Summary of Contents for Shaktiman SMS
- Page 1 Tirth Agro Technology Pvt. Ltd. Mobile Shredder related information Name:-__________________________________ Add:-____________________________________ ____________________________________...
- Page 2 We are happy to present 'Training Handbook –Mobile Shredder' of Tirth Agro Technology Pvt. Ltd. (Shaktiman). We have tried to give more all the relevant information like what is Mobile shredder? How do you run in the field, specifications, cleaning, repair, assembly and troubleshooting etc.
- Page 3 Index Sr No. Contents Page No Introduction 1.1 Use of mobile shredder 1.2 Parts information 1.3 Technical Specifications Attaching and detaching the implement 2.1 How to connect a machine with a tractor? 2.2 How to set the length of the PTO shaft? 2.3 Different type of exhaust pipe 2.4 How to detach machine from tractor? 2.5 How to fold a machine?
- Page 4 1. Introduction Tirth Agro Technology Pvt. Ltd. Has made 3 types of mobile shredders, such as 1) Mobile Shredder SMS is a Fodder harvester ideal for fast cutting and shredding of forage. (Forage Harvester) Shredded fodder can be collected in...
- Page 5 Mobile Shredder (Forage Harvester) can operate with a 540/1000 RPM tractor with 45 HP and above HP which should have Dual Clutch PTO. The machine works in the offset position and can be folded and locked for the transport position making it easy, safe and comfortable to transport the machine between areas and for long distances in narrow roads.
- Page 6 To support the machine. Primary Gear Box To attach a tractor with 540/1000 rpm. Crop Guide To give correct path to the crop. Disc Cutter To cut the crop. Feeder Drum It works by holding the crop and sending it to the machine. Fly-Wheel It has two types.
- Page 7 Mobile Shredder (Forage Harvester) MODEL 2540 (folded) &3050 (unfolded) Overall height (mm) 1320 (fold) &2555 (unfold) Overall Width (mm) 1340 (small), 3100 (long) &3400 (extra-long) Overall Length (mm) Weight (kg / lb) 600 / 1323 Working Width(mm) 40+ & 34+ Dual Clutch Tractor Power (HP / KW) Category 2 3 point hitch...
- Page 8 Static Mobile Shredder Model With small chute With long chute Overall height (mm) 1920 2320 Overall Width (mm) 1335 1335 Overall Length (mm) 1340 2820 Tractor Power (HP) & 35 & 30 Power Transferred to PTO Three Point Hitch Cat II PTO Input Speed (RPM) Weight (kg/lbs) 493 / 1085...
- Page 9 2. Attaching and detaching the implement 2.1 How to connect a machine with a tractor? Bring the tractor back and insert LH lower link (1) of the tractor to the corresponding hitch pin of the equipment and lock it with the help of linch pin.
- Page 10 After lifting the machine from hydraulic, if the machine is moving more than 2 inches to the right and left side, then the machine runs only one side will move and there is a possibility of breaking the PTO cross. That is why adjust the side swinging chain with the lower link.
- Page 11 Put the exhaust pipe on the machine with proper orientation as shown in the below picture. Fastened the chute with suitable nuts and bolts Small exhaust pipe cannot be rotated but other exhaust pipe can be rotated. Do the below process as described below for the orientation of the exhaust pipe.
- Page 12 2.4 How to detach machine from tractor? Detaching the machine from the tractor is the reverse process of attaching the machine. Place the equipment on the ground level, lower the stand and lock the stand so that the tool is straight after detaching from the tractor.
- Page 13 2.6 How to Unfold a Machine? Open the locking plate, nut-bolt with a spanner in the machine and keep it in a safe place. Put the machine down with tractor hydraulics. Open safety chain from the machine, both PTO shafts the outer tube and inner tube grooves match and Slide both PTO shafts.
- Page 14 2.8 Spanner set required for mobile shredders Spanner Name Quantity Spanner Name Quantity 8 mm Allen key 24 Box 11 Fix 36 Ring Fix 12 Ring Fix 36 Box 13 Ring Fix 50 Box 16 Ring Fix Pointer rod 16 Box Filler gauge 17 Ring Fix Dowel Pin 5mm...
- Page 15 3. Settings in Mobile shredder 3.1 A gap between two disc cutters There should be a 1 mm gap between the two disc cutters. Gap can be checked with filler gauge. If there is more than 1 mm gap, then the cutting will be thicker and if there is less than 1 mm gap then there are chances of two disc cutters blades rubbing together.
- Page 16 Tighten the 2 nuts in front of the spring tension plate with the spanner so that the sliding arm has shaken। Draw a 150 kg spring balance in the sliding arm. The sliding arm should move after reaching 100 kg. If not move, then two nuts in front of the spring will have to be tightened with the spanner.
- Page 17 3.4 C-Blade and Flywheel Blade gap adjustment There should be a gap of 1 mm between the C-blade and the flywheel blade. Gap should be checked with filler gauge. If there is less than 1 mm gap, then the C-blade and flywheel blade are likely to collide and if there is more than 1 mm gap then the cutting will become thicker.
- Page 18 Just loose the 5 nut bolts in the C blade and pull the C blade slightly out of the frame. The scraper blade should not move when pulling the C blade out. Keep in mind that with the help of scale, C blade should be come out from every side.
- Page 19 Loose the 3 nuts above the grinding wheel. Loose the nut under the number 3 nut and keep tightening the top nut. Tighten until the flywheel blade and grinding wheel are straight. Tighten the 3 nuts above the grinding wheel. Before gap shown After no gap shown ...
- Page 20 Condition-3 If the flywheel blade does not allow the grinding wheel to rotate. That is, the flywheel blade is hitting the grinding wheel. Follow the procedure described below to make the flywheel blade rotate properly. Loose the 3 nuts above the grinding wheel. ...
- Page 21 blade, stand between the machine and the tractor. As shown in the photo. Never have to stand on the left side of mobile shredder while grinding. This is because the ground grinding wheel is rotating anti clockwise. If the grinding wheel breaks at that time, then the grinding wheel will fall to the left and you feel any injury.
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Page 22: Lubrication And Maintenance
4. Lubrication and maintenance 4.1 Checking oil level in primary and secondary gear boxes The primary gear box and secondary gear box are required to check the oil level every week. Open the oil level plug with a spanner to check. If the oil starts to come out of the level plug, then the oil level is correct and if the oil does not come out, then open the oil filling plug from the spanner and fill the oil through a funnel. - Page 23 4.3 Oil filling in secondary gearbox The secondary gear box has two combined gear box. 1.Main gear box 2.Fly wheel gear box. The secondary gear box has a total 7litres oil, in which the aluminium part of the main gear box has a capacity of 2 litres oil and the flywheel gear box has a capacity of 5 litres oil and the grade of oil is 85 W140 (HP/EP140).
- Page 24 Put both gears back to the same place. Then fasten the bolt to the spanner by covering it. Open the oil level plug by the spanner. The top part of the main gear box contains 2.5 liters of oil. Open the breather cape and fill the oil with a funnel.
- Page 25 Open the level plug of the flywheel gear box and the air breather plug (oil filling plug) of the main gear box with a spanner. Then fill the oil in the gear box through a funnel. Keep in mind that Don’t pouring oil in the flywheel gear box gear, because if you fill5 litres of oil in the flywheel gear box, then the oil will start to be come out from the level plug.
- Page 26 4.5 Maintenance schedule Every Every Every ACTIVITIES 8 hr 50 hr 200 hr Check & tight all bolts & nuts of flywheel √ Blades, guides, disc cutters. Grease all crosses of drive shafts & ensure √ the grease is coming out of all four cups Check tension of sliding arm spring √...
- Page 27 4.7 Storage & Maintenance Before storing the machine, keep in mind that there is no fertilizer, garbage or soil in the machine. If it has dirty, clean it with a dry cloth so that there is no rust. If the nuts and bolts are loose, then tighten it with the spanner of all the parts.
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