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Related Manuals for Sankosha LP-6000E
Summary of Contents for Sankosha LP-6000E
- Page 1 LP-6000E Instruction Manual For your safety, read this manual carefully before using the machine. Keep this instruction manual in a place that can be read by the machine operator at any time. If you have any questions, contact your distributor or us.
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Page 3: Product Specifications
Thank you for choosing our Machine. This machine was delivered to you after thorough inspection at our factory. Read this manual carefully for properly and safely usage of this machine. Product Specifications Model LP-6000E LP6000E-V1X**** Type LP6000E-V1XT*** Electrical specifications 100V-230V Single-phase, 50/60Hz, 1.6A... -
Page 4: Table Of Contents
Table of contents Product Specifications ................3 Safety Guidelines ..................5 Safety Labels ..................... 8 Name of Each Part ................10 Main parts ......................10 Control box ......................11 Control panel ...................... 12 Operation Procedure ................13 1. Supply air ......................13 2. -
Page 5: Safety Guidelines
Sankosha cannot be held legally responsible for any injuries to operators or damage to machines caused by alterations to machines or operations not described in the machine manual. - Page 6 WARNING Installation Shock Hazard ■ ■ Installation of this product must be performed only by authorized distributor Do not put a finger or metal into the or by qualified personnel who has read machine or Control Box. this manual. Improper installation or rigging of this machine may It may cause electric shock or fire.
- Page 7 CAUTION Damage by Water Cleaning ■ ■ When the machine is damaged by water, Both the main power switch and the do not use. Ask a local distributor for breaker should be off when cleaning. maintenance or repair. It may cause electric shock, injury, fire or It may cause electric shock without power-off.
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Page 8: Safety Labels
Safety Labels ⑪ ⑩ ⑩ ⑪ ⑬ ④ ⑫ ⑩ ⑤ ③ ⑫ ① ② ⑧ Inside the box ⑩ ⑥ ⑭ ⑪ ④ ⑫ ⑤ ⑩ ⑦ ⑨ ⑭... - Page 9 ① ④ ② ⑥ ⑤ ③ High pressure air! ⑦ Before maintenance, close air valve and drain residual pressure. It may cause electric shock. Do not touch with wet hands. ⑧ Before opening Control Box or maintenance, always turn off the power. High pressure steam! ⑨...
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Page 10: Name Of Each Part
Name of Each Part Main parts Upper press head: Collar press Collar press receiver Middle press head: Cuff press Lower press head: Cuff press receiver Steam gauge Operation unit Shock absorber for upper press arm Control box Solenoid valve Left safety bar Upper press cylinder Right safety bar Upper press arm... -
Page 11: Control Box
⑤ Control box ② ③ ④ ⑥ ⑦ ① ①Power switch This switch is the main power. Black button :turn on the power, Red button turn off the power. ②Emergency stop button You can safely stop the machine and release the press at any time by pushing this button. At the same time beep will start. -
Page 12: Control Panel
Control panel ⑨ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ① Collar・Cuffs button Normally this button turning ON and you can press cuff and collar. If you push and turn OFF this button, after timer operation only upper press head open. This function can be available such as for a one-point press on front side of the shirt or touch up work. -
Page 13: Operation Procedure
Operation Procedure Follow the procedure for proper operation. CAUTION Improper operation can cause mechanical failure or injury to operators. 1. Supply air This machine requires an air pressure of 0.6MPa. Make sure the air pressure is 0.6MPa at the Air inlet air pressure gauge on the regulator. -
Page 14: Supply Steam
2. Supply steam ●Check whether steam with the pressure at 0.6MPa or more can be supplied to the machine. If the steam pressure does not reach required level, it may adversely affect the shirt finishing quality. Always check whether the steam pressure meets its requirement. ●It takes about 15 minutes until press heads heat up after steam is injected. -
Page 15: How To Finish The Shirts
・When operating the machine, check the safety of the surroundings and be careful not to accidentally get your hands or shirt caught in the moving parts of the machine. CAUTION ・The area around the metal part of the iron is hot, be careful as you may get burned if you touch it with your hands when setting the shirt. - Page 16 ②Press the cuff. Push the left and right start button together until the cuff completely down. Note that if you release the start button before the middle press head is pressed, CAUTION the middle press head will open without being pressed. ③Set the collar.
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Page 17: Turn Off The Power
④Push the left and right start button together until the collar completely down. Note that if you release the start button before the upper press head is pressed, CAUTION the upper press head will open without being pressed. ※Selected timer lamp will blink in the press operation. ※If you want to release the press, push the reset button. -
Page 18: Other Operations
Other Operations How to reset emergency stop Pushing the emergency stop button or safety bars will make all operations stop and will return the machine to the start position. The display will display“E 1” （Emergency button） “E 2”（Left safety bar）and “E 3 ”（Right safety bar）. How to Release ・If you push the emergency stop button, turn the emergency stop button clockwise to release the lock on the button. -
Page 19: Cover Replacement
Use the cover supplied by Sankosha. Using another company’s cover may give a bad finish. Sankosha takes no responsibility if you do not use factory original covers & padding. 1. Collar cover and pad. The cover tension rod contained in the removed color cover Caution will be reused. - Page 20 ⑦ Thread the two cover tension rods through the new color cover. Cover tension rod Cover tension rod Cover tension rod insertion port ⑧ Cover the middle press head with the cover and fit the silicon inside the cover into the collar guide plate.
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Page 21: Cuff Cover And Pad
2. Cuff cover and pad ◎ If you want to continue after replacing the color cover, turn right the adjustment knob of the regulator, supply air to the machine. The middle press head opens. Keep the power off. ◎ If you want to replace only the cuff cover, turn off the power. The cuff cover has front and back. - Page 22 ④ As shown in the figure-1 below, place the cuff HR silicon 10 mm, cuff spring felt 13 mm, and cuff cover. Refer to Figure-2 for the positional relationship between cuff HR silicone 10mm and cuff spring felt pad 13mm. Insert the cuff cover tension rods on the front, back, left and right sides of the cuff cover, and then tie the string.
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Page 23: Test Operation
Test Operation Before using the test operation, make sure there is no one working WARNING near the machine. The Test mode operation enables the machine to run each process while the machine runs all the functions continuously on the normal operation. It also works as “Input Test”, “DIP Function”, “Volume Function”, and changes the setting. - Page 24 Test number list Test No. Test item Remarks Push the Enter button, the buzzer sounds. Buzzer For press operation and timing confirmation. There is buzzer sound. Press test Initial state settings when the power is turned on. Dip setting Set the number of seconds when each part operates. Volume setting Check the display.
- Page 25 ：Dip setting ■ If you select with the Enter button, the display shows and you can select the items in the table below with the dial. Select the item you want to change with the Enter button and display shows the current settings.
- Page 26 ：Panel button test ■ After selecting with the Enter button, you can check the electrical connection of the buttons on the control panel. While the button is pushed, the green light will light up and the display will show the position number of the pushed button.
- Page 27 ：Cover counter ■ Displays the number of presses of the cover currently attached to the machine. Reset this counter after replacing the cover. See page 18 for details on how to reset. ：Press counter ■ Displays the cumulative number of presses performed by the machine so far. This counter cannot be reset.
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Page 28: Troubleshooting
◎During the operation, an error number shows up at the display window on the control panel if something is wrong. Check below List, and take the necessary action. Call your dealer or Sankosha if the normal operation does not resume. The inside of the electric box is very dangerous, do the work by a qualified WARNING person. - Page 29 1. Error Item 2. Error Description Error No. 3. Check Point 1．Error when opening the middle press arm. 2．The middle press arm pass sensor "SQ01" has not responded even after 2 seconds or more have passed since the middle press head was raised. 3．Select "Input Test 1"...
- Page 30 1. Error Item Error No. 2. Error Description 3. Check Point 1．Upper press arm middle sensor error 2．（1）The upper press arm middle sensor SQ02 of the upper press arm cylinder is responding when the power is turned on or when the upper press arm start moving. （2）It has not passed the upper press arm middle sensor SQ02 of the upper press arm cylinder even after 2 seconds or more since the upper press arm start moving.
- Page 31 1. Error Item Error No. 2. Error Description 3. Check Point The model name written on the board does not match the program. The model identification DIP switch settings on the board do not match the program. 1. Display board external input error 2.
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Page 32: Daily Maintenance
Daily Maintenance In order to ensure the safety of operation and to maintain the finished CAUTION quality, check according to the following “Check item list” before starting work. Check item list Check Item Daily Yearly 1. Air pressure ○ 2. Regulator ○... -
Page 33: Daily Check Item
Daily check item 1. Air pressure ： Figure-1 Check the air pressure of the regulator is the specified pressure 0.6MPa. If the specified pressure has not been reached, adjust according to the following procedure. Pressure increase Pressure decrease ［How to adjust air pressure］ Adjustment②... -
Page 34: Yearly Check Item
5. Cover : Figure-4 Left and right safety bar Make sure that the cover that finishes the collar and cuffs is not dirty or torn. If it is dirty or torn, replace it. Upper press surface Collar cover 6. Cleaning the press surface ： Figure-4 Middle press Clean each pressed surface to remove dirt and surface... -
Page 35: Spare Parts List
Spare Parts List Turn off the power when replacing part. CAUTION Let the machine cool down completely before replacing part. Ignoring these warnings may result in injury or burns. Index １ ： Front side ２ ： Rear side ３ ： Steam piping ４... -
Page 36: 1：Front Side
1：Front side... - Page 37 １：Front side No. Part code Part name Q'ty Remarks 101 H0D001 Emergency spring A 102 H0D002 Emergency spring B Serial No. 21I072 LP6000E-V1X: 1,2, and 5～ LP6000E-V1XT001～ Push button switch Serial No. 21I085 LP6000E-V1X:3 and 4 104 H0D017 Spring Collar press 105 H0J001 Spring 106 USP-UNT-029-0 Cover tension spring unit...
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Page 38: 2：Rear Side
2：Rear side... - Page 39 ２：Rear side Part code Part name Q'ty Remarks 201 B0W007 Cylinder Upper press 202 C1A083 Speed controller 203 B0W043 Cylinder Middle press 204 C1A056 Speed controller 205 B5A002 Cylinder sensor Middle press, Upper press arm 206 B6B020 Knuckle joint 207 E4A001 Bearing unit 208 E5A012 Rod end...
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Page 40: 3：Steam Piping
3：Steam piping... - Page 41 3：Steam piping Part code Part name Q'ty Remarks 301 A6B018 Flexible hose 3/8×800L 302 A6B022 Flexible hose 3/8×650L 303 A6B017 Flexible hose 3/8×600L 304 A6B015 Flexible hose 3/8×350L 305 J0A003 Steam pressure gauge 306 J2M014 Y type strainer...
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Page 42: 4：Covers
4：Covers... - Page 43 4：Covers Part code Part name Q'ty Remarks 401 S1C143 Collar cover 402 S1C066 Collar spring felt pad 10mm 403 S1C067 Collar silicone sponge 404 S1C144 Cuff cover 405 S1C146 Cuff spring felt pad 13mm 406 S1C145 Cuff silicone sponge 407 MT-13-PIN-063-0 Collar cover tension rod 408 BA3150 Cuff cover tension rod 409 CSP-UNT-012...
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Page 44: Diagram
Diagram Sensor diagram Electric connection diagram Steam piping diagram Air connection diagram... - Page 45 Sensor diagram SB5 : Left safety bar SB6 : Right safety bar SB3 : Left start button SB1 : Emergency stop button SB4 : Right start button SW1 : Stretch selection switch SB2 : Reset button SQ1 : Middle press arm pass sensor SQ2 : Upper press arm middle sensor SQ3 : Upper press arm pass sensor...
- Page 47 艐 艒 艓 艐 艐 艐 艒 艒 艒 艒 艑 艓 艓 艒 艓 艔 艕...
- Page 50 Steam piping diagram ① Flexible hose ： 3/8×800L（B） ② Flexible hose ： 3/8×650L（B） ③ Flexible hose ： 3/8×600L（B） ④ Flexible hose ： 3/8×350L（B） ⑤ Steam pressure gauge ： AMT7/16 φ60 1.6MPa ⑥ Y type strainer ： FC KY4-G3 15A 80Mesh...
- Page 52 SANKOSHA MANUFACTURING CO.,LTD. 988 Kanoya Cho, Hachioji, Tokyo 193-0815 JAPAN T e l： 81-42-621-1181 F a x： 81-42-620-0751 URL： https://overseas.sankosha-mfg.com/ Distributor LP6000E-V1X LP6000E-V1XT Rev. 8 2023. 11...
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