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Toyota 6HBW20 Service Manual
Toyota 6HBW20 Service Manual

Toyota 6HBW20 Service Manual

4,000lb powered pallet walkie

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Service Manual
Starting with Serial Number 17001

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April 14, 2025

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Summary of Contents for Toyota 6HBW20

  • Page 1 Service Manual Starting with Serial Number 17001...
  • Page 2 This How To Use Manual Toyota Powered Pallet Walkie Service Manual Manual Design Manual Design The Toyota Powered Pallet Walkie Service Manual is designed with the following objectives in mind: Provide technical coverage for expected levels of user expertise Anticipate your needs and reduce your decisions regarding maintenance Reduce page flipping through a "one-stop...
  • Page 3 Toyota Powered Pallet Walkie Service Manual How To Use This Manual Manual Design The START page asks a few simple questions to guide you to the proper chapter. How to Use This Manual explains the manual format and design and contains the Table of Contents and START page.
  • Page 4 How To Use This Manual Toyota Powered Pallet Walkie Service Manual Manual Design To find component procedure, you may use one of three methods: Look up the component name. See List of Component Procedures on page Find the component. See Component Locator Photos on page 6-5.
  • Page 5 How To Use This Manual Toyota Powered Pallet Wal kie Service Manual Table of Contents Table of Contents How to Use This Manual ......... .
  • Page 6 This Toyota Powered Pallet Wal kie Service Manual How To Use Manual Table of Contents ..........
  • Page 7 This How To Use Manual Toyota Powered Pallet Walkie Service Manual Table of Contents Appendix ....... . .
  • Page 8 Safety Toyota Powered Pallet Walkie Service Manual Safety 5/2 1 / 0 1...
  • Page 9 Toyota Powered Pallet Walkie Service Manual Safety Definitions Definitions Throughout this manual, you will see two kinds of safety reminders: Warning means a potentially hazardous situation exists that, avoided, could result in death or serious in jury. CAUTION Caution means a potentially...
  • Page 10: General Safety

    Safety Toyota Powered Pallet Walkie Service Manual General Safety General Safety Do not operate or work on this truck unless you are trained, qualified and authorized to do so and have read the Owner/Operator Manual. Know the truck's controls and what they do.
  • Page 11 Toyota Powered Pallet Walkie Service Manual Safety General Safety Before working on this truck. always turn the key switch to OFF and disconnect the truck's battery connector (unless this manual tells you otherwise). Do NOT wear watches, rings, or jewelry when working on this truck.
  • Page 12 Safety Toyota Powered Pallet Walkie Service Manual General Safety Do NOT use an open flame near the truck. Do NOT use gasoline or other flammable liquids for cleaning parts. Clean up any hydraulic fluid, oil or grease that has leaked or spilled on the floor.
  • Page 13 Manual Toyota Powered Pallet Wal kie Service Safety General Safety Do NOT park this truck in a cold storage area overnight. Do NOT wash this truck with a hose. Do NOT add to or modify this truck until you contact your local Toyota Industrial Equipment dealer to receive written manufacturer approval.
  • Page 14: Battery Safety

    Toyota Powered Pallet Wal kie Service Manual Safety Battery Safety Battery Safety A s a battery is being charged, an explosive gas mixture forms within and around each cell. If the area is not roperly ventilated, this exp osive gas can remain in or...
  • Page 15 Safety Toyota Powered Pallet Walkie Service Manual Battery Safety A battery gives off explosive gases. NEVER smoke, use a n open flame, or use anything that gives off sparks near a battery. Keep the charging area well-ventilated to avoid hydrogen gas concentration.
  • Page 16 Safety Toyota Powered Pallet W a l kie Service Manual Battery Safety Keep plugs, ter good condition to avoid shorts and sparks. Keep filler plugs firmly in place a t all times except when the electrolyte level is checked, when water is added to the cells or when the specific gravity checked.
  • Page 17 Safety Toyota Powered Pallet Walkie Service Manual Battery Safety Never plug a battery charger into the truck's battery connector. Plug the battery charger only into the battery connector from the battery. Follow the charging procedures the Battery Instruction Manual and in the Battery Charger Instruction Manual.
  • Page 18 Safety Toyota Powered Pallet Walkie Service Manual Jacking Safety Jacking Safety Sometimes you may need to jack the truck off the floor to perform maintenance procedures. When doing so, observe the proper safety precautions: 1. Lower the forks completely. Remove load.
  • Page 19 Toyota Powered Pallet kie Service Manual Safety Jacking Safety Tractor Section Place the jack in the designated jacking position. 2 . Jack one side of the truck so that the drive tire off the floor no more than 1 in. (25.4 3.
  • Page 20 Safety Toyota Powered Pallet Walkie Service Manual Tie-down for Transport Tie-down for Transport To transport your Toyota Powered Pallet Walkie in an over-the-road vehicle or rail car. follow these steps: 1. Lower the forks and locate the truck in the center of the transport vehicle.
  • Page 21 Toyota Powered Pallet W a l kie Service Manual Safety Towing Towing To safely tow a Toyota Powered Pallet Walkie: 1. Lower the forks and remove any load. 2. Turn the key switch OFF and disconnect the battery connector. 3 . Using a suitable towing vehicle, lift the tractor end of the truck until the drive tire is no more than 1 in.
  • Page 22 Download the full PDF manual instantly. Our customer service e-mail: aservicemanualpdf@yahoo.com...