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Westfield WCX 1335 Top Drive Operator's Manual

Portable grain belt conveyor
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Portable Grain Belt Conveyor
WCX 1335 Top Drive
Operator's Manual
Electric and Hydraulic Drives
Original Instructions
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 31030 R0
Revised: September 2017

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  • Page 1 Portable Grain Belt Conveyor WCX 1335 Top Drive Operator’s Manual Electric and Hydraulic Drives Original Instructions Read this manual before using product. Failure to Part Number: 31030 R0 follow instructions and safety precautions can Revised: September 2017 result in serious injury, death, or property...
  • Page 2 We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. This product has been designed and constructed according to general engineering standards, other local regulations may apply and must be followed by the operator. Use the sign-off sheet below to record initial and periodic reviews of this manual with all such personnel.

  • Page 3: Table Of Contents

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE CONTENTS 1. Introduction ............................5 1.1. Serial Number Location......................5 1.2. Intended Use ..........................5 1.2.1 Misuse ........................6 2. Safety............................... 7 2.1. Safety Alert Symbol and Signal Words..................7 2.2. Product Safety .......................... 7 2.3.
  • Page 4 PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 5.10. Clean Out..........................34 5.11. Conveying Fertilizer......................34 5.12. Storage..........................35 6. Maintenance ............................37 6.1. Maintenance Safety ....................... 37 6.2. Maintenance Schedule......................37 6.3. Visually Inspect the Equipment....................38 6.4. Lubricate the Equipment......................39 6.5.

  • Page 5: Introduction

    1. INTRODUCTION 1. Introduction Thank you for purchasing a Westfield Portable Grain Belt Conveyor. This equipment will allow safe and efficient operation when you read and follow all of the instructions contained in this manual. With proper care, your conveyor will provide you with many years of trouble-free operation.

  • Page 6: Misuse

    1. INTRODUCTION PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE operation and maintenance as specified by the manufacturer, also constitute essential elements of the intended use. The conveyor should be operated, maintained, serviced, and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures.

  • Page 7: Safety

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 2. SAFETY 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 8: Overhead Power Lines

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 2.3. Overhead Power Lines • When operating or moving, keep conveyor away from overhead power lines and devices. • The conveyor is not insulated. • Electrocution can occur without direct contact.
  • Page 9 PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 2. SAFETY Figure 1. Conveyor Work Area (Electric Drive) 31030 R0...

  • Page 10: Guards Safety

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE Figure 2. Conveyor Work Area (Hydraulic Drive) 2.8. Guards Safety • Keep guards in place and do not operate unless all guards are in place. • Do not walk on, step on, or damage guards.

  • Page 11: Raising And Lowering The Conveyor

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 2. SAFETY 2.9. Raising and Lowering the Conveyor • Before raising/lowering/moving/adjusting the conveyor, make sure the area around the conveyor is clear of obstructions and/or untrained personnel. Never allow anyone to stand on or beneath the conveyor when it is being placed.

  • Page 12: Towing The Conveyor

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 2.12. Towing the Conveyor • Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations. • Always travel at a safe speed, never exceeding 20 mph (32 km/h).

  • Page 13: Electric Motor Safety

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 2. SAFETY 2.13.1 Electric Motor Safety Power Source • Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards. • A magnetic starter should be used to protect your motor.

  • Page 14: Hydraulic Power Safety

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 2.13.2 Hydraulic Power Safety Power Source • Refer to the rules and regulations applicable to the power source operating your hydraulic drive. • Do not connect or disconnect hydraulic lines while system is under pressure.

  • Page 15: Tire Safety

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 2. SAFETY 2.14. Tire Safety Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death.

  • Page 16: Safety Equipment

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE Steel-Toe Boots • Wear steel-toe boots to protect feet from falling debris. Work Gloves • Wear work gloves to protect your hands from sharp and rough edges. Dust Mask •...

  • Page 17: Safety Decal Locations And Details

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 2. SAFETY 2.17.2 Safety Decal Locations and Details Replicas of the safety decals that are attached to the conveyor and their messages are shown in the figure(s) that follow. Safe operation and use of the conveyor requires that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must be taken to avoid serious injury, death, or damage.
  • Page 18 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE Figure 4. Electric Drive Safety Decal Locations Figure 5. Hydraulic Drive Safety Decal Location 31030 R0...
  • Page 19 PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 2. SAFETY Table 1. Safety Decals Part Number Description 20817 DANGER ELECTROCUTION HAZARD To prevent death or serious injury: • When operating or moving, keep equipment away from overhead power lines and devices.
  • Page 20 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE Table 1 Safety Decals (continued) Part Number Description 20807 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment.
  • Page 21 PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 2. SAFETY Table 1 Safety Decals (continued) Part Number Description 20804 WARNING WARNING ENTANGLEMENT HAZARD ENTANGLEMENT HAZARD To prevent serious injury or death: To prevent serious injury or death: • Keep body, hair, and clothing away from rotating •...
  • Page 22 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE Table 1 Safety Decals (continued) Part Number Description 20805 WARNING WARNING HIGH PRESSURE FLUID HAZARD HIGH PRESSURE FLUID HAZARD Hydraulic fluid can cause serious injury if it Hydraulic fluid can cause serious injury if it To prevent serious injury or death: penetrates the skin.
  • Page 23 PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 2. SAFETY Table 1 Safety Decals (continued) Part Number Description 17109 CAUTION CAUTION For proper raising and lowering of equipment: For proper raising and lowering of equipment: • After lowering equipment, always tighten brake lock •...

  • Page 24: Transport

    3. TRANSPORT PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 3. Transport Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 3.1. Transport Safety • Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations.

  • Page 25: Connect The Conveyor To The Towing Vehicle

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 3. TRANSPORT Table 2. Speed versus Weight Ratio Weight or fully equipped or loaded implement(s) Road Speed relative to weight of towing machine 1 to 1, or less Up to 32 km/h (20 mph)

  • Page 26: Placement

    4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 4. Placement Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 4.1. Placement Safety • The conveyor is not insulated, keep away from overhead power lines. Electrocution can occur without direct contact.

  • Page 27: Hand Winch Operation

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 4. PLACEMENT Figure 6. Typical Grain Conveyor Placement for Filling Bins KEEP AWAY! KEEP AWAY! OVERHEAD WIRES OVERHEAD WIRES wheel chocks wheel chocks Under Hopper Bottom Bins 1. Center the conveyor between the hopper bin’s vertical legs.

  • Page 28: Collapsible Hopper Cloth

    4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 3. After lowering the conveyor, always tighten the brake lock by turning the winch handle clockwise at least two clicks. 4. After lowering, rotate the winch handle until cable has light tension.
  • Page 29 PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 4. PLACEMENT Figure 8. Conveyor Operating Angles Table 3. Maximum Conveying Angles for Grains Grain Maximum Conveyor Operating Angle (degrees) Flax Lentils Mustard Oats Peas Rice 31030 R0...
  • Page 30 4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE Table 3 Maximum Conveying Angles for Grains (continued) Grain Maximum Conveyor Operating Angle (degrees) Soybeans Sunflower Triticale Wheat Alfalfa Pellets Barley Canary Seed Chickpeas Corn Shelled Corn (dry) Shelled Corn (wet)

  • Page 31: Operation

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 5. OPERATION 5. Operation Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 5.1. Operation Safety • Keep away from rotating and moving parts, including the conveyor belt, drive components, shafts, and bearings.

  • Page 32: Operation - Electric Motor Models

    5. OPERATION PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 5.3. Operation - Electric Motor Models When equipped with an Electric Motor: 1. Turn the electric motor on. 2. Run until the conveyor is empty. 3. Turn off motor and lock out power source.

  • Page 33: Emergency Shutdown

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 5. OPERATION Therefore, 12.76 or approximately 13 belt passes per minute will provide a 600ft/min belt speed. Contact your dealer or the factory for the appropriate drive components to give the recommended belt speed.

  • Page 34: Clean Out

    5. OPERATION PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 5.10. Clean Out After using your conveyor, follow the clean out steps below to ensure longer belt life and trouble free operation. Failure to clean out the conveyor can cause build up of product on the belt and roller shafts, causing spillage, roller misalignment, and excess wear/damage to the belt.

  • Page 35: Storage

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 5. OPERATION buildup. Consider replacing the conveyor belt if it is in poor condition. If equipped with an electric motor, inspect on the belt return side with the electric motor not running. Turn on the conveyor to expose the belt that was previously in the tube.
  • Page 36 5. OPERATION PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 10. Chock wheels. 11. Support intake on blocks to eliminate prolonged contact with the ground. 12. Lower the conveyor to its lowest position for storage. 31030 R0...

  • Page 37: Maintenance

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 6. MAINTENANCE 6. Maintenance Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 6.1. Maintenance Safety • Keep components in good condition. Follow the maintenance procedures.

  • Page 38: Visually Inspect The Equipment

    6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE When Equipped:Section 6.6. – Inspect Hydraulic Hoses and Fittings on page 39 Section 6.7. – Inspect the Hopper Flashing on page 40 Section 6.8. – Check the Roller Bearings on page 40 Section 6.9.

  • Page 39: Lubricate The Equipment

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 6. MAINTENANCE 10. Inspect the winch cable for fraying, kinking, unwinding, or other possible damage. 6.4. Lubricate the Equipment Your equipment can operate at top efficiency only if clean fluids and lubricants are used. Use clean containers to handle all fluids and lubricants.

  • Page 40: Inspect The Hopper Flashing

    6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE Escaping hydraulic fluid under pressure will cause serious injury if it penetrates the skin surface. 3. Replace the hose or tighten/replace the fitting if a leak is found. 4. Replace any hose that is badly cut, nicked, abraded, or is separating from the crimped end of the fitting.

  • Page 41: Align The Conveyor Belt

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 6. MAINTENANCE 7. If the conveyor belt is still loose after tensioning, the belt needs to be shortened or replaced (depending on wear). Figure 11. Typical Hopper 6.11. Align the Conveyor Belt Failure to lock out power can cause severe injury.

  • Page 42: Adjust The Rollers

    6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE Figure 12. Roller out of Alignment Before Aligning the Belt: • The conveyor must be empty of all grain. • Wait until the belt makes a complete revolution before adjusting the rollers. Some belts may have uneven edges, appearing misaligned.

  • Page 43: Adjust The Belt Return Wear Blocks

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 6. MAINTENANCE Figure 14. Loosen the Bearing Nuts 2. Rotate adjustment bolt 1/2 turn. Figure 15. Rotate the Adjustment Bolt 3. Restart conveyor and run empty for 1 minute. 4. Stop the conveyor and remove ignition key or lock out the power source.

  • Page 44: Inspect Belt Lacing

    6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE Figure 16. Belt Return Wear Blocks 2. Replace the guards if removed. 6.12. Inspect Belt Lacing Inspect the condition of the belt lacing, if any clips are worn through, replace all lacing.
  • Page 45 PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 6. MAINTENANCE 2. Move the tension roller to its loosest position. 3. Pull all the slack to the lacing area. 4. Remove the lacing retainer clip and pin. 5. Attach one end of the replacement belt to the belt end being removed, closest to the hopper.

  • Page 46: Clean And Wash The Equipment

    6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE Figure 18. Lacing the Conveyor Belt 6.15. Clean and Wash the Equipment 1. Clean out excess grain from all areas of the conveyor. 2. Make sure water can drain from the conveyor tube and intake, then wash the tube with a water hose or pressure washer until all dirt, mud, debris, or residue is gone.

  • Page 47: Align The Drive Belts

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 6. MAINTENANCE Important The drive belt should be just tight enough to not slip on the drive pulley when operating. If the belt is too loose, it will slip, possibly causing a squeaking sound and slowing the belt down. If the belt is too tight, it will cause excess wear.

  • Page 48: Inspect And Service The Hand Winch And Lift Cable

    6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE Figure 20. Diagonal Pattern for 4-bolt and 6-bolt Tires 6.20. Inspect and Service the Hand Winch and Lift Cable When equipped: Place conveyor in fully lowered position with cable slack.

  • Page 49: Troubleshooting

    PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 7. TROUBLESHOOTING 7. Troubleshooting Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. Shut down and lock out all power sources before diagnosing any of the causes or attempting any of the solutions below.
  • Page 50 7. TROUBLESHOOTING PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE Conveyor belt loose. Belt stretches over time. Re-tension belt, see Belt Tension in Maintenance. If belt is fully tensioned, you may need to shorten belt and re-lace, see Belt Relacing in Maintenance.
  • Page 51 PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 7. TROUBLESHOOTING The bottom or top of the Clear the obstruction. conveyor is obstructed. The conveyor will not Faulty winch. Lower conveyor to transport position and stay elevated. repair or replace winch.

  • Page 52: Specifications

    8. SPECIFICATIONS PORTABLE GRAIN BELT CONVEYOR – WCX 1335 TOP DRIVE 8. Specifications Up-Operation Down - Transport Width HP HYD. Weight Belt Length Model HP Elec (ft) (ft) (ft) (ft) (ft) WCX 1335 — 12.5 10.5 10.5 Electric WCX 1335 —...

  • Page 53: Westfield Conveyor Warranty

    Company, or to our factory, with transportation charges prepaid. This warranty does not obligate Westfield Industries Ltd. to bear the cost of labor in replacing defective parts. Any defects must be reported to the Company before the end of the warranty period.
  • Page 54 P.O. Box 39 Rosenort, Manitoba, R0G 1W0 Canada Phone: (866) 467-7207 (Canada & USA) or (204) 746–2396 Fax: (866) 768-4852 Website: www.grainaugers.com Email: sales@grainaugers.com ©Ag Growth International Inc. 2017 Printed in Canada...

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