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HTP 7700P-008 Conversion Instructions

Natural gas to propane phoenix light duty

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CONVERSION INSTRUCTIONS FOR NATURAL GAS TO PROPANE
STOP! Follow these instructions or warranty will be void!
This conversion shall be done by a qualified service agency in accordance with these instructions, all applicable codes,
and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire,
explosion, or production of carbon monoxide may result in substantial property damage, severe personal injury, or death.
INSTALLATION MUST COMPLY WITH:
1. National Electrical Code.
2. The latest version of the National Fuel Gas Code, ANSI Z223.1.
3. In Canada, CSA C22.1 Canadian Electrical Code Part 1, and CGA
No. B149 (latest version).
4. Local, state, provincial, and national codes, laws, regulations and
ordinances.
ITEMS NEEDED FOR CONVERSION
INCLUDED IN KIT
(1) Transparent Conversion Tag
(1) Appliance Conversion Date Label
(1) Plastic Gas ID Tag with (2) Self-Tapping #4 x ¾" Screws
to mount to the Outer Jacket Plastic Cabinet
U.L. Approved High Temperature Metal Foil Tape
(1) LP Burner Flange (7700P-107)
(1) LP Air Inlet Channel Flange (7700P-106)
(1) Control Board Programmed for LP Operation (7700P-3101)
TOOLS REQUIRED (NOT INCLUDED)
5/32 Hex Key
7/16 Socket Wrench
Knife or Flat Head Screwdriver
CO tester for combustion readings
These instructions are for the conversion of the Phoenix Light Duty Water Heater. DO NOT use this kit to convert any
other water heater.
STEP 1: PREPARATION
Turn off all electrical power to the heater. Shut off the gas with the manual shutoff before beginning the conversion.
Ensure that you are properly connected to the gas supply. Check the gas piping and pressure to assure proper sizing for
the heater firing rate. It is recommended that you contact your gas supplier to verify correct gas piping size and proper
connection. It may also be necessary to install a 100% lockup gas pressure regulator of sufficient size to supply the
correct pressure and gas flow.
Ensure electrical power to the water heater is turned OFF before continuing with the conversion. Failure to do so could
result in property damage, serious personal injury, or death.
Wait for water heater to cool before proceeding with the conversion. Failure to do so could result in serious personal injury
or death.
(PHOENIX LIGHT DUTY – PART # 7700P-008
)
LP-524 Rev. 3.24.20

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Summary of Contents for HTP 7700P-008

  • Page 1 CONVERSION INSTRUCTIONS FOR NATURAL GAS TO PROPANE (PHOENIX LIGHT DUTY – PART # 7700P-008 STOP! Follow these instructions or warranty will be void! This conversion shall be done by a qualified service agency in accordance with these instructions, all applicable codes, and requirements of the authority having jurisdiction.
  • Page 2 STEP 2: REMOVE AND CONVERT COMBUSTION ASSEMBLY FOR LP OPERATION 1. Use the handholds to remove the water heater cabinet cover to expose the combustion assembly. 2. Use a 5/32 Hex Key to loosen the screw connecting the air inlet pipe to the combustion assembly. See Figure 1. 3.
  • Page 3 9. Use a knife or flat head screwdriver to remove the black natural gas burner flange from the blower outlet. See Figure 6. Replace with the orange liquid propane burner flange included in the conversion kit. See Figures 7 and 8. Figure 6 –...
  • Page 4 2. Remove and set aside the top cover. 3. Remove four (4) screws from the control bracket. See Figure 13. NOTE: Take care not to lose these screws. Replacements are not included in this kit. Figure 12 – Top Cover Figure 13 –...
  • Page 5: If You Smell Gas

    It is very important that this conversion is set within the recommended CO measurements. Visually looking at the burner does not determine flame quality. CO measurement with a combustion meter is the only way to assure a correct adjustment. Failure to properly adjust the flame could result in serious injury or death. IF YOU SMELL GAS: •...
  • Page 6: Fan Speeds

    5. Put the water heater into Test Mode by pressing together for 5 seconds. In this mode the water heater operates without modulation, and the combustion system initially runs at the maximum fan speed. The SERVICE symbol is displayed on the LCD when Test mode is active.
  • Page 7 STEP 6: PLACE LABELS Place labels provided with the conversion instructions in the proper locations. • Place the label with information filled in by the Qualified Service Technician in an area close to the gas shut off as shown in Figure 20. •...