CERTEX STARCON User Manual

Transport anchor with cross pin system 0.5s to 2.5s

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User and design manual

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Summary of Contents for CERTEX STARCON

Page 1 User and design manual...
Page 2: Nomenclature
Edge distances �� Load group symbol (STARCON) �� Distance between Transport anchors �� Working Load limit tons �� Table 1 Nomenclature Version A of A - Original instruction - CERTEX Danmark A/S - Page 1 of 25...
Page 3: Table Of Contents
Starcon Precast Concrete Design & Fixing insert Manual Nomenclature ..........................1 Identification ..........................2 Introduction Starcon transport anchor with cross pin system 0.5S to 2.5S ......3 Safety instructions before use ....................4 Advantages of the Starcon system.................... 4 Using the Starcon system......................
Page 4: Introduction Starcon Transport Anchor With Cross Pin System 0.5S To 2.5S
Once the concrete reaches a strength of at least 15 MPa, connection holding plate can be removed. At the installation site, connecting and securing precast concrete components may only commence when the concrete has reached a strength of at least 25 MPa. Contact CERTEX DK for lower strength values.
Page 5: Safety Instructions Before Use
Starcon transport anchors with cross holes that are exposed to corrosion, or damaged must not be used. • The Starcon transport anchor with cross holes must only be hoisted by a lifting loop of the same size. • The Starcon lifting and handling system must not be used to lift more than the specified load.
Page 6: Using The Starcon System
6 Using the Starcon system The Starcon system comprises a wide range of anchors in a load group from 0.5S to 2.5S per anchor with various lengths. The principle for using the system is the same for the entire range. The Starcon system consists of the following two main components: 6.1 Starcon Transport anchor with cross pin...
Page 7: Safety Factors For Lifting Systems
Steel failure of anchors �� Concrete pull out failure �� = 2,5 �� Failure in the lifting loop �� Table 4 Failure safety factors Version A of A - Original instruction - CERTEX Danmark A/S - Page 6 of 25...
Page 8: General Information
• Environmental impact on the use. 8.3 Guidelines for installation For the Starcon transport anchor systems to be appropriately installed, it is imperative to ensure compliance with specific technical criteria and prerequisites: • Adherence to load capacity specifications of the anchor.
Page 9: Design Method
≥ 10% x �� ≤ 10% x �� ≤ 5° ≤ 5° Figure 4 Correct placement of connection holding plate. Version A of A - Original instruction - CERTEX Danmark A/S - Page 8 of 25...
Page 10 1,41 Table 5 Sling angle factor 2 ∗ �� > 45° �� Element (�� Figure 5 Sling angle factor illustration. Version A of A - Original instruction - CERTEX Danmark A/S - Page 9 of 25...
Page 11 (�� + ��) �� = �� .�� .�� Symmetric Non-symmetric Figure 6 Calculation symmetric and non-symmetric loading element. Version A of A - Original instruction - CERTEX Danmark A/S - Page 10 of 25...
Page 12: Recommend Casting/Placement Of The Anchor In Concrete Elements
Ensure that the transport anchor with cross pin is oriented with the pin parallel to the direction of the shear force as illustrated here. Table 8 Dimension of the Concrete part Version A of A - Original instruction - CERTEX Danmark A/S - Page 11 of 25...
Page 13 A proper cover is essential to protect the reinforcement from corrosion and ensure the overall durability of the structure. Table 9 Dimension of shear supplementary rebar. Version A of A - Original instruction - CERTEX Danmark A/S - Page 12 of 25...
Page 14: Starcon Transport Anchor With Cross Pin Load Data
Close: to the edge. Away: from the edge. Disclaimer: The table serves solely as a guideline. For accurate guidance and calculations, please contact www.Certex.dk. Table 10 Transport anchor with cross pin load data. Version A of A - Original instruction - CERTEX Danmark A/S -...
Page 15: General Safety Information When Using The Starcon System
12 General safety information when using the Starcon system. General safety information when using the Starcon system. • Ensure that the marking on the Starcon lifting unit always points in the direction of pull during lifting. • The lifting machine must be approved to lift at least the maximum applied load + the weight of the Starcon lifting and handling system + any hoisting accessories.
Page 16 12.2.3 Safe Disposal of Packaging Materials All packaging used by Certex Denmark can be reused. Pallets and all wooden packaging can be reused or recycled. All plastic, cardboard, and paper materials should be sent to the local recycling center.
Page 17: Maintenance And Inspection
After each use, the Starcon lifting unit should be cleaned and inspected for any faults or deficiencies. • If any faults are found, they must be rectified, or the Starcon lifting unit should be discarded. • The Starcon lifting unit should always be stored in a dry and well-ventilated area.
Page 18: Disposal / Recycling
End of use / Disposal The lifting points shall be sorted / scrapped as general steel scrap. • The Starcon lifting and handling system should be sorted and disposed of according to appropriate material categories, including metal, plastic, etc. •...
Page 19: Product Data Of Connection Holding Plate For Transport Anchors
Table 13 shows the dimensions of the various types of the Connection holding plate used for casting of the transport anchors. Connection holding plate Starcon Group Table 13 Dimension of Connection holding plate for transport anchor. Version A of A - Original instruction - CERTEX Danmark A/S - Page 18 of 25...
Page 20: Product Data Of Lifting Loop
Table 14 shows the dimensions of the various types of lifting loop. Load Length of lifting loop Diameter of wire Thread Thread length �� group 0.5S 1.2S 2.5S Table 14 Lifting loop dimension. Version A of A - Original instruction - CERTEX Danmark A/S - Page 19 of 25...
Page 21: Product Data Of Alpha Inclined Pull Lifting Loop
Diameter of wire Ring width Ring height Thread Thread length �� 0.5S 1.2S 2.5S Table 15 Pull lifting loop dimension. Version A of A - Original instruction - CERTEX Danmark A/S - Page 20 of 25...
Page 22: Product Data Of Goliath Lifting Loop
Diameter of wire Diameter of ring Ring height Thread Thread length �� 0.5S 1.2S 2.5S Table 16 Goliath lifting loop dimension. Version A of A - Original instruction - CERTEX Danmark A/S - Page 21 of 25...
Page 23: Ec - Declaration Of Conformity Of The Machinery
Is made in accordance with the following EC-directive; 2006/42/EC The following standards have been used: EN 13155+A2 : 2009 Date: For CERTEX Danmark A/S Version A of A - Original instruction - CERTEX Danmark A/S - Page 22 of 25...
Page 24 At CERTEX Denmark, we are a secure and reliable total supplier and partner within lifting equipment. Below is an overview of the industries we service, our product range, and the services we offer." Version A of A - Original instruction - CERTEX Danmark A/S -...
Page 25 & know-how within lifting, load tests & engineering, CERTEX Denmark is your reliable partner & supplier of steel wire, lifting applications & related services." Version A of A - Original instruction - CERTEX Danmark A/S - Page 24 of 25...