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JackRabbit JACKRUNNER JR400 Owner's/Operator's Manual

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JACKRABBIT
OWNER'S – OPERATOR'S MANUAL
JACKRUNNER JR400
Serial #645---
Phone (209) 599-6118 Fax (209) 599-6118
E- Mail
sales@jackrabbit.bz
or
info@jackrabbit.bz
02/01/2013

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  • Page 1 JACKRABBIT OWNER’S – OPERATOR’S MANUAL JACKRUNNER JR400 Serial #645--- Phone (209) 599-6118 Fax (209) 599-6118 E- Mail sales@jackrabbit.bz info@jackrabbit.bz 02/01/2013...

  • Page 2: To Our Customers

    The obligation of JACKRABBIT shall be limited to replacing any part which shall, within 1 year (1 season) after delivery to the original purchaser, be returned to JACKRABBIT with transportation charges prepaid and which an examination by JACKRABBIT discloses defective.

  • Page 3: Table Of Contents

    Table of Contents SAFETY ............................4 SAFETY SIGNAL WORDS ......................4 GENERAL SAFETY GUIDELINES ..................5 SAFETY DECAL CARE ......................5 TIRE SAFETY..........................5 LIGHTING AND MARKING ....................6 BEFORE OPERATION......................6 DURING OPERATION ......................7 HIGHWAY AND TRANSPORT OPERATIONS ..............8 FOLLOWING OPERATION .....................

  • Page 4: Safety

    SAFETY Read and understand this manual and all safety signs before operating and maintaining. Review the safety instructions and precautions annually. TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS.

  • Page 5: General Safety Guidelines

    GENERAL SAFETY GUIDELINES Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufacturers build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment.

  • Page 6: Lighting And Marking

     Do not attempt to mount a tire unless you have the proper equipment and experience to do the job.  Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to service and/or mount tires. ...

  • Page 7: During Operation

    DURING OPERATION  Children should not be allowed on the product.  Clear the area of small children and bystanders before moving the feeder.  Securely attach feeder to towing unit, using a hardened 3/4” pin, a metal retainer, and safety chains if required.

  • Page 8: Highway And Transport Operations

    HIGHWAY AND TRANSPORT OPERATIONS  Adopt safe driving practices:  Keep the brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING WITH MACHINE IN TOW AS LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT.  Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an emergency stop to be safe and secure.

  • Page 9: Following Operation

     Avoid loose fill, rocks and holes; they can be dangerous for equipment operation or movement.  Allow for unit length when making turns.  Operate the towing vehicle from the operator’s seat only.  Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while standing alongside of unit.

  • Page 10: Performing Maintenance

    PERFORMING MAINTENANCE  Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.  Make sure there is plenty of ventilation. Never operate the engine of the towing vehicle in a closed building. The exhaust fumes may cause asphyxiation. ...

  • Page 11: Section A- Safety Instructions

    SECTION A- SAFETY INSTRUCTIONS IMPORTANT SAFETY NOTICE Improper practices or carelessness can cause bodily injury or death. Always instruct the operator in the proper operating procedures. The operator must read and understand all safety instructions in the Owner’s – Operator’s Manual and in the cab of the JackRunner prior to operating the JackRunner.

  • Page 13: Section B- Specifications

    Leaf: front and rear Hi-Float 12 – 16.5 TL R-3 Tire Size: Fuel Diesel: Capacity = 44 US gal. Hydraulic Oil: Capacity = 43 US gal. All specifications subject to change without notice. For further information call JackRabbit at (209) 599- 6118.

  • Page 14: Maintenance Materials Specifications

    MAINTENANCE MATERIALS SPECIFICATIONS Use only JackRabbit parts for warranty protection and maximum performance. 1. Engine Oil: 15W – 40 Multi-viscosity motor oil. (See Operation Manual for special conditions). 2. Engine Oil Filter: JackRabbit #28973 Fleetguard #LF3970 Capacity 10 quarts – 9.5 liters (with filter change).

  • Page 15: Section C- Controls

    SECTION C- CONTROLS 1. STEERING The JackRunner steering is a non-reactive type (won’t automatically return to center). This provides positive control while driving in both directions. 2. DIRECTION AND SPEED CONTROL The foot operated pedals provide direction, speed control and braking. The arrows show the direction of travel when the pedal is depressed.

  • Page 16: Air Conditioner

    11. AIR CONDITIONER Toggle switch right – ON – OFF. Toggle switch left – fan speed. Circuit breaker. 12. KEY (Ignition Switch) 13. DIAGNOSTIC IDLE (Switch) 14. DIAGNOSTIC (Switch) 15. ENGINE MONITOR...
  • Page 18 OPERATOR SEAT: The operator’s seat has the following adjustments to provide the operator with easy and convenient movements and functions.
  • Page 19 21. HYDRAULIC OIL: Sight gauge on hydraulic oil tank. 22. DIESEL FUEL: Gauge on top of diesel fuel tank. 23. HYDRAULIC OIL SHUTOFF VALVES: Two valves are located on right side of hydraulic oil tank. These valves are used to stop oil loss when changing hydraulic oil filters.

  • Page 20: Section D- Operating Procedures

    SECTION D- OPERATING PROCEDURES Do not allow anyone to operate the JackRuner who has not been properly trained in its safe operation. After an extended shutdown period (30 days) or after an engine oil change make sure the engine receives the correct oil flow. See Engine Operation and Maintenance Manual. CHECK POINTS BEFORE USE 1.
  • Page 21 17. Check lug nuts: Torque rear lug nuts to 390-500 FT/LBS. 18. Now you are ready to go to the field.

  • Page 22: Daily Operation

    RPM to idle. LET ENGINE IDLE FOR 1-2 MINUTES THEN TURN OFF ENGINE. Using the complete JackRabbit system: 1. The JackRunner engine should be warmed up (3 to 4 minutes prior to full RPM operation). 2. Advance engine throttle to full RPM and use the foot pedal to control speed.

  • Page 25: Section E - Maintenance Procedures And Schedule

    SECTION E - MAINTENANCE PROCEDURES AND SCHEDULE WHEN SERVICING THE JACKRUNNER USE YELLOW SAFETY BAR TO SECURE BIN IN RAISED POSITION. Before doing any service or maintenance work on the engine take the time to review your ENGINE OPERATION AND MAINTENANCE MANUAL. It provides additional technical information you will need to correctly service and maintain the JackRuner engine.
  • Page 26 CHASSIS: 9. Check tire pressure. Check sidewall on tires for max pressure rating. 10. Check hydraulic oil level. If hydraulic oil is low add only ISO-68 hydraulic oil. Fill to a level which is between the sight gauges. The bottom gauge should be full, the top one empty.

  • Page 27: Engine Air Filters Service Instructions

    ENGINE AIR FILTERS SERVICE INSTRUCTIONS DAILY MAINTENANCE: SEE DECAL ON FILTER HOUSING:...

  • Page 29: Maintenance At 250 Hours Or 3 Months

    MAINTENANCE AT 250 HOURS OR 3 MONTHS 1. Inspect engine air filter system (See Pages 50 - 51). See Maintenance Materials Specifications (Page 4) for replacement engine air filters. 2. Inspect air intake system. Inspect the intake piping for cracked hoses, loose clamps or punctures.

  • Page 30: Maintenance At 500 Hours Or 6 Months

    MAINTENANCE AT 500 HOURS OR 6 MONTHS 1. Replace engine fuel filters. See Engine (Operation and Maintenance) Manual for details (two filters). See Maintenance Materials Specifications (Page 4) for engine fuel filters. 2. Check antifreeze concentration. See Engine (Operation and Maintenance Manual for details. 3.

  • Page 31: Storage Off-Season

    STORAGE OFF-SEASON Wash and clean chassis and cab. Clean all air filters and re-install. Change engine oil and oil filter. Fill diesel tank. Fill hydraulic oil tank (oil level between bottom and top sight gauge). Air tires. Inspect belts, hoses and general appearance of engine and chassis. Repair or replace items that show wear or damage.

  • Page 32: Section F - Trouble Shooting

    The following is a list of possible problems that may occur, and some possible causes and remedies. If the solution to these problems or any other problem is not readily apparent, contact your JackRabbit dealer or JackRabbit direct. Phone (209) 599-6118 or Fax (209) 599-6119.
  • Page 33 Connect hydraulic gauge (5,000 PSI) to diagnostic nipple (nipple pointing down rear pump). Check pressure should be 2250 PSI @ 2000 engine RPM. Adjust- ment in Cab by Joy-Stick. Contact JackRabbit. Air Conditioner blows Broke or loose Replace or tighten fan belt. warm air.

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