Summary of Contents for Uni-Mig PLASMA CUT55
- Page 1 UNI FLAME AUTOLIFT PLASMA CUT55/105 Inverter Air Plasma Manual MILD STEEL MILD STEEL Plasma CUT PLASMA CUT 55 PLASMA CUT 105 MAXIMUM CUTTING CAPACITY 28MM MAXIMUM CUTTING CAPACITY 20MM...
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Page 2: Table Of Contents
YEARS Warranty Machine Model Description Part Number Plasma Cut 55 - 105 KUPJR55 - KUPJR105 CONTENTS PAGE No: Safety General Description Curcuit Diagram Maim Parameters Installation Regulator Installation Maintenace and Inspection Machine Parts Torch Consumables Maintenance & Trobleshooting Machine Model EC DECLARATION OF CONFORMITY Hereby we declare that our machines for industrial and professional use as stated below:... -
Page 3: Safety
SAFETY Welding and cutting equipment can be dangerous to both the operator and people in or near the surrounding working area, if the equipment is not correctly operated. Equipment must only be used under the strict and comprehensive observance of all relevant safety regulations. Please read and understand this instruction manual carefully before the installation and use/operation of this equipment. -
Page 4: General Description
GENERAL DESCRIPTION & SAFEGUARDS The plasma cutting unit generates constant current and has been designed to cut all electrically conductive materials including steel, cast Iron, stainless steel, copper, aluminium brass etc .. The cutting process is carried out through the melting of the metal caused by high temperature created by the electric arc between the torch electrode and the base metal. -
Page 5: Circuit Diagram
CIRCUIT DIAGRAM Single Phase Input... -
Page 6: Main Parameter
MAIN PARAMETER Machine Model Description Part Number Plasma Cut KUPJR55 KUPJR105 Tecnical Specification Input voltage (V) 415V AC ±10% 415V AC ±10% Input Frequency (Hz) 50/60 50/60 Input Capacity (KVA) 16.5 Max Input (IMAX) 11AMPs 24.6AMPs (IEFF) 7.7AMPs 17.4AMPs No-load voltage (V) Current range (A) 20-55 20-105... -
Page 7: Installation
INSTALLATION & OPERATION In order for the unit to function correctly, it must be installed properly. Follow the procedure given below for correct installation: Read the safety rules given in this manual carefully. Check on receiving the unit that there are no defective parts or parts damaged during transportation. - Page 8 INSTALLATION & OPERATION 11 Fasten the earth clamp to the piece to be cut, making sure that the piece to be cut and metal bench (if any) have been connected to earth by means of a cable with adequate cross-section. If the surface of the piece to be cut is painted, rusty or covered with insulating material, clean the surface so that satisfactory contact between the piece and the earth clamp can be obtained.
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Page 9: Regulator Installation
REGULATOR INSTALLATION AIR REGULATOR Attach to fitted mounts on the back of the machine. see figure below. attach quick release plug to connector socket see figure below. -
Page 10: Maintenace And Inspection
MAINTENANCE AND INSPECTION Of the torch CAUTION: Before inspecting or changing the parts of the torch, disconnect the power supply to the unit. Special tools are not required to replace torch parts. Simply unscrew the shield cup and all the components of the torch can easily be replaced. CAUTION: Unscrew the sheild cup only after the cooling air flow has stooped (the in observance of this precaution may damage the torch body) -
Page 11: Machine Parts
Spare Parts Description WGA Part No. J02042 Front panel J03235 Cover J24005 Handle C16001 Knob CX0031 35/50 Panel socket female B01005 Top PCB C08608 Input cable J20003, J20004 Heat sink B03012 Bottom PCB C16001 Main switch B15002 J24009 Rubber foot B02002 Center PCB... -
Page 12: Torch Consumables
CUT55 TORCH Torch Model Description Part Number 6 Mt 12Mt TecmoT100 Plasma Torch 01250 01350... - Page 13 Front end consumables Spare Parts Item WGA Part No. Description 01200 Hand torch head 07301.20 Switch 02000.60 O - Ring 07301 Handgrip complete with switch 60085 Front insulator 01400 Machine torch head 03310 Machine handle 06004 Diffusor 52540 Electrode 60020 Swirl ring 51140/S Tip long life ø...
- Page 14 CUT105 TORCH Torch Model Description Part Number 6 Mt 12Mt TecmoT150 Plasma Torch 04000 04100...
- Page 15 Front end consumables Spare Parts Item WGA Part No. Description 02000 Hand torch head 04280/C Handgrip with microswitch 02000.60 O - Ring 60080 Front insulator 04300 Machine torch head 03310 Machine handle 05004 Diffusor 52540 Electrode 60020 Swirl ring 51140/S Tip long life ø...
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Page 16: Troubleshooting
MAINTENANCE WARNING: Exposure to extremely dusty, damp, or corrosive air is damaging to the welding machine. In order to prevent any possible failure or fault of this welding equipment, clean the dust at regular intervals with clean and dry compressed air of required pressure.
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