EKF PGR-120 Technical Manual

Hand-operated hydraulic crimping tool

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TECHNICAL
MANUAL
Hand-operated hydraulic
crimping tool
PGR-120
PGRs-120
Caution: Please read this manual
carefully before performing
operation.
Please keep this manual properly
for future reference.
The tool you received may differ
from information in the manual
due to product improvement.
ekfgroup.com

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Summary of Contents for EKF PGR-120

  • Page 1 TECHNICAL MANUAL Hand-operated hydraulic crimping tool PGR-120 PGRs-120 Caution: Please read this manual carefully before performing operation. Please keep this manual properly for future reference. The tool you received may differ from information in the manual due to product improvement.
  • Page 2: Technical Data

    Hand-operated hydraulic crimping tool PGR-120 / PGRs-120 DESCRIPTION Hand-operated hydraulic crimping tools PGR-120 and PGRs-120 with internal pump are designed to crimp and splice aluminium and copper strands of insulated 10-120 mm² cables with DIN cord end terminals, lugs and sleeves by hexagonal dies.
  • Page 3: Operation Procedure

    For recommended number of crimping operations with PGR-120 / PGRs-120, depending on wire flexibility, refer to the table below. If no crimping mark is stated on lugs or sleeves, crimp them so that space between crimping points approx. equals to crimping...
  • Page 4: Maintenance

    Hand-operated hydraulic crimping tool PGR-120 / PGRs-120 CRIMPING COMPATIBILITY Number of crimpings Cross-section, mm Size Dies (wire type) end terminals sleeves Dies vs copper connectors compatibility (DIN 46267) 10 – (5, 6, 8) – 5 10 (2, 3, 4); 16 (1) «10»...
  • Page 5: Safety Instructions

    Hand-operated hydraulic crimping tool PGR-120 / PGRs-120 OIL REFILL 1. Turn the setscrew 4. Fill in new oil. to the «Open» position. Avoid air ingress. 2. Remove the stationary 5. Close the cap. Tighten lever. the lever and pump the tool.
  • Page 6: Troubleshooting

    Hand-operated hydraulic crimping tool PGR-120 / PGRs-120 TRANSPORTATION, STORAGE AND OPERATION CONDITIONS Store tools on racks, in a dry, clean place. Do not store tools in a place subject to corrosion. For long storage, lubricate exposed metal parts with a thin layer of grease using a piece of soft cloth. Store tools so that all tags and labels containing important information are retained.
  • Page 7: Delivery Scope

    Service life: 5 years. Manufacturer: for information, refer to the product package. Importer and EKF trademark service representative: EKF ELECTRICAL SOLUTION – FZCO, Dubai Silicon Oasis, DDP, Building A2, Dubai, United Arab Emirates. Importer and EKF trademark service representative on the territory of the Russian Federation: OOO «Electroresheniya», Otradnaya st., 2b bld.
  • Page 8: Certificate Of Acceptance

    CERTIFICATE OF ACCEPTANCE Hand-operated hydraulic crimping tool PGR-120/PGRs-120 has been approved for operation. Date of manufacture: for information, refer to the product package. Quality control stamp ekfgroup.com...

This manual is also suitable for:

Pgrs-120

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