Summary of Contents for Bluerock Tools CG-100
- Page 1 Volume OPERATIONAL MANUAL MODEL: CG-100 DUEL CUTTING TRACK TORCH/BURNER MACHINE by BLUEROCK ® Tools...
- Page 2 C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E UNPACKING THE ITEM Caution: This machine is packed together with items that may be sharp, oily and overly heavy objects. Remove the machine from the packaging in a safe manner.
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Page 3: Table Of Contents
C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E Table of Contents SAFETY PRE-OPERATIONAL SAFETY CHECKS OPERATIONAL SAFETY CHECKS SPECIFICATIONS INCLUDED ACCESSORIES BLUEROCK ®... -
Page 4: Safety
Chapter C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E Safety DO NOT USE THIS MACHINE UNLESS YOU HAVE READ THE OPERATING INSTRUCTIONS! Welding safety glasses must be worn at Long and loose hair must be... - Page 5 C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E Ø DO keep body parts, clothing & power cords clear of turning/cutting pieces. Stay alert and use common since when using this tool.
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Page 6: Specifications
C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E Chapter Specifications ELECTRICAL DATA Voltage 110V, 60Hz Power Connection US Standard 3 Prong Type B Plug MECHANICAL DATA Motor Forward or Reverse Cone Disk Drive... -
Page 7: Com Or From Your Local Retailer
C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E Additional accessories for this machine can be found in BLUEROCK ® Tools online shop at www.bluerocktools.com or from your local retailer. -
Page 8: Operations
ENTIRE MANUAL BEFORE OPERATING THIS MACHINE! PURPOSE Ø The purpose of the CG-100 is to cut steel using oxy-acetylene or propane gas flame cutting. The machine is designed to cut straight and bevel cuts. The torch holders can be adjusted ±15 Ø... - Page 9 C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E The top knob will adjust the torch holder left to right. The side knob will adjust the torch holder up or down.
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Page 10: Setting Up The Machine
C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E SETTING UP THE MACHINE Ø Install the main spreader bar holder and the main spreader bar. Tighten the lever lock. -
Page 11: Transporting The Machine
C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E Ø Tighten the valve assembly side of the torch assembly above the main spreader bar assembly. Make sure to tighten the screw to lock in the valve assembly (see figure below for details). -
Page 12: Running The Machine For Straight Line Cuts
C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E Ø Ensure the torch tip is in a raised position so it will not get damaged when lifting up the machine or putting down the machine. -
Page 13: Using The Circle Cutting Attachment
C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E Ø Select the drive direction using the toggle switch. Ø Select the proper speed of the cut using the variable speed switch. Ø... -
Page 14: Proper Lighting Of Gas Torch
C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E PROPER LIGHTING OF GAS TORCH Ø Before attempting to light the torch tip follow this check list: Verify the regulator pressure adjustment screws are backed out. - Page 15 C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E Ø After cutting is complete, close oxygen cutting valve. Ø Next close pre-heating oxygen valve. Ø...
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Page 16: Troubleshooting
C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E Chapter Troubleshooting Note SERVICING SHOULD ONLY BE DONE BY A QUALIFIED TECHNICIAN. DON’T FORGET TO UNPLUG POWER TO UNIT PRIOR TO SERVICE! Problem Cause... -
Page 17: General Maintenance
C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E Chapter General Maintenance Ø Inspect electrical cords and electrical connections. Ø Keep machine clean and free of debris. Ø... -
Page 18: Electrical Diagram
C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E Chapter Electrical Diagram Code Name Specification Permanent magnetic DC Motor ZYT261，110V，24W，3600r/min Power transformer 110V/6.3V Pulse transformer... -
Page 19: Parts List
C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E Parts List Description Description Power cable kits Torch horizontal moving set Power cable plug Torch vertical moving set Power cable kits... -
Page 20: Exploded View Diagram
C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E Exploded View Diagram... - Page 21 C G - 1 0 0 T R A C K T O R C H B U R N E R M A C H I N E...
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