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AUTO CHARGE 1200
LOW PROFILE CHARGER WITH PLC
AUTOMATIC SINGLE OUTPUT BATTERY CHARGER
Optional Remote
Displays
File: IM_091-187-12_GEN2_revA1
Revised By: PSS/JN
Date: 09-24-2020
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
INSTRUCTION MANUAL
MODEL #: 091-187-12
INPUT: 120 Volt, 50/60 Hz, 5 Amps
OUTPUT: 40 Amps
®
Compatible with Super Auto
Eject Deluxe Covers
Ph: 800-346-0857
Fax: 631-567-5826
sales@kussmaul.com
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Table of Contents
Summary of Contents for AUTO CHARGE 1200
- Page 1 INSTRUCTION MANUAL AUTO CHARGE 1200 ® LOW PROFILE CHARGER WITH PLC AUTOMATIC SINGLE OUTPUT BATTERY CHARGER Optional Remote Compatible with Super Auto Displays Eject Deluxe Covers MODEL #: 091-187-12 INPUT: 120 Volt, 50/60 Hz, 5 Amps OUTPUT: 40 Amps File: IM_091-187-12_GEN2_revA1...
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Page 2: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS I. PERSONAL PRECAUTIONS: 1. Someone should be within range of your voice or close enough to come to your aid when you work near a lead-acid battery. 2. Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes. 3. - Page 3 • Internal cooling fan II. CHARGE CONTROLS & ELECTRONIC REMOTE SENSING The AC 1200, with PLC contains a precision voltage controller to maintain the battery’s charge. The output terminal is voltage regulated, and internal circuitry provides for constant power during loaded situations.
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Page 4: Led Status Indicators
SYSTEM: See specifications page for description of system status. VI. COOLING FAN The AC 1200 is fan cooled and automatically cycles on and off depending on output current. When the fan is on, air is circulated and exhausted through the right side. The fan cycles briefly when power is applied in order to verify that it is functioning. -
Page 5: Operation
OPERATION BATTERY TYPE SELECTION SWITCHES Switches “1” and “2” should be used to match the battery chemistry. Units are shipped with all switched down (default setting). Switches can be set at follows: Lead-Acid - Both switches down (off) - factory default setting Gelled Electrolyte (Gel-Cell) - Switch “1”... -
Page 6: Wiring Specifications
WIRING I. BATTERY CHARGER WIRING INSTRUCTIONS 1. Refer to Installation Wiring Diagram I and II. 2. Refer to Wiring Specifications to determine the recommended wire size and maximum lengths. Using a smaller gauge may cause overheating of the terminal. Additional informa- tion is available upon request if longer, larger wiring is required. -
Page 7: Installation Wiring Diagram
INSTALLATION WIRING DIAGRAM I. FOR BAR GRAPH DISPLAY, 091-199-001 OR DELUXE STATUS CENTER, 091-194-IND Wiring Diagram shown is for a 10 foot installation 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... - Page 8 II. FOR WATERTIGHT DELUXE STATUS CENTER, 091-194-IND-WT-XX Wiring Diagram shown is for a 10 foot installation 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com...
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Page 9: Dip Switch Settings
DIP SWITCH SETTINGS SWITCH SHOWN IN OFF POSITION This is what the dip switch Legend on front panel of charger should look like when setting it to the legend on the front panel of the charger. 1 2 3 4 5 6 7 8 LEAD FLOAT AUTO... -
Page 10: Specifications
SPECIFICATIONS Input Power: 100-130 Volts, 50/60 Hz, 6 Amperes Max Input Fuse: (2) - 8 amp, fast acting, 5X20mm Output Power: 12 Volts DC, 40 Amperes Max Operating Temperature Range: -25ºC to 50ºC Battery Selector Switch: Battery Type Float VDC +/- 1% Absorption VDC +/- 1% Lead-Acid 13.25... -
Page 11: Optional Accessories
OPTIONAL ACCESSORIES I. BAR GRAPH DISPLAY, MODEL #: 091-199-001 • 10-Segment LED display indicate the “state of charge” and the general condition of the batteries II. DELUXE STATUS CENTER, MODEL #: 091-194-IND • Indicator has a digital voltage and ampere display •... - Page 12 ADDL. OPTIONAL ACCESSORIES VI. SUPER AUTO EJECT DELUXE COVER, BAR GRAPH DISPLAY MODEL #: 091-55-234-XXX • Incorporates Auto Eject cover and Bar Graph Display into one product • Lid on cover opens 180-degrees to prevent beakage • 10-LED bar graph provides Auto Charger status •...
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Page 13: Installation Record
INSTALLATION RECORD DATE INSTALLED _______________________________________________________ INSTALLED BY _________________________________________________________ VEHICLE IDENTIFICATION _______________________________________________ VEHICLE OWNER _______________________________________________________ WARRANTY POLICY All products of Kussmaul Electronics Company Inc. are warranted to be free of defects of material or workmanship. Liability is limited to repairing or replacing at our factory, without charge, any material or defects which become apparent in normal use within 3 years from the date the equipment was shipped.
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