OWNER’S/OPERATOR’S MANUAL 12. TROUBLESHOOTING NOTE: The following troubleshooting does not cover all the possible causes of trouble. It should be helpful, however, as a guide to troubleshooting. Refer to the relative procedure in this manual for inspection, adjustment and replacement of parts. Adjustment and replacement must be done by your dealer.

  • Page 64: Poor Braking Effect

    OWNER’S/OPERATOR’S MANUAL 12. TROUBLESHOOTING  Motor controller malfunction  Poor contact of electronic gear Parking handle not released POOR CHARGING PERFORMANCE Charging indicator lamp malfunction  Car charger malfunction  Charging plug and socket malfunction  Battery connection is not reliable Battery malfunction Gearbox malfunction POOR BRAKING EFFECT...

  • Page 65: Specification

    OWNER’S/OPERATOR’S MANUAL 13 SPECIFICATION Dimensions & Capacities L X W X H 2362X1397X1870 mm 93x 55x73.6 in Seat height 815mm 32 in Wheel Base 1620mm 63.7 in Ground Clearance 260mm 10.2 in Battery capacity 60V 135Ah 60V 135Ah Battery quantity Actual mass: 628kg 1395lb...
  • Page 66 OWNER’S/OPERATOR’S MANUAL 13 SPECIFICATION Power Rated speed 3000rpm Rated torque 16N.m Holzer sensor number Electrical Equipment Battery 60V 135Ah Air switch Rated current 150A DC contactor 12V 200A DC-DC Converter 60V-13.5V 250w Brake/ Tail Light 21W/5W x2 High Beam Indicator Light 12V 1W Reverse Indicator Light...
  • Page 67 OWNER’S/OPERATOR’S MANUAL 14. WIRNING DIAGRAM 14-1...

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