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TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL
EDITION 2A-06-2013
PRONAR Sp. z o.o.
17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE
phone:
fax:
OPERATOR`S MANUAL
WATER TANK
PRONAR R1000
+48 085 681 63 29
+48 085 681 63 81
+48 085 681 63 83
PUBLICATION NO 292N-00000000-UM
+48 085 681 64 29
+48 085 681 63 82
+48 085 682 71 10
www.pronar.pl

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Summary of Contents for PRONAR R1000

  • Page 1 PRONAR Sp. z o.o. 17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE phone: +48 085 681 63 29 +48 085 681 64 29 +48 085 681 63 81 +48 085 681 63 82 fax: +48 085 681 63 83 +48 085 682 71 10 www.pronar.pl...
  • Page 3: Water Tank

    WATER TANK PRONAR R1000 MACHINE IDENTIFICATION R1000 TYPE: SERIAL NUMBER:...
  • Page 4 Operator's Manual needs clarification then the user should refer for assistance to the sale point where the machine was purchased or to the Manufacturer. MANUFACTURER'S ADDRESS: PRONAR Sp. z o.o. ul. Mickiewicza 101A 17-210 Narew CONTACT TELEPHONES...
  • Page 5 SYMBOLS APPEARING IN THIS OPERATOR'S MANUAL Information, descriptions of danger and precautions and also recommendations and prohibitions associated with user safety instructions are marked: and also preceded by the word "DANGER”. Failure to observe the instructions may endanger the machine operator's or other person's health or life. Particularly important information and instructions, the observance of which is essential, are distinguished in the text by the sign: and also preceded by the word "ATTENTION".
  • Page 7: Table Of Contents

    TABLE OF CONTENTS BASIC INFORMATION 1.1 IDENTIFICATION 1.2 PROPER USE 1.3 EQUIPMENT 1.4 WARRANTY TERMS 1.5 TRANSPORT 1.6 ENVIRONMENTAL HAZARDS 1.7 WITHDRAWAL FROM USE SAFETY ADVICE 2.1 BASIC SAFETY RULES 2.1.1 USE OF MACHINE 2.1.2 HITCHING AND UNHITCHING THE MACHINE 2.1.3 TRANSPORTING THE MACHINE 2.1.4...
  • Page 8 CORRECT USE 4.1 PREPARING FOR WORK 4.2 TECHNICAL INSPECTION 4.3 HITCHING TO VEHICLE 4.4 MACHINE OPERATION 4.4.1 FILLING THE WATER TANK 4.4.2 CONTROLLING THE WATER SUPPLY SYSTEM 4.5 TRANSPORTING THE MACHINE 4.6 UNHITCHING THE MACHINE FROM THE CARRYING VEHICLE 4.10 4.7 INSTALLATION OF ADDITIONAL EQUIPMENT 4.11 MAINTENANCE...
  • Page 9: Basic Information

    SECTION BASIC INFORMATION...
  • Page 10: Identification

    PRONAR R1000 SECTION 1 1.1 IDENTIFICATION FIGURE 1.1 Location of the data plate Meaning of data plate items (FIGURE 1.1): A - machine name B – type C – serial number D – year of manufacture E – machine tare weight [kg] F –...
  • Page 11: Proper Use

    It is designed for mounting on the front or rear three-point linkage of the carrying vehicle which meets the requirements set out in Table 1.1. R1000 tank should not be used as a tank for potable water or water for sanitary purposes.
  • Page 12: Equipment

    Outlet conduit holder – part number 292N-05001000 1.4 WARRANTY TERMS PRONAR Sp. z o.o., Narew guarantees the reliable operation of the machine when it is used according to its intended purpose as described in the OPERATOR'S MANUAL. Defects discovered during the warranty period will be removed by the Warranty Service. The repair...
  • Page 13 SECTION 1 PRONAR R1000 The warranty does not cover those parts and sub-assemblies of the machine which are subject to wear in normal usage conditions, regardless of the warranty period. Consumables include the following parts/sub-assemblies: • filter, • bulbs, The warranty service only applies to such cases as: mechanical damage which is not the user's fault, factory defects of parts, etc.
  • Page 14: Transport

    PRONAR R1000 SECTION 1 1.5 TRANSPORT The machine is prepared for sale completely assembled and does not require packing. Packing is only required for the machine operator's manual. Delivery is either by transport on a vehicle or independently, after being attached to a tractor.
  • Page 15 SECTION 1 PRONAR R1000 purpose, (FIGURE 1.2) i.e. by the ends of the lower beams (1) of the frame, by the lugs (2) next to the pins of lower links and by the bracket (3) of the central link. Suspension points are identified with information decals.
  • Page 16: Environmental Hazards

    PRONAR R1000 SECTION 1 DANGER When transporting independently, the user must carefully read this Operator's Manual and observe all recommendations. When being transported on a motor vehicle the machine must be mounted on the vehicle's platform in accordance with the transport safety requirements.
  • Page 17: Safety Advice

    SECTION SAFETY ADVICE...
  • Page 18: Basic Safety Rules

    PRONAR R1000 SECTION 2 2.1 BASIC SAFETY RULES 2.1.1 USE OF MACHINE • Before using the machine, the user must carefully read this Operator's Manual and the WARRANTY BOOK. When operating the machine, the operator must comply with all recommendations contained in the Operator's Manual.
  • Page 19: Transporting The Machine

    SECTION 2 PRONAR R1000 • Carefully read the tractor (carrying vehicle) Operator's Manual. • Do NOT hitch the machine to a carrying vehicle, if the linkage system of the machine is not compatible with the category of the linkage system of the carrying vehicle.
  • Page 20: Maintenance

    • During work, use the proper, close-fitting protective clothing, gloves and appropriate tools. • Any modification to the machine frees PRONAR from any responsibility for damage or detriment to health which may arise as a result. • Regularly check the technical condition of the safety devices and correct tightening of bolt connections.
  • Page 21: Machine Operation

    • The tank should be filled only with clean water. 2.2 RESIDUAL RISK Pronar Sp. z o.o. in Narew has made every effort to eliminate the risk of accidents. There is, however, a certain residual risk, which could lead to an accident, and this is connected mainly with the actions described below: •...
  • Page 22 PRONAR R1000 SECTION 2 • not maintaining safe distance from the danger zone or being within the zones while the machine is operating, • operation of the machine by persons under the influence of alcohol, • cleaning, maintenance and technical checks when tractor is connected and engine is running;...
  • Page 23: Information And Warning Decals

    SECTION 2 PRONAR R1000 2.3 INFORMATION AND WARNING DECALS All signs should always be legible and clean, visible to the operator and also to persons possibly being in the vicinity of the machine in operation. If any safety sign is lost or illegible, it should be replaced with a new one.
  • Page 24 PRONAR R1000 SECTION 2 ITEM SYMBOL DESCRIPTION Lifting equipment attachment points for loading the machine Attachment points for water tank belts. Machine model Numbers in the Item column correspond to decals (FIGURE 2.1)
  • Page 25 SECTION 2 PRONAR R1000 FIGURE 2.1 Locations of information and warning decals Meaning of symbols (TABLE 2.1)
  • Page 26 PRONAR R1000 SECTION 2 2.10...
  • Page 27: Design And Operation

    SECTION DESIGN AND OPERATION...
  • Page 28: Technical Specification

    PRONAR R1000 SECTION 3 3.1 TECHNICAL SPECIFICATION TABLE 3.1 BASIC TECHNICAL DATA Unit Machine model R1000 Front or rear three-point linkage of Mounting method category II according to ISO 730-1 Width 1 200 Height 1 270 Length 1 350 „MAUZER” type...
  • Page 29 SECTION 3 PRONAR R1000 FIGURE 3.1 External dimensions Dimensions on the drawing are given in millimetres [mm]...
  • Page 30: General Design

    (1) - frame; (2) - tank with frame; (3) - fixing belts; (4) - water supply system; (5) - electrical system PRONAR R1000 tank consists of a light frame (1) designed for mounting a Mauser-type IBC pallet container (2) with capacity of 1 000 dm (container on its own pallet with frame), secured with belts (3).
  • Page 31: Design Of The Water Supply System

    SECTION 3 PRONAR R1000 3.3 DESIGN OF THE WATER SUPPLY SYSTEM FIGURE 3.3 Design of the water supply system (1) - water pump; (2) - filter; (3) - connection; (4) - conduit Electrical pump (1) attached to the frame is the main component of the water supply system.
  • Page 32: Electrical System Components

    PRONAR R1000 SECTION 3 3.4 ELECTRICAL SYSTEM COMPONENTS FIGURE 3.4 Electrical system components (1) - 7-pole connector; (2) - water pump switch; (3) - electrical pump; (4) - rear lamp assembly Electrical system is used for supplying water pump (3) and rear lamps (4) (option). Power lead is connected to 12V electrical system of the tractor (carrying vehicle) using 7-pole connector (1).
  • Page 33 SECTION 3 PRONAR R1000 FIGURE 3.5 Electrical system concept diagram (A) - electrical system; (B) - electrical system with lights (option); (1) - 7-pole connector; (2) - water pump switch; (3) - electrical water pump; (4) - rear lamp assembly (option) Colour designations on electrical diagram: b- white;...
  • Page 34 PRONAR R1000 SECTION 3...
  • Page 35: Correct Use

    SECTION CORRECT USE...
  • Page 36: Preparing For Work

    PRONAR R1000 SECTION 4 4.1 PREPARING FOR WORK DANGER Before using the machine, the user must carefully read this Operator's Manual Careless and incorrect use and operation of the machine, and non-compliance with the recommendations given in this Operator's Manual is dangerous to your health.
  • Page 37: Technical Inspection

    SECTION 4 PRONAR R1000 If all the above checks have been performed and there is no doubt as to the machine's good technical condition, it can be connected to carrying vehicle, started and all its individual systems checked. In order to do this: •...
  • Page 38: Hitching To Vehicle

    PRONAR R1000 SECTION 4 4.3 HITCHING TO VEHICLE PRONAR tank may only be hitched to a tractor (carrying vehicle) fulfilling the requirements contained in table 1.1 „REQUIREMENTS FOR CARRYING VEHICLE". DANGER Exercise caution when hitching the machine to carrying vehicle.
  • Page 39 SECTION 4 PRONAR R1000 FIGURE 4.1 Hitching to tractor (1) - attaching points for lower links of tractor; (2) - attaching points for top link (hole diameter d=26 mm); (3) - attaching points for top link (hole diameter d=19.5 mm)
  • Page 40: Machine Operation

    R1000 tank should not be used as a tank for potable water or water for sanitary purposes. PRONAR R1000 tank is designed for filling with clean water. Fill the tank (1) through the filler opening secured with a cap (2) (FIGURE 4.2). Before filling the tank, make sure that the drain valve is closed and there are no contaminations and other objects inside the tank.
  • Page 41: Controlling The Water Supply System

    SECTION 4 PRONAR R1000 FIGURE 4.3 Drain valve in the tank (1) - protective plug; (2) - drain valve lever; (I) - open valve; (0) - closed valve ATTENTION If there is a risk that temperatures drop below 0°C, drain water from the tank, start the pump for a short time to remove water from conduits.
  • Page 42: Transporting The Machine

    PRONAR R1000 SECTION 4 Switch (1) has two positions: • „ON” („I”) - water pump is ON; • „OFF” („0”) - water pump is OFF Place the switch in the operator cab in an easily accessible place. When there is no water in the tank, turn off the switch (1) and fill the tank with water.
  • Page 43 SECTION 4 PRONAR R1000 FIGURE 4.5 Additional lights and bracket for the warning sign (option) (1) - lamp assembly; (2) - reflective warning triangle; (3) - bracket; (4) - slow-moving vehicle warning sign (not included in the machine equipment) • Avoid ruts, depressions, ditches or driving on roadside slopes. Driving across such obstacles could cause the machine or the tractor to suddenly tilt.
  • Page 44: Unhitching The Machine From The Carrying Vehicle

    PRONAR R1000 SECTION 4 • Counterweight should be used to improve stability of the carrying vehicle with the machine mounted. 4.6 UNHITCHING THE MACHINE FROM THE CARRYING VEHICLE DANGER Before unhitching the machine, turn off the carrying vehicle engine, engage the parking brake and protect the cab against access of unauthorized persons.
  • Page 45: Installation Of Additional Equipment

    PRONAR R1000 4.7 INSTALLATION OF ADDITIONAL EQUIPMENT PRONAR R1000 tank can be additionally equipped with lighting mounted symmetrically on the frame at the rear of the tank (FIGURE 4.6). The additional lighting consists of two plates (1), brackets (2), lamps (3), reflective warning triangles (4) and fasteners. Additional bracket (5) and holder (6) for the slow-moving vehicle warning sign are attached to the left bracket of the lamp.
  • Page 46 PRONAR R1000 SECTION 4 The length of the standard outlet hose (1) of the water pump is 4 m (FIGURE 4.7). A hose of any length can be used in the place of the existing hose (FIGURE 4.7) To replace the hose, disconnect clamping ring (3), loosen the band clip (2) and remove the hose from the pump stub pipe.
  • Page 47: Maintenance

    SECTION MAINTENANCE...
  • Page 48: Maintenance Of The Water Supply System

    PRONAR R1000 SECTION 5 5.1 MAINTENANCE OF THE WATER SUPPLY SYSTEM Maintenance of the water supply system involves periodic inspection of the water system and cleaning of the filter (FIGURE 5.1). If the water supply system fails, first check water level in the tank and if filters are clean and the correct connection of the control cable with the switch and water pump power cable.
  • Page 49: Electrical System Maintenance

    SECTION 5 PRONAR R1000 5.2 ELECTRICAL SYSTEM MAINTENANCE DANGER Do not independently repair electrical system, except items described in chapter ELECTRICAL SYSTEM MAINTENANCE. Electrical system repairs must be performed only by suitably qualified personnel. FIGURE 5.2 Replacement of bulbs (1) - indicator light bulb; (2) - brake light bulb; (3) - parking lights bulb; (4) - lamp assembly lens;...
  • Page 50: Disassembly And Installation Of Water Tank

    PRONAR R1000 SECTION 5 5.3 DISASSEMBLY AND INSTALLATION OF WATER TANK DANGER During disassembly and installation of the tank, the machine should be supported on the ground. If the machine is hitched to the carrying vehicle, turn off the carrying vehicle's engine and remove the key from the ignition.
  • Page 51: Storage

    SECTION 5 PRONAR R1000 In order to disassemble (FIGURE 5.3) the tank: 1. Loosen the band and disconnect the suction hose from the tank, 2. If the machine is equipped with additional rear lights (option), unscrew the lights together with brackets from the tank frame, 3.
  • Page 52 PRONAR R1000 SECTION 5 distance of not less than 30 cm from cleaned surface. After cleaning, inspect the whole machine, inspect technical condition of individual elements. Used or damaged elements should be repaired or replaced. In the event of damage to the paint coat, clean rust and dust from damaged area, degrease and then paint with undercoat and after it is dry paint with surface coat paint retaining colour uniformity and even thickness of protective coating.
  • Page 53 SECTION 5 PRONAR R1000 5.5 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS During maintenance and repairs use appropriate torque for bolt connections (unless other is specified for a particular connection). Recommended tightening torque values for non- greased steel bolts are given in TABLE 5.2...
  • Page 54: Troubleshooting

    PRONAR R1000 SECTION 5 5.6 TROUBLESHOOTING TABLE 5.3 TROUBLESHOOTING TYPE OF FAULT CAUSE REMEDY Connect the plug to Power lead of electrical system the 7-pole socket in the is not connected carrying vehicle Turn on the switch on the System is off...
  • Page 55 NOTES ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. …………………………………………………………………………………………………………………………………..

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