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Table of Contents
Related Manuals for FLOTER AirWave PRO
Summary of Contents for FLOTER AirWave PRO
- Page 1 OPERATING INSTRUCTIONS...
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Page 2: Table Of Contents
Contents Contents Safety guidelines Air cushion types – Type 7 filler Air cushion types – Type 8 wrapper Machine overview Technical data Recommended settings Accessories and spare parts Operating instructions Control panel settings Preset and lock function Change the knife Change the Transport belts Film guide pins Error codes... -
Page 3: Safety Guidelines
OPERATING INSTRUCTIONS Safety guidelines Please read the safety guidelines and operating instruction closely before using the machine. - Turn off the machine and disconnect power before opening the machine or performing any repair or maintenance work on the machine. - Switch off the machine if it will not be used for an extended period of time. - Do not insert any objects into the machine when it is connected to power. -
Page 4: Air Cushion Types - Type 7 Filler
OPERATING INSTRUCTIONS Air cushion types – Type 7 filler Our standard version – Polyethylene 20 µm Type 7.1 AirWave air cushion filler 100 x 210 mm; 20 µm; 700 m Ideal for filling small voids and for use as an intermediate layer Type 7.2 AirWave air cushion filler 150 x 210 mm 20 µm;... - Page 5 OPERATING INSTRUCTIONS Air cushion types – Type 8 wrapper Our standard version – Polyethylene 20µm 8.1-8.6 with 450 m; 8.3XL/8.4XL (600mm) with 300 m Type 8.0 AirWave wrapper 420mm 1 large chamber; 20µm; 450 m 1 large chambers for large volumes and for use as a top layer Type 8.1 AirWave wrapper 420mm 2 large chambers;...
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Page 6: Machine Overview
OPERATING INSTRUCTIONS Machine overview Connection jumbo roll Power cord, power switch holder (optional) Interface for external Sensor end of film control (optional) Control panel Film roll shaft Filling pipe for air supply Extendible base Film channel Spare part compartment Technical data Power supply: 230 V;... -
Page 7: Recommended Settings
OPERATING INSTRUCTIONS Recommended settings Recommended Recommended Air Volume Cushion Type Temperature [°C] PE (20µm) / ClimaFilm (20µm): 170-180 (V1) 26-30 170-180 (V1) 65-70 All other settings for Floeter air cushion chains and mats can be found here:... -
Page 8: Accessories And Spare Parts
OPERATING INSTRUCTIONS Accessories and spare parts Hex key (4 pcs) Teflon belt (1 pcs) Knife (1 pcs) Power cord (1 pcs) Fuse (1 pcs) Film guide pins (2 pcs) Distance ring... -
Page 9: Operating Instructions
OPERATING INSTRUCTIONS Operating instructions Connect power to the machine and switch on the machine. The start screen will appear automatically after approximately 3 seconds on the control panel. Insert film roll Load the roll of film on to the film roll shaft. Please note the side of air fill channel of the film. - Page 10 OPERATING INSTRUCTIONS Pull the film above the air nozzle and through the film channel. Press the “IN/OUT button” and pull the film all the way through. The corner of the film can be cut at an angle to make it easier to fit the film over the air nozzle.
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Page 11: Control Panel Settings
OPERATING INSTRUCTIONS Control panel settings Use the control panel to set the sealing temperature, film length, and air volume. Once a roll of film is loaded and all settings are correct, press “Start” to start the production of air cushions. Setting the sealing temperature The preset sealing temperature is 115°C. -
Page 12: Preset And Lock Function
OPERATING INSTRUCTIONS Preset and lock function Four presets with temperature, air volume and blowing time are possible for a quick selection. Programming the presetting can be done at programming level. To program or change a preset press 2-3 sec.”0” and enter “4-5-6”. Press “SET” to get to the requested value. -
Page 13: Change The Knife
OPERATING INSTRUCTIONS Change the blade You can easily change the blade for AirWavePro yourself. Step 1: Switch off the machine and disconnect power Always switch off the machine before opening it. Disconnect power to the machine by removing the power cord completely from the machine. Allow the machine to cool down! You must follow this step. - Page 14 OPERATING INSTRUCTIONS Step 2: Remove the knife Loosen the retaining screws on the outer cover. Remove the blade retainer. CAUTION! Even used blades are extremely sharp! Step 3: Change blade Loosen the screws securing the blade Turn around the blade one time 180° or apply a new one if both sides were already used.
- Page 15 OPERATING INSTRUCTIONS Step 4: Insert the blade Insert the blade into the slot at the machine casing and fixing it carefully with the srew. Reinstall the cover and fix it carefully with the screws.
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Page 16: Change The Transport Belts
OPERATING INSTRUCTIONS Change the Transport belts You can easily change the Teflon belts for AirWavePRO yourself. Step 1: Switch off and disconnect power Switch off the machine and disconnect power Always switch off the machine before opening it. Disconnect power to the machine by removing the power cord completely from the machine. - Page 17 OPERATING INSTRUCTIONS Step 4: Release PTFE belt Push heating unit and release the tension for the transport belt. Remove the slackened transport belt. Step 5: Insert new PTFE belt Place the heating unit, place the new belt on the heating unit and the silicone wheel and release the pressure.
- Page 18 OPERATING INSTRUCTIONS Step 6: Tension the levers, close the machine. Turn the tension lever back to the left to press the transport rolls against each other. Fit the covers of the Teflon belts and screw them carefully with the prepared hex key.
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Page 19: Film Guide Pins
OPERATING INSTRUCTIONS Film guide pins For a more effective air volume or better film guide for the film Types 8.3 - 8.5 use the two guiding pins. Screw the pins at the machine casing Thread the film trough the pins and over the airpipe. -
Page 20: Options And Expandability
OPERATING INSTRUCTIONS Options and expandability Please contact your sales advisor for further information. Distance controlled production by Bluetooth connection. With tablet or smartphone Fully automated control by the installation of a filling level sensor. Optimal for overhead compartment or mobile air cushion storage. - Page 21 OPERATING INSTRUCTIONS AirWave1/2/PRO Rolling basket always brings your air cushions to the ergonomically correct working height. Locally flexible. AirWave 1/2/PRO Mobile table solution Bring your machine to the ideal working height. (compatible with Docking station) AirWave 1/2/PRO Docking station For an decentralized consumption with mobile rolling container completely independent of machine position.
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Page 22: Maintenance & Cleaning
OPERATING INSTRUCTIONS Maintenance & Cleaning The AirWavePRO is a low maintenance machine. Mechanically claimed parts can show traces of abrasion after certain operating time. Furthermore there can occur contamination or residue of at the AirWavePRO. Our recommendation: All 30 roll changes and on demand: 1) Check Teflon belts and replace as the circumstances require 2) Check red transport rolls regarding contamination and grip clean or replace if necessary 3) The gear wheels always need to be sufficiently greased... -
Page 23: Warranty
OPERATING INSTRUCTIONS Warranty AirWavePRO has a 12-month manufacturer’s warranty that covers all electronic and mechanical components. The warranty period starts automatically when you purchase the machine. In the event of damage, please contact our back office (please see contact below). If the machine needs to be send back to us, please follow the steps discussed with our service team. -
Page 24: Support And Service
OPERATING INSTRUCTIONS Support and Service If you need support, advice or do you have any questions? We are here for you: www.floeter.com/en/support/ FLOETER Verpackungs-Service GmbH Robert-Bosch-Straße 17 71701 Schwieberdingen Germany tel.: +49 (0) 7150 / 92396 - 0 Info@floeter.com www.floeter.com...
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