Nikon D40X Repair Manual
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Nikon D40X Repair Manual

Nikon D40X Repair Manual

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Printed in Japan Mar 2007
REPAIR MANUAL
Copyright© 2007 by NIKON CORPORATION.
All Rights Reserved.
無断転載を禁ず！！
VBA17001-R.3708.A
作成承認印
VBA17001
Q0560 グラフィック用ロゴ
060822 デザイン部伊藤
INC
配布許可印
サービス
計画課
Ｍ

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  • Page 1 VBA17001-R.3708.A 作成承認印 配布許可印 サービス 計画課 Ｍ VBA17001 REPAIR MANUAL Copyright© 2007 by NIKON CORPORATION. All Rights Reserved. Q0560 グラフィック用ロゴ 無断転載を禁ず！！ 060822 デザイン部伊藤 Printed in Japan Mar 2007...

  • Page 2: Speci Cations

    Format (DPOF) Compression • NEF (RAW): compressed 12-bit • JPEG: JPEG baseline-complaint Autofocus TTL phase detection by Nikon Multi-CAM 530 autofocus sensor module with AF-assist illuminator (range approximately 0.5–3.0m/1ft. 8in.–9ft. 10in.) Detection range –1.0–+19EV (ISO 100 at 20°C/68°F) AF-area mode...
  • Page 3 3s after ash is red at full output Accessory shoe Standard ISO hot-shoe contact with sync, signal, and ground contacts and safety lock Nikon Creative Lighting Supported with built-in ash, SB-400, SB-800, and SB-600; Advanced Wireless Lighting System supported with SB-800 or SU-800 as Commander.
  • Page 4 Chinese (Simpli ed and Traditional), Dutch, English, Finnish, French, German, Italian, Japanese, Korean, Polish, Portuguese, Russian, Spanish, Swedish Power source • One rechargeable Nikon EN-EL9 Li-ion battery; charging voltage (MH-23 quick charger): 7.4V DC • EH-5 AC adapter (available separately; requires optional EP-5 AC adapter connector) Dimensions (W×D×H)
  • Page 5 VBA17001-R.3708.A Points to notice for Disassembly / Assembly WARNING 警告 Due to an internal high voltage area, take extra care not to get 内部に高電圧部あり。カバーを外す時は感電に注意すること。 an electric shock when detaching covers. After removing covers, b e sure to discharge the main カバーを外した後は、修理指針の指示に従ってメインコンデン...
  • Page 6 VBA17001-R.3708.A Disassembly 1. Separation of Front and Rear Bodies Bottom Cover ・ Take out the four screws (#5735) #5674×2 #5674 and five screws (#5674). ・ Open the power-wire lid. Open the power-wire lid. #5674 ・ Remove the bottom cover. #5735 Power-wire lid Bottom cover #5674...
  • Page 7 VBA17001-R.3708.A Rear cover #402-3 #403 #5424-4 #5401-7 #5425-3 #5426-3 #5427-3 #421-2 #405×2 #404×2 #448 #5429-2 #423-2 #408 #753 #1037 #5418-5 #1016-3 #451×2 #5412-1 #406-3 #413-1 #670×3 #414 #452 #750 #453 #B5431 #630×3 #5431-1 #407-1×2 #433 #5432-1 #5681×2 - Ｄ  ･...
  • Page 8 VBA17001-R.3708.A SB pop-up ・Cut the tracing film sheet, etc into the below size of piece. Then insert it into the clearance of the top cover pop-up part as shown right, and raise the SB by sliding the sheet in the direction of the arrow. Approx.
  • Page 9 VBA17001-R.3708.A Discharge of Main condenser ・Discharge the main condenser from its both ends. Be careful so that the top cover does NOT touch the 2KΩ/5W discharge tool. Main condenser TOGO PCB unit / Loft PCB Disconnect the six FPCs and harness from the connector. ・...
  • Page 10 VBA17001-R.3708.A ・Disconnect the TOGO-PCB unit (#B2001-1) from the connector, (while pressing the loft-PCB). ・Disconnect the two FPCs from each connector. ・Unsolder the three wires. ・Remove the loft-PCB that is partially attached with the adhesive double-coated tape. Adhesive double-coated tape (attached on back of loft-PCB Loft-PCB (#1031)
  • Page 11 VBA17001-R.3708.A SB PCB ・ Unsolder the four wires (connected Orange: Top cover from Top cover). White: Top cover Gray: Top cover Black: Top cover DC/DC PCB unit ・Unsolder the wire (connected from Top cover). Black: Top cover Top cover ・Take out the two screws (#5737). ・Take out the two screws (#635).
  • Page 12 VBA17001-R.3708.A Disassembly of Top cover SB upper case 　・ Press "Pop-up lever A part" and raise the built-in SB. Pop-up lever A part 　・ Take out two screws (#632). #632×2 ・Release the two claws. House the built-in SB and remove the SB upper case (#5301). SB upper case (#5301) Claw - Ｄ...
  • Page 13 VBA17001-R.3708.A Top cover FPC / Wiring ・Remove the tape (#956). ・Unsolder the seven wires (connected from SB lower case unit and SB release base unit). ・Remove the five solder bridges. #956 Red: SB lower case unit Blue: SB lower case unit Green: SB lower case unit Red: SB release base unit Black: SB lower case unit...
  • Page 14 VBA17001-R.3708.A Release button unit / buttons / other small parts ・Remove the rubber SW (#382-2), ± Aperture button (#5381), and INFO button (#5383-1). ・Take out the two screws (#605), and remove [#348], [#347-1] and the release button unit (#B5350). #B5350 #5383-1 #5381 #382-2...
  • Page 15 VBA17001-R.3708.A SB lower case unit ・Remove [#308-1], while releasing the two hooks. ・While pressing the SB case rotating shaft (#306-1), take out the screw (#733) and remove the SB-up spring (#305-1). ・While watching the wires, remove the SB lower case unit (#B2302). #733 #305-1 #B2302...
  • Page 16 VBA17001-R.3708.A Top cover FPC unit ・Remove the three solder bridges. ・Take out the two screws (#635) and remove the top cover FPC unit (#B2007-1). #635×2 Soldering bridge×3 #956 #B2007-1 C/D unit / buttons / other small parts ・Remove the AF/AE lock button (#5386-1) and [#387-2]. ・Take out the two screws (#635), and remove the C/D unit (#B367).
  • Page 17 VBA17001-R.3708.A Mode dial unit ・Take out the screw (#640), and remove [#372], [#373], and mode dial unit (#B5375). #B5375 #373 #372 #640 Shoe base ・Take out the four screws (#654), remove [#322], [#318-1], shoe base (#316) and [#B317]. #318-1 #316 #B317 #311-1×2 #322...
  • Page 18 VBA17001-R.3708.A SB PCB ・Unsolder the two wires (connected from Relay-PCB). Red: Relay-PCB Black: Relay-PCB DC/DC PCB ・Unsolder the two wires (connected from Mount GND plate and Front body FPC). Black: Mount GND plate Black: Front body FPC Bottom base plate unit ・Take out the five screws (#616).
  • Page 19 VBA17001-R.3708.A Separation of Front and Rear bodies ・Take out the four screws (#624). ・Separate the front body from the rear body. Caution: Separate them slowly so as NOT to cut the two wires of the relay-PCB that pass through between the SB PCB and main condenser.
  • Page 20 VBA17001-R.3708.A 2. Rear body Remote block ・Remove SW-FPC [#B2006]. ・Take the two screws (#683). ・Remove the remote block (#158-1). #B2006 #354 #683×2 #158-1 DC/DC PCB ・Remove the five wires (connected from SB-PCB, Battery contacts, and Battery box) . ・Take out the two screws (#670). ・Remove the DC/DC PCB.
  • Page 21 VBA17001-R.3708.A SB PCB Main condenser unit ・Unsolder the two wires of the main condenser unit. the two wires of the main condenser unit. #142 ・Remove the main condenser that is attached on with the #1076 adhesive double-coated tape. #1077 ・Take out the screw (#687). #140 ・Remove the SB PCB.

  • Page 22: Front Body

    VBA17001-R.3708.A 3. Front Body Eyepiece barrel unit AE FPC unit ・Take out the screw (#607), and remove the AE FPC retainer plate (#293). ・Remove the FPC of the AE FPC unit (#B2008) from the connector. ・Take out the screw (#604), and remove the AE sensor plate spring (#285-3). ・Take out the screw (#291-1), and remove the AE FPC unit (#B2008) and AE sensor adjusting spring (#290).
  • Page 23 VBA17001-R.3708.A Penta unit Screen areas ・Take out the two screws (#635), and remove [#201] and [#202-1]. ・Remove the hollow penta prism unit (#B4) ,which is adhered by Super X. ・Remove the finder field frame 2 (#283). ・Take out the two screws (#635), and remove the SI retaining unit (#B277). ・Remove the finder field frame 1 (#282-1).
  • Page 24 VBA17001-R.3708.A Connection-FPC ・Take out the screw (#670). ・Remove the connection-FPC (#1020) from the connector. #670 Connection-FPC (#1020) AF sensor unit ・Disconnect the AF sensor unit FPC from the connector. AF sensor unit FPC ・Take out the three screws (#162) with hexagonal wrench (φ1.5mm). The AF sensor unit (#B2163) and the three springs (#161) come off.
  • Page 25 VBA17001-R.3708.A SQ FPC ・Unsolder eight wires (connected from SQ, Fmin, and Mg). ・Remove the four solder bridges. ・Remove the SQ FPC by releasing from the two bosses. SQ FPC Boss×2 Black:SQ Black:Fmin Red:Mg Solder bridge ×4 Blue:Mg Orange:Fmin Yellow:SQ Green:SQ Gray:SQ Shutter unit Remove [#757].
  • Page 26 VBA17001-R.3708.A In-finder LCD unit ・Take out the two screws (#683). ・Remove the in-finder LCD unit (#B2010). #683×2 #B2010 #276 #295 #758 SB SW unit ・Remove the three solder bridges. ・Remove the SB SW unit (#B1012). ・Remove the front body FPC from the connector. SB SW unit (#B1012) Front body FPC Solder bridge ×3...
  • Page 27 VBA17001-R.3708.A Front body FPC SI LED-FPC ・Remove the seven solder bridges and the other four solder bridges. Solder bridge×7 Solder bridge×4 ・Remove the SI LED-FPC (#1011) and [#279]. ・Remove the front body FPC (#1009). #278×2 #1011 #279 #1009 - Ｄ  ･...
  • Page 28 VBA17001-R.3708.A Relay PCB ・Unsolder the two wires (connected from SQ PCB unit). ・Take out the screw (#607). #607 ・Remove the relay PCB. Relay PCB Red:SQ PCB unit Black:SQ PCB unit SQ PCB unit ・Take out the three screws (#638). ・Turn " ① " part in the direction of the arrow, and remove the SQ PCB unit, while releasing from the roller section.
  • Page 29 VBA17001-R.3708.A Bayonet / A/M-change SW / Lens-contact areas #621×2 #115-1 #119 #B116 #137-1 #B2113 #198 #638×2 #189 #112×3 #135-1 #607 #111 #660 #648×5 - Ｄ 5 ･...
  • Page 30 VBA17001-R.3708.A Aperture lever / F-min SW areas #190 #205 #206 #207-1 #203-2 #209 #210 #1106 #208-1 #639 #133-1 #204 #136 #213 #1105 #134-1 #645 #B2231 Mirror unit #240-4 #238-3 #239-2 #199×2 #236-1 - Ｄ 6 ･...

  • Page 31: Assembly/ Adjustment

    VBA17001-R.3708.A Assembly/ Adjustment ・ NOTE: For undescribed tapes and sponges here in"Assembly", refer to PARTS LIST. Adhesive Super X AESPD filter #11 1. Front body #B2231 Mirror unit #240-4 △ (Addition) #238-3 #239-2 Be careful NOT to bend here. #199×2 #236-1 ・...
  • Page 32 VBA17001-R.3708.A Aperture lever F-min SW areas　 #190 Grease: LEN317A #205 #206 Grease: LEN317A #203-2 #209 #207-1 #210 #1106 #208-1 #639 #133-1 #204 #136 #213 #1105 #134-1 Black:SQ FPC #645 Orange:SQ FPC Position for hooking spring ・Hook [#205] and then [#204]. ・Hook [#213].
  • Page 33 VBA17001-R.3708.A SQ PCB unit ・Move the roller section of the aperture control unit to the position as shown in Fig. ① . ・Turn " １" all the way to the end in the direction of the arrow. Then, Press " ２" in the direction of "Lock". ・Turn "...
  • Page 34 VBA17001-R.3708.A Lens contacts unit #B2113 #198 #638×2 #189 Release button unit #621×2 #115-1 #119 #B116 - Ａ  ･...
  • Page 35 VBA17001-R.3708.A Bayonet Mount GND plate #137-1 #112 Grease: LEN317A #111 ・ Put [#135-1] and fix it with the screw (#607). ③ ・ Attach [#137-1]. ⑤ #135-1 ・ Attach three pieces [#112]. #607 ② ・ Mount the bayonet (#111). ⑥ ・ Tighten the screw (#660) and five screws (#648) #112×3 in the order from ①...
  • Page 36 VBA17001-R.3708.A Relay-PCB unit ・ Mount the relay-PCB unit (#1004-1) in the direction for positioning, and fix it with the screw (#607). ・ Arrange the wires as shown in "Fig. ① ". ・ Solder the five wires (connected from #607 SB-PCB, TOGO PCB, and SQ PCB unit). Relay-PCB Direction for positioning Red:SB PCB...
  • Page 37 VBA17001-R.3708.A ・Fold the contact-FPC down, and attach it by fitting the four bosses in the holes. ・Make seven solder bridges and four solder bridges. Solder bridge×7 Solder bridge×4 Contact-FPC In-finder LCD unit ・Fix the in-finder LCD unit (#B2010) with the two screws (#683). #683×2 #B2010 #276...
  • Page 38 VBA17001-R.3708.A Shutter unit ・Turn the white gear in the direction of "A", and raise the mirror. ・Mount the shutter unit (#31), and fix it with two screws (#635). ・Turn the white gear in the direction of "B", and let the mirror down. ・Attach [#757].
  • Page 39 VBA17001-R.3708.A AF sensor unit ・Put three springs (#161) and mount the AF sensor unit [#B2163]. ・Turn three screws (#162) with Hexagonal wrench (φ1.5mm) all the way lightly to the end, then #B2163 give each two-turns counterclock- wise. #162×3 #161×3 ・Attach the AF sensor unit FPC by following the shape of the attaching surface, and connect it to the connector. AF sensor unit FPC Connection-FPC ・Connect the connection-FPC (#1020) to the connector, and fix it with the screw (#670).
  • Page 40 VBA17001-R.3708.A Penta unit Screen areas ・Mount SI (#13-1). ・Mount the finder field frame 1 (#282-1) by positioning towards the direction of the arrow. ・Attach the in-finder display prism (#9). ・Mount the SI-retaining unit (#B277) and fix it with two screws (#635). ・Mount the finder field frame 2 (#283).
  • Page 41 VBA17001-R.3708.A Eyepiece barrel unit AE FPC unit ・Mount the eyepiece barrel unit (#B261), and fix it with two screws (#638). ・Put the AE sensor adjusting-spring [#290] and AE FPC unit [#B2008]. Turn the screw (#291-1) all the way lightly to the end, then give each two-and-half turns counterclockwise. ・Put the AE sensor plate-spring (#285-3), and fix it with the screw (#604).
  • Page 42 VBA17001-R.3708.A Angle inspection and adjustment of Main mirror and sub-mirror ＊ Device: 1.Main mirror 45° inspection and adjustment 2.Sub mirror inspection tool (D40) ① Collimator (J19110) ① Collimator (J19110) ② Reflection mirror (J18362) Sub mirror inspection tool (D40) (J61218) ③ Optical parallel (J18037-2) ②...
  • Page 43 VBA17001-R.3708.A 2. Rear body Battery box #607×3 #157×3 Battery drop-proofing spring Buzzer unit Backup battery #607 Battery box Battery box Eyelet ring unit Other small parts ・Put the DC/DC lug plate (#159-1) at the final stage, then fix the battery box with the four screws (#615). #B145×2 #694×2 #450...
  • Page 44 VBA17001-R.3708.A SB PCB ・Fit the SB-PCB with the boss, and fix it with the screw (#687). ・Solder the two wires (connected from DC/DC-PCB) and put them in the Main condenser unit groove for arrangement. ・Adhere the main condenser unit with the adhesive double-coated tape by #142 #1076 putting in the direction for positioning.
  • Page 45 VBA17001-R.3708.A DC/DC PCB ・Mount the DC/DC-PCB, and fix it with two screws (#670). ・Put the wires in the groove for arrangement, and solder five wires (connected from SB-PCB, Battery contacts and Battery box). Red: Battery contact (+) Blue: Battery box (ID) Black:Battery contact (-) #670×2 Black:SB-PCB...
  • Page 46 VBA17001-R.3708.A 3. Mounting of Front body on Rear body ・Pass the wires of the relay-PCB through behind the main condenser, and assemble the front body into the rear body. ・Tighten four screws (#624) in the order from ① ④ The wire that is connected SB-PCB from the relay-PCB must not mount on the other two wires.
  • Page 47 Inspection and Adjustment of Body back "0" positioning of the dial gauge ＊ 0" position of D40X Surface plate ① Put the tool (J18001-1) on the surface plate, and set the dial gauge to "0". ② Turn the index ring in the direction of the arrow, and set to the scale "8 from "0"...
  • Page 48 VBA17001-R.3708.A DC/DC PCB ・Solder the two wires (connected from Mount GND plate and Front body FPC). Black: Mount GND plate Black: Front body FPC SB PCB ・Solder the two wires (connected from Relay-PCB). Red: Relay-PCB Black: Relay-PCB - Ａ  ･...
  • Page 49 VBA17001-R.3708.A Assembly of Top cover Shoe base ・Fix [#B317], shoe base (#316), and [#318-1] with four screws (#654). #318-1 #316 #B317 Oil barrier: OS-30MEL (OS-30MF is available) #311-1×2 #322 #654×4 Mode dial unit ・Fix the mode dial unit (#B5375), [#373], and [#372] with the screw (#640). #B5375 Grease: LEN317A Grease: LEN317A...
  • Page 50 VBA17001-R.3708.A C/D unit / Buttons / Other small parts ・Fix the C/D unit (#B367) with two screws (#635). ・Attach [#387-2] and AF/AE lock button (#5386-1). #27-2 #5386-1 Direction for positioning #387-2 #B367 #326 Adhesive Super X Adhesive Super X #635×2 Top cover FPC unit ・Put the wire (#1071-1) in position as below.
  • Page 51 VBA17001-R.3708.A SB release base unit ・Mount the SB release base unit (#B2455), and fix it with two screws (#607). #B2455 #607×2 SB lower case unit / Other small parts ・By watching the wires, mount the SB lower case unit (#B2302). ・While releasing the two hooks, attach [#308-1].
  • Page 52 VBA17001-R.3708.A ・While pressing the SB case rotating shaft (#306-1), attach the SB-up spring (#305-1) by pushing it in the attach the SB-up spring (#305-1) by pushing it in the direction of the arrow, then fix it with the screw (#733). #305-1 #733 #306-1...
  • Page 53 VBA17001-R.3708.A AF-assist illuminator unit ・Mount the AF-assist illuminator unit (#B325-1), and fix it with the screw (#608). ・Solder the two wires (connected from AF-assist illuminator unit). #60 AF-assist illuminator unit (#B325-1) Black : AF-assist illuminator unit Uncoated wire: AF-assist illuminator unit Top cover FPC / Wiring ・Make five solder bridges.
  • Page 54 VBA17001-R.3708.A SB upper case ・Mount the SB upper case (#5301) on the SB lower case unit. SB upper case #5301 Claw SB lower case unit ・Press the pop-up lever A part of the top cover unit, and raise the built-in SB. Pop-up lever A part ・Tighten two screws (#632).
  • Page 55 VBA17001-R.3708.A When the AE-CCD positioning is adjusted, solder the only four wires that connected from the top cover to SB-PCB. Then, make a temporary assembly without mounting the rubber eye- cap (#B271), and assemble up to Page A27. Top cover ・Mount the rubber eyecap (#B271).
  • Page 56 VBA17001-R.3708.A CCD unit ・Mount the CCD unit (#B3051-1) by following the direction for positioning, and fix it with three screws (#631). #631×3 Caution: #B3051-1 Some bodies have already washer(s) attached on the mounting surface of CCD unit. Direction for positioning Loft PCB / TOGO PCB ・Attach the loft PCB partially with the adhesive double-coated tape.
  • Page 57 VBA17001-R.3708.A ・Connect the harness to the connector. ・Tighten five screws (#663). ・Solder six wires (two connected from Relay-PCB/Backup battery, two coated and two uncoated). ・Connect the six FPCs to each connector Pink:Relay-PCB #663×5 Harness TOGO-PCB (#B2001-1) TA-0025(5×8) Coated Coated Uncoated Uncoated Blue: Backup battery - Ａ...
  • Page 58 Set the camera AF to manual, and the focus ring to "0.7 m" by rotating it. ⑦　 　 Start up the inspection and adjustment software for D40X (J18425), and select "Inspection and Adjustment for AE CCD POSITION" then "Set Camera for AE CCD POSITION".
  • Page 59 VBA17001-R.3708.A (#B2008) Metering FPC unit Metering FPC unit Metering FPC unit Standard →　Reference screw X-direction　→　a: Screw #291-1 Y-direction　→　b: Screw Y-direction (b) #741 tightening Ｘ -direction (a) Ｘ -direction (a) tightening loosening Adhesive: Screwlock Y-direction (b) loosening Discharge of Main condenser ・...
  • Page 60 VBA17001-R.3708.A Covers ・Assemble the front cover unit (#B5024) together with the Fmin coupling block (#131). #5610×2 Adhesive: Super X #B5024 Adhesive: Super X #B24 #670 #5120 #626 #5610×2 #792C #750 #29-2 #131 Adhesive: Aronalpha (Quick drying glue) #26-2 Gap adjustment of SB lighting unit ・In case the result is out of standard, raise the SB unit and make an adjustment by turning the adjusting dial with Hexagonal wrench.
  • Page 61 VBA17001-R.3708.A Rear cover #402-3 Direction for positioning #403 #5424-4 #5401-7 #5425-3 #5426-3 #5427-3 #421-2 #405×2 #404×2 #448 #5429-2 Direction for positioning #423-2 #408 #753 #1037 #5418-5 #1016-3 #451×2 #5412-1 #406-3 #413-1 #414 #670×3 #452 #750 #453 Caution : The grease must not be squeezed outside. #B5431 Grease: CFD409Z #630×3...
  • Page 62 VBA17001-R.3708.A Rear cover (continued) ・Connect the TFT-PCB connection-FPC to the connector. ・Mount the rear cover. ・Tighten four screws (#5690) and two screws (#5618). #5618×2 #5690×4 Rear cover Rear FPC - Ａ  ･...
  • Page 63 ★ CHECK LEVEL” use the D40 battery tool (J61219). use the D40 battery tool (J61219). use the D40 battery tool (J61219). D40X adjustment software IBM Shutter tester (EF-1) (J19123) Flash meter AE-CCD positioning tool (J15428) Set up in front of color viewer (J63070) J18267 AF28/2.8D...
  • Page 64 VBA17001-R.3708.A D40X Inspection and Adjustment Software (J18425) This inspection and adjustment software runs on Windows. Install the software by following the below procedure. <Operating environment> Check the following operating environment which is required for installing this program on PC. IBM PC/AT compatible...
  • Page 65 Because this is the self-extracting file, decompress the file before installing, and follow the next procedure. 1. Create a folder for install under any name in any drive. 　　(e.g.）C: ￥D40X 2. Paste the file (PD40X.EXE) in the created folder. - Ａ 5 ･...
  • Page 66 3. Double-click on the pasted file to display the following screen. Press the OK button, then decompression starts. 4. When the decompression of file is finished, the file (D40X.exe) is created. 5. The install is completed. - Ａ 6 ･...
  • Page 67 　 Turn camera ON. 3. "Add New Hardware Wizard" is displayed, then "4." screen appears automatically. 4．Click "Yes". 5． Click "Reference". Select “C:\D40X\PTPC" of C drive, and click "OK". 6. Reboot the PC and the install is completed. - Ａ 7 ･...
  • Page 68 VBA17001-R.3708.A <Start-up of Program> 1. Double-click the file (D40X.exe), then Inspection and adjustment program for D40X starts. 2. To display in Japanese, select the radio button "JAPANESE" in "LANGUAGE" in the lower right-hand corner of the screen. 　However, this is not properly viewed in the English OS.
  • Page 69 SB. (ref. adjustment software for details) AF inspection and adjustment Note: When the adjustment software is used for the first time, prepare three D40X cameras and measure by "WRITING of AF ADJ. LENS OFFSET VALUE" on the main menu. If "LDATA.DAT"of D40 is obtained under the same environment, copy it into a folder of D40X adjustment software, and change "D40"...
  • Page 70 VBA17001-R.3708.A Bottom cover ･ Mount the bottom cover. ・ Fix it with four screws (#5735) and five screws (#5674). #5674×2 #5674 #5674 #5735 Power cord lid Direction for positioning Bottom cover #5674 #5735 #5735×2 ∞ Infinity focus inspection & adjustment ・...
  • Page 71 VBA17001-R.3708.A Necessary adjustments when parts are replaced 1. D40X adjustment items and Firmware updates Built-in SB Writing of AE CCD accuracy Aperture Battery light volume accuracy 　　　　Adjustments EEPROM positioning inspection & accuracy check volt- inspection & inspection & fixed adjustment...
  • Page 72 VBA17001-R.3708.A 2. Shooting image adjustment items and Firmware updates Image Writing Gr/Gb Sensi- Shading Gr/Gb Sensitiv- shutter Pixel Pixel adjust Factory 　　　Adjustments of fixed tivity adjust -ment default difference compensa- ity ratio defect defect values -ment setting compensa- tion adj. com- compen- tion ADJ (G...
  • Page 73 When D40X shooting image-related and listed parts on Page A42 are replaced, be sure to make an adjustment by the shooting image adjustment software for D40X (J65099). The details of its function and how to use this software are as follows: 2.
  • Page 74 VBA17001-R.3708.A 6. Basic usage 　1. Execute "D40XIMG.exe" to start up the main screen. (ref. Fig.1) 　2. Select ENGLISH / JAPANESE in Language to display any menu. (ref. Fig.2) 　3. Click the button to start adjustments. ※ When the adjustments from (1) to (7) are made, calculate to get the reference values of sensitivity and sensitivity ratio by using the reference body beforehand, then perform the adjustments.
  • Page 75 VBA17001-R.3708.A 7. Required equipment and conditions AC adapter EH-5 and USB cable (mini B type) UC-E4 are used for all adjustments so they are not specified ※ in the list. ※ 5100K color viewer: Ex-model viewer【J63049】is also available. ※ For color viewer and shutter tester, use luminance meter MB-3000【J63068】for measurements.　　 Required device/condition ND filter Color filter...
  • Page 76 VBA17001-R.3708.A 8. Summary 　The summary on each adjustment is as follows: 　(1) Gr/Gb difference compensation adjustment (G filter) Camera is faced to the light-emitting box (color viewer) of LV13 equiv. with SP2 (G filter) being put between them. G-line crawl (3890×2606 pixels) is divided into (29×25) blocks, and the adjustment is made so that the difference between Gr and Gb output can fall in the standard range.
  • Page 77 VBA17001-R.3708.A 　(7) Pixel defect compensation - black point When pixels of which the output level is under specified value with LV13 equiv., are detected, the coordinates of the detected pixels are rewritten as pixel defect compensation data. 　(8) Pixel defect compensation - white point Shots are taken on the dark surface.
  • Page 78 VBA17001-R.3708.A 9. Procedure 9-1. Shooting image adjustment Caution: For D40X, use D80 as reference body. 　● Calculate the "Sensitivity" and "Sensitivity ratio" reference values by using D80 reference body beforehand, then perform the adjustments. (ref. 9-4.) 　● For shooting image adjustment, make all items from (1) to (8). The adjustments from (1) through (8) are all programmed to be executed in serial order.
  • Page 79 VBA17001-R.3708.A 　(3) Shading adjustment 　・Click "Start". 　・Setting conditions are displayed. ・Attach the tool lens (Aperture F5.6) and ND filter (ND 8× 1) to the camera. 　・Get the camera closest to the center of the illuminated surface of the color viewer. 　・Click "OK".
  • Page 80 VBA17001-R.3708.A (5) Sensitivity ratio adjustment 　・Click "Start". 　・Setting conditions are displayed. 　・Attach the tool lens (Aperture F5.6) (without filter). 　・Get the camera closest to the center of the illuminated surface of the shutter tester (LV9). 　・Click "OK". 　・The adjustment starts. When it is completed, the next setting conditions are displayed. ・Attach the tool lens (Aperture F5.6) and ND filter (ND8×1).
  • Page 81 VBA17001-R.3708.A 9-3. Pixel defect compensation - white point 　・Click "Start". 　・Setting conditions are displayed. 　・Cap the camera with the body cap or lens cap to shield light from the mount. 　・Click "OK". 　・The adjustment starts. When it is completed, "OK" is displayed. 　・Click "OK".
  • Page 82 VBA17001-R.3708.A 9-5. Reading of RISC version 　・Click "RISC VERSION" of the menu on screen. 　・RISC version is displayed. 9-6. TFT adjustment 　・Click "TFT ADJUSTMENT" on the menu. 　Writing of TFT fixed values 　・Click "REWRITING THE TFT FIXED VALUE". 　・The message "Will you rewrite the CAMERA?" appears. 　・Click "Yes".
  • Page 83 VBA17001-R.3708.A ＜ Measurement of Consumption current value ＞ When this camera is used for measuring the consumption current value, connect the power connector (EP-5) and install wiring as follows for the measurement. 7.8V 0.3Ω － ＋ ＋ － Ａ ※ EP-5 ※...
  • Page 84 VBA17001-R.3708.A SI-FPC RELEASE SW-FPC TOP COVER FPC BLACK レリーズ SW-FPC 上カバー FPC TO SHUTTER UNIT シャッターユニットへ UNCOATED BLUE BLACK APERTURE PI-FPC LENS CONTACT FPC 絞り PI-FPC 露出補正 SW 電源 SW レンズ接点 FPC EXPOSURE COMPENSATION SW POWER SW 検査端子 SQ-FPC INSPECTION TERMINAL BLUE APERTURE MG BLACK...

  • Page 85: Inspection Standards

    VBA15001-R.3701.A Inspection standards Items Judgment standard Remarks External view Step Between top cover and apron: 0.2 mm or less; Inside elements Visual check (height difference) must not be seen. Digital micrometer Other parts: 0.3 mm or less; Inside elements must not be seen. Moving parts: Tolerance level up to 0.5 mm Clearance Visual check...
  • Page 86 VBA15001-R.3701.A Items Judgment standard Remarks AF accuracy Measured by: Yaw inspection tool, Center:0 ± 4 mrad Brightness box, special Sides: 0 ± 12 mrad software Measured by : Pitch Center: 0 ± 5 mrad Pitch inspection tool, Sides: 0 ± 10 mrad Brightness box, special software Difference btwn vertically and horizontally (center): 45μm or...
  • Page 87 VBA15001-R.3701.A Items Judgment standard Remarks Viewfinder Up-down/left-right position in display window: Visual check In-finder LCD NO outstanding misalignment of LCD position position Tilt from finder screen: 1°or less ± Shoot the finder field frame Finder field frame with the 0.2-mm-or-less tilt Tilt: (Right-left tilt from the lower part of finder field frame): of optical axis against the viewfinder eyepiece optical...
  • Page 88 VBA15001-R.3701.A Items Judgment standard Remarks Standby / consumed Main SW / OFF: 200μA or less (when inner battery is fully Power source: 7.8V current Luminance: EV12 charged) Lens: Main SW / ON (Half-release timer: OFF): 200μA or less (when 18-55/3.5-5.6G inner battery is fully charged) Oscilloscope: Main SW / ON (Half-release timer: ON): 200mA or less (when...
  • Page 89 無限合致調整用スクリーン FOR D70,D70s,D50,D40 Infinity focus adjustment screen J18362 反射ミラー FOR D70,D70s,D50,D40 Reflection mirror J18425 Ｄ４０X 調整用ソフトＩＢＭ ★ Adj.SOFT for D40X IBM J65099 Ｄ４０X 撮像調整ソフト（Ｊ / Ｅ） ★ D40X IMAGE SENSOR ADJ.SOFT(J/E) J18230 ＹＡＷ、ＰＩＴＣＨ工具 FOR F5,F100,F90,F90X,D-SLR Yaw,Pitch adjustment tool J15259 ＡＦ調整工具台...
  • Page 90 VBA17001-R.3708.A ★：新規設定工具・NEW　TOOL 工具番号 名　称 備　考 Tool No. Name of tool Others J19110 小型バック出しコリメータ　 Back focus collimator J61218 サブミラー位置だし工具（Ｄ４０） Sub mirror inspection tool(D40) J18037-2 オプチカルパラレル Optical parallel J18004 絞りレバー高さ点検工具 Aperture lever positioning gauge J19004-1 インジケータ及びスタンド （ボディバック台、ゲージ） Dial indicator and Stand J18001-1 ボディバック出し工具...
  • Page 91 VBA17001-R.3708.A ★：新規設定工具・NEW　TOOL 工具番号 名　称 備　考 Tool No. Name of tool Others J63068 輝度計（BM-3000） Luminance Meter BM-3000 J18191 ＮＤフィルタ－８Ｘ FOR D2H,D70,D70s,D50,D200 D40,D80,D100 ND filter 8X J18358 ＮＤフィルタ－４Ｘ 1 枚使用 ND filter 4X It uses by one pieces J63085 ﾌｨﾙﾀｰ SP1 (75X75MM) FOR D2H,D70,D70s,D50,D200 Filter SP1 (75X75MM) D80,D40...
  • Page 92 VBA17001-R.3708.A ★：新規設定工具・NEW　TOOL 工具番号 名　称 備　考 Tool No. Name of tool Others OS-30MEL ドライサ－フ　ＯＳ－３０ＭＥＬ OS-30MF 使用� DRY SURF OS-30MEL (OIL BARRIER) OS-30MEL (OIL BARRIER) OS-30MF is available ★ LEN317A グリース　ＬＥＮ３１７Ａ G����� ������� ����� ������� ������� EDB0011 ネシ゛ロック（赤）1401C Screw lock 1401C C-8008B セメダイン　８００８（黒）...

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