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PRECISION FILTERS Precision 28000 Installation And Maintenance Instructions Manual

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Installation and Maintenance Instructions
Precision 28000
Signal Conditioning System
November 11, 2020
Rev B
Precision Filters, Inc.
240 Cherry Street
Ithaca, New York 14850
www.pfinc.com
I SO
9 00 1
C ER TIFIE D QUALI T Y

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  • Page 1 Installation and Maintenance Instructions Precision 28000 Signal Conditioning System November 11, 2020 Rev B Precision Filters, Inc. 240 Cherry Street Ithaca, New York 14850 www.pfinc.com I SO 9 00 1 C ER TIFIE D QUALI T Y...

  • Page 2: Trademark Information

    PF 28000-LCS-GUI-WIN Control Software Copyright © 2020 Precision Filters, Inc., All Rights Reserved. Trademark Information The following terms and names are trademarks of Precision Filters, Inc. in the United States and/or other countries: • Balanced Constant Current and BCC • Long Distance TEDS and LDTEDS...

  • Page 3: Safety Notices

    Do not proceed beyond a WARNING statement until the conditions are fully understood and met. Precision Filters, Inc. Precision 28000 System Installation and Maintenance Instructions Rev. B-...

  • Page 4: Safety Information

    Do not install substitute parts or perform any unauthorized modification to the product. If service or repair is required, return the product to Precision Filters, Inc. to ensure that safety features are maintained. See Section 5, “Support and Service.”...

  • Page 5: Safety Symbols

    28000 System Safety Guidelines Page iii Safety Symbols Chassis Ground Signal Ground Risk of Electric Shock Refer to Manual for Additional Safety Information Alternating Current On Supply Off Supply Precision Filters, Inc. Precision 28000 System Installation and Maintenance Instructions Rev. B-...
  • Page 6 28000 System Safety Guidelines Page iv This page intentionally left blank. Precision 28000 System Installation and Maintenance Instructions Precision Filters, Inc. Rev. B...

  • Page 7: Table Of Contents

    1.7.8 Blank Front Panels ............. .16 Precision Filters, Inc. Precision 28000 System Installation and Maintenance Instructions Rev. B...
  • Page 8 2.7 Test Instruments and Scope Connection ..........41 Precision 28000 System Installation and Maintenance Instructions Precision Filters, Inc.
  • Page 9 Isolated Ground ..............66 Precision Filters, Inc. Precision 28000 System Installation and Maintenance Instructions Rev. B...
  • Page 10 3.3 Troubleshooting ..............94 Precision 28000 System Installation and Maintenance Instructions Precision Filters, Inc.
  • Page 11 5.7.1 50-Pin Mating Connector Crimp Tools ......... . 116 Precision Filters, Inc. Precision 28000 System Installation and Maintenance Instructions Rev. B...
  • Page 12 5.8 Mating Connector Suppliers............117 Precision 28000 System Installation and Maintenance Instructions Precision Filters, Inc.

  • Page 13: 28000 System General Information

    Page 1 28000 System General Information Introduction This manual provides information about installing and maintaining the Precision 28000 transducer conditioner/amplifier system. The 28000 system operates under control of PF 28000 graphical user interface (GUI) software. Operating instructions for the GUI are contained in the 28000 System Programming Instructions manual.

  • Page 14: System Overview

    Page 2 System Overview The Precision 28000 series is a family of mainframes, controller cards, and signal condition- ing and amplifier cards forming signal conditioning systems that are suitable for use as stand- alone or remote test and instrumentation systems. The system can be tailored for high-speed transient applications, static applications, or a combination of these.

  • Page 15: Salient Features

    1.2.1 Salient Features The Precision 28000 system includes the following features: • Up to 256 channels per 16-card slot mainframe (6U 10.5" high frame, shown in Figure 1) • Up to 128 channels per 8-card slot mainframe (3U 5.25" high frame) •...

  • Page 16: 28000 Mainframes

    (safety ground) terminal at the power outlet. Any interruption of the protective (grounding) conductor or disconnection of the protective earth terminal will cause a potential shock hazard that could result in personal injury. 28000 Signal Conditioning System Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 17: Conditioning And Amplifier Cards

    The 28002-M5 mainframe has two 26-pin high-density output connectors, one for each card slot, located on the rear panel. The 26-pin high-density output connectors accommodate 2-, 4-, 8-, and 16-channel conditioning cards. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 18: Test And Monitor Busses

    J300 & J301 J100 – J201 FAT Match Reference Connector J500 System Monitor Power In Connector J502 Connector Ground Selection Signal Ground Switch Connector Figure 3 28002-M5 2-Slot Mainframe Rear Panel 28000 Signal Conditioning System Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 19: 28004-M3/M5 4-Slot Mainframe

    Connectors Connectors J403 J402 J401 J400 FAT Match Reference J300 J502 J407 J406 J405 J404 Connector J301 Transducer Cards Input/Output Connectors (Typical) Figure 5 28008-M3/M5 8-Slot Mainframe Rear Panel Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 20: 28016-M3 16-Slot Mainframe

    26-Pin High Density Output Connectors(One per Card) System Monitor Connectors AC Power Connector Fat Match Reference Connector Transducer Cards Input Connectors (Typical) Figure 7 28016-M5 16-Slot Mainframe Rear Panel 28000 Signal Conditioning System Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 21: Backplane Interface Cards (Bif)

    28000 cards. The rear panel System Monitor connectors (J501 and J502) are used to daisy chain two or more system together and connect a 28000 Test subsystem digital multimeter. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...
  • Page 22 • Communication status The Ethernet Link LED indicates that the system is linked and the Data LED flashes as data is exchanged with the PC host computer 28000 Signal Conditioning System Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 23: General Characteristics

    1.5 lbs. (net) 28000 Conditioner Card Size 6.6 x 17.5 x 0.75 inches 28000 Conditioner Card Weight 1.5 lb. (net) typical Operating Temperature 0°C to 40°C Storage Temperature –20°C to 70°C Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 24: System Control

    PC host computer and the 28000 system via the TCP/IP connection. The 28000-LCS is a straightforward method for controlling the 28000 system since status messag- es and commands are readable sequences of ASCII characters. 28000 Signal Conditioning System Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 25: 28000 System Accessories

    Input and output connector adapters are available for several conditioner cards to provide either coaxial BNC, twinaxial BNC I/O connections, or high-density wire terminal adapters (Figure 10). Figure 10 ADAPTER-2BRIDGE 2-Channel High-Density Screw Terminal Adapter Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 26: 28000-?-Test Test Subsystem Components

    The tests check out all critical system specifications, are NIST trace- able and are the same manufacturing tests that are run at the factory. The Precision 28000-?-TEST test subsystem consists of a high-performance digital multi- meter, a function generator, rack-mount adapters for the devices, and a cable set. The 28000 test software controls both the digital multimeter and functional generator via an Ethernet interface.

  • Page 27: Cables And Connector Panels

    • SM24A: 24-inch (+1.75"/–0.5") rack depth 1.7.6 Cables and Connector Panels Precision Filters offers a wide range of input and output cables to meet application require- ments. Custom interconnection systems can be designed using bulkhead-mounted panels with a wide selection of connectors and cables.

  • Page 28: Blank Front Panels

    Blank front panels are available to fill card slots not occupied by cards: • 28000-BP-1A: Blank panel, 1 card slot • 28000-BP-2A: Blank panel, 2 card slots • 28000-BP-4A: Blank panel, 4 card slots • 28000-BP-8A: Blank panel, 8 card slots 28000 Signal Conditioning System Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 29: 28000 System Installation

    I/O cables, and I/O adapters. Each conditioner or amplifier card has its own specific, standalone manual. Before installing or operating any card, read and understand the specific manual that accompanies it. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 30: Site Preparation

    (safety ground) terminal at the power outlet. Any interruption of the protective (grounding) conductor or disconnection of the protective earth terminal will cause a potential shock hazard that could result in personal injury. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 31: Mounting Options

    • 28016-M5: 6U—10.25 in. (260.3 mm) The 28002 mainframe has an optional rack mount adapter kit (RM20A-28002). The kit and the 28002 mainframe use approximately 2U for standard rack space. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 32: Cooling Requirements

    28000 systems are shipped with the power supply and the backplane interface (BIF) card installed in the mainframe. Conditioning cards and other components are typically shipped in separate shipping containers from the mainframe. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 33: Shipping Container

    If a shipping container has been damaged in any way, have the carrier’s agent present when the equipment is unpacked. If the equipment is damaged, file a claim with the carrier and forward a copy to Precision Filters. Retain the shipping container and packing material for the carrier’s inspection or for reuse if the unit requires servicing or repair.

  • Page 34: Circuit Cards Inspection

    Before transport, remove any attached cables and check that the cards are secured to the frame’s front retainer plates. The environ- mental conditions in Table 5 must be maintained. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 35: Shipment Requirements

    2.4.3 Shipment Requirements Always use the original packing materials to ship system components. You can purchase a new container from Precision Filters if needed. The environmental conditions described in Table 5 must be maintained during shipment. Mainframe Installation Before installing a 28000 mainframe, ensure your installation site meets the environmental, power, and installation requirements stated in Section 2.2, Site Preparation.

  • Page 36: 28016 Cable Tie-Bar Kit

    Position one of the mounting plates on the inside of the side panel and attach with two 4-40 x ¼ Phillips flat head screws inserted from the outside of the frame. See Figure 12. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...
  • Page 37 Mounting Plate 10-32 x ½ Phillips Pan Head Screws, #10 Flat Washers, #10 Lock Washers, Tie-Bar 10-32 Hex Nuts Mounting Plate Figure 13 Attach the Tie-Bar Mounting Plates, Step 2 Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 38: Attach The Tie Bars To The Tie-Bar Mounting Plates

    Repeat to attach the next two tie bars. Tie-Bar Mounting Plates Tie-Bars 4-40 x 5/16 Phillips Pan Head Screws, #4 Lock Washers Figure 14 Attach the Tie-Bars to the Mounting Plates 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 39: Rack-Mount Slides

    If front-mounting rails are drilled for clip-on nuts, countersink for #10 flat-head Step 2 screw. Step 3 If rear-mounting rail slide mounting holes are tapped for #10-32 screws, enlarge the holes to 0.219 (7/32) in. diameter. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 40: Separate The Slide Mounting Sections

    See Figure 16. Step 3 Repeat to separate the chassis mounting section from the other slide mount assembly. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 41: Assemble Cabinet Mounting Section

    Step 3 Align the nut bar over the slots in holder and push down to snap one nut bar into the each of the mounting holders. See Figure 18. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 42: Attach Cabinet Mounting Section To Rack Mount Cabinet

    #10-32 x 1/4 inch pan-head screws and lock washers. See Figure 19. Step 2 Repeat Step 1 on the other side of the cabinet. Mounting Bracket Screws Mid-support Section Figure 19 Rack Mount Installation 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 43: Attach Chassis Mounting Section To Frame

    Screws Wheels Figure 20 Chassis Section Mounted on 28004 Mainframe 28008 Frame Chassis Ball B aring Mounting Formed Screws Wheels Section Figure 21 Chassis Section Mounted on 28008 Mainframe Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 44: Slide Frame With Chassis Mounting Slide Into Cabinet

    Step 2 If the frame does not slide in easily, make sure all ball bearing wheels are engaging with the mid-support section. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 45: 28002 Rack Mount Adapter Kit

    Remove the two front bumpers. Each bumper is retained with two 6-32 black screws and two 6-32 black flat washers. Save the four screws, four washers and the two bumpers, see Figure 24. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...
  • Page 46 Attach the rear mounting brackets to the rear mounting plates using the supplied flat Step 5 washers, lock washers and screws, see Figure 26. Adjust the rear mounting plates to fit the depth of your rack. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...
  • Page 47 Screws and Washers from Rear Bumper from Rear Bumper Rear Mounting Rear Mounting Plate Plate 28002 Chassis Figure 26 Rear Mounting Plates and Rear Mounting Brackets attached to a 28002 Chassis Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 48: Pc Host Computer Connection

    Fault Alarm ALARM ALARM Fault Alarm O Button STATUS System Status ETHERNET LINK Network Connectivity DATA TEST BUS Test Bus Connector 28000 Controller Card Figure 27 28000-BIF2 Controller Card Front Panel 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 49: Ethernet Connection Configurations

    Page 37 2.6.1 Ethernet Connection Configurations There are four configurations for establishing an Ethernet connection between the host computer and a 28000 system. Precision Filters recommends the following methods as most reliable: • Direct connection • Network switch connection • Dual corporate network connection...

  • Page 50: Network Switch Connection

    Note: An advantage of the network switch connection method is that the Ethernet switches feature connection status LEDs, which can be used to verify proper system operation. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 51: Dual Corporate Network Connection (Recommended)

    Dual Corporate Network Connection Ethernet Traffic (Recommended) Figure 30 Dual Corporate Network Connection Diagram (Recommended) Examples of Network Interfaces • Network interface card (PCI) • USB-to-Ethernet adapter • PCMCIA-to-Ethernet adapter (laptop computers) Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 52: Corporate Network Connection (Not Recommended)

    Computer Servers Additional Straight Through 28000 Ethernet Cables System Phone Systems Function Generator Computers Digital Multimeter Corporate Network Connection (Not Recommended) Figure 31 Typical Corporate Network Connection Diagram (Not Recommended) 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 53: Test Instruments And Scope Connection

    28000 system. Precision Filters can provide several 28000 test subsystems depending on your test require- ments. All 28000 test subsystems consist of a high-performance digital multimeter, a wave- form generator, a cable set, and rack mount adapters for the devices. The 28000 GUI software controls the function of both the digital multimeter and the waveform generator via an Eth- ernet interface.

  • Page 54: Multiple 28000 Systems

    Go and FAT tests. • Systems do not have to be installed close to one another. Disadvantages (Multiple GUIs) • Conditioner cards cannot be grouped between systems controlled by different GUIs. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 55: Daisy-Chaining Multiple Mainframes

    The host computer is connected to each system using multiple Ethernet connections using an Ethernet hub. Precision Filters provides the following monitor 9-pin D-shell to 9-pin D-shell cables for col- lecting two or more mainframes together: • CB-DE9P/DE9P-2XMONBUS-1.7: 20 inches •...
  • Page 56 Table 9 lists the pin assignments for the system monitor connector and J502. Table 9 Pin Assignments for System Monitor Connectors and J502 Assignment Assignment Undefined AGND Undefined +SYS MON −SYS MON Undefined +SYS MON −SYS MON Undefined 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 57: Install Cards

    Step 5 Tighten the top and bottom captive screws on the front of the card to secure it to the mainframe retaining plates, as shown in Figure 33. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 58: Installing Blank Front Panels

    Blank front panels attach to the front panel of the mainframe with captive screws. Blank front panels are available in several sizes from Precision Filters, see Section 1.7, 28000 System Accessories, for available sizes. Removing a Card Step 1 Loosen the top and bottom captive screws on the front of the card.

  • Page 59: Address Conventions

    Several cards allow the user to configure the card for different applications. Refer to the stand- alone manuals for information pertaining to the hardware setup or configuration of the card being installed. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 60: Input And Output Connections

    Refer to the following tables for the pin assignments of 26-pin high-density output connectors: • Four-channel cards: See Table 12. • Eight-channel cards: See Table 13. • Sixteen-channel cards: See Table 14. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 61: 28004-M3/M5 4-Slot Mainframes

    Refer to the following tables for the pin assignments of 26-pin high-density output connectors: • Four-channel cards: See Table 12. • Eight-channel cards: See Table 13. • Sixteen-channel cards: See Table 14. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 62: 28008-M3/M5 8-Slot Mainframes

    Refer to the following tables for the pin assignments of 26-pin high-density output connectors: • Four-channel cards: See Table 12. • Eight-channel cards: See Table 13. • Sixteen-channel cards: See Table 14. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 63: 28016-M3 16-Slot Mainframes

    Figure 37 28016-M3 Output Connector Pin Assignments Table 10 and Table 11 identify specific connector and pin assignments for the 64-channel outo - puts available at connectors J300 through J303. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 64: 28016-M5 16-Slot Mainframes

    Refer to the following tables for the pin assignments of 26-pin high-density output connectors: • Four-channel cards: See Table 12. • Eight-channel cards: See Table 13. • Sixteen-channel cards: See Table 14. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...
  • Page 65 SLOT J6, CHAN 2 SLOT J6, CHAN 3 SLOT J7, CHAN 0 SLOT J7, CHAN 1 SLOT J7, CHAN 2 SLOT J7, CHAN 3 *28004-M3/M5 uses only connector J300. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...
  • Page 66 SLOT J14, CHAN 0 SLOT J14, CHAN 1 SLOT J14, CHAN 2 SLOT J14, CHAN 3 SLOT J15, CHAN 0 SLOT J15, CHAN 1 SLOT J15, CHAN 2 SLOT J15, CHAN 3 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...
  • Page 67 Page 55 Table 12 26-Pin Output Connector Pin Assignments for 4-Channel Cards Channel Description High Shield Ground High Shield Ground High Shield Ground High Shield Ground Chassis Ground 9, 18 Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...
  • Page 68 Channel Description High Shield Ground High Shield Ground High Shield Ground High Shield Ground High Shield Ground High Shield Ground High Shield Ground High Shield Ground Chassis Ground 9, 18 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 69: Output Adapter Modules

    9, 18 2.10.3 Output Adapter Modules Most of Precision Filters’ four-channel and some eight-channel 28000 cards are fitted with front-panel connectors that accept output adapter modules. Functions such as RMS-to-DC signal conversion and buffered outputs are available, as well as a means of providing a choice of connectors.

  • Page 70: Auxiliary Output Connector Pin Assignments

    CH6-OUT-HI* CH6-OUT-LO* CH1-OUT-HI CH1-OUT-LO CH5-OUT-HI* CH5-OUT-LO* CH0-OUT-HI CH0-OUT-LO CH4-OUT-HI* CH4-OUT-LO* SYS OVLDLVL −18.2 V −18.2 V −18.2 V +18.2 V +18.2 V +18.2 V * Pin assignments for 8-channel cards 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 71: Screw Terminal Adapters

    Adapters accept 28- through 16-gauge wire. Figure 40 shows an example. Figure 40 Example of a High-Density Screw Terminal Adapter Precision Filters provides two high-density 26-pin D to screw terminal adapter: • ADAPTER-I-SCTA High-density 26-pin D to screw terminal adapter for high- density 26-pin D connector with sockets •...

  • Page 72: Apply Power

    When shipped from the factory, all 28000 systems are configured with the proper power supply line voltage requirements and fuse(s) for your country, unless other requirements have been specified. Section 3.2.1 describes the procedures for replacing fuses. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 73: Ac Power Supply

    Power supplies’ model and serial number are printed on a label located on or near the rear of the power supply. Power supply models are described in the following sections. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 74: 28002 External Power Supply

    Do not force the power connect into the power connector, ensure the connector is in the correct orientation. See Figure 41. Signal Ground Connector Ground Section Power In Switch Connector Figure 41 28002-M5 Power In Connector 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 75: 28004-Acps-X Power Supply

    J201 J101 J402 PRIMARY POWER SWITCH/CONNECTOR J201 J102 CHASSIS SIGNAL GROUND GROUND J403 J203 J103 J500 J501 Power Entry Chassis Signal Module Ground Ground Figure 42 28004-ACPS-X Power Supply Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 76: 28008-Acps-X Power Supply

    240 VAC 2.5 A 250V (2) 28008C-ACPS-4 100 VAC 5 A 250V (1) 28008C-ACPS-X Chassis Signal Power Supply Ground Ground Power Entry Module Fuse Drawer Figure 43 28008C-ACPS-X Power Supply 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 77: 28016?-Acps-X Power Supplies

    10 A 250V (1) 28016B-ACPS-2 230 VAC 5 A 250V (2) Line Voltage Indicators 28016B-ACPS-X Power Supply Fuse Drawer Power Entry Module Figure 44 28016B-ACPS-X Power Supply (28016-M5 Mainframe Rear Panel Shown) Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 78: Signal Ground Connection (28002 System Only)

    Signal Ground Connector Ground Section Power In Switch Connector Figure 45 28002-M5 Ground Section Switch and Signal Ground Connector 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 79: Chassis Ground And Signal Ground Posts (28004, 28008 And 28016 Systems Only)

    After the self-test, the Status LED stops flashing and remains lit. If a system fault is detected, the Fault LED under the Status LED lights up. If the Fault LED indicates a system fault, refer to Section 3.3, Troubleshooting. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 80: 28004 System Power Switches And Indicators

    Power LED indicator above the secondary power switch is lit. AC Power Primary Power Fuse Connector Switch Drawer J502 PRIMARY POWER SWITCH/CONNECTOR CHASSIS SIGNAL GROUND GROUND J500 J501 Power Entry Module Figure 47 28004 Rear-Panel Primary Power Switch 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 81: 28008 And 28016 Systems Power Switches And Indicators

    If a system fault is detected, the Fault LED under the Status LED lights up. If the Fault LED indicates a system fault, refer to Section 3.3, Troubleshooting. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...
  • Page 82 28000 System Installation Page 70 Power Power Switch LED Indicator Status Fault Figure 49 Figure 46 28008 Power Switch and Indicators Power Switch Status Fault Figure 50 28016 Power Switch and Indicators 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 83: Maintenance And Troubleshooting

    • Replacing power supplies • Troubleshooting Note: In the event that a system component must be returned to Precision Filters for repair or service, see Section 4, Support and Service, for return procedures. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions...

  • Page 84: Adjustment Procedures

    • 28016 mainframes have seven intake fans: five fans located in the fan panel under the card slots on the front panel and two intake fans located on the front of the power supply. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 85: Replacement Procedures

    This section describes how to replace the fuse(s) for each of the 28000 system power supplies. Each power supply has its own section listing the fuse(s) requirements and the procedure for changing fuses. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 86: 28002 Power Supply

    Step 3 on right of the fuse holder door and loosen. Use the second slot to free the door and then swing the door to the left. See Figure 52. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 87: Changing The Line Voltage From 115 Vac To 230 Vac

    Check that the line voltage number 230 is visible in the fuse door window. If the correct line voltage number is not visible, open the fuse door, turn the fuse holder over, and replace it. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 88: Changing The Line Voltage From 230 Vac To 115 Vac

    5 A 250V (1) Voltage Selection: 28008C-ACPS-X The 28008C-ACPS power supply line voltage is set at the factory. Consult with Precision Filters about using the power supply with different line voltages. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 89: Changing A Fuse: 28000C-Acps-X

    Note: remove this spring. Step 5 Reinstall the fuse holder in the same position as it was before removal. Fuse Drawer Figure 54 28008 Rear Panel, Fuse Door Location Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 90: 28016B-Acps-X Power Supplies

    Single-fuse configurations have a metal spring next to the existing fuse. Do not Note: remove this spring. Step 5 Reinstall the fuse holder in the same position as it was before removal. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 91: Voltage Selection - 28016B-Acps-X

    The BIF controller card is located directly under the power supply in the 28004 and the 28008 mainframes (Figure 56) and to the left of the power supply in the 28016 mainframe (Figure 57). Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...
  • Page 92 Use the card extraction handle at the bottom edge of card to free the card from the external backplane connector. Step 5 Carefully slide the card out of the frame. Step 6 Secure the card in a metallized static-shielding bag. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...
  • Page 93 Step 5 Tighten the top and bottom captive screws on the front of the card to secure the card to the mainframe retaining plates. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 94: Replacing A Signal Conditioning Card

    Step 5 Tighten the top and bottom captive screws on the front of the card to secure it to the mainframe retaining plates, as shown in Figure 58. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 95: Replacing The 28016B-Acps Power Supply

    28016 mainframe. Power supplies are designed to operate in a specific mainframe model—do not operate a 28016B-ACPS power supply in any 28000 system other than a 28016 mainframe. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 96: Introduction

    To reduce the risk of electric shock, do not remove the power supply cover. The 28016B-ACPS power supply does not have any user- serviceable parts. Contact Precision Filters for servicing (see Section 4, Support and Service). Removing a 28016?-ACPS Power Supply...
  • Page 97 Step 5 Remove the two 8-32 x 3/8" pan-head screws from card cage area inside the frame, as shown in Figure 60. Figure 60 Removing Screws Inside the Frame Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...
  • Page 98 Figure 61 Removing Screws at Side of the Frame Step 7 Remove the two 8-32 x 3/8” pan head screws at the rear of the frame. Figure 62 Removing Screws at Side of the Frame 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 99: Procedure To Install The 28016?-Acps Power Supply

    8-32 x 3/8” pan head screws at the rear of the frame. After the power supply has been properly secured in the mainframe, connect the power supply cord to the power supply. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 100: Replacing The 28008C-Acps Power Supply

    • Four screws at the rear panel • Six screws through the top panel • Four captive retaining screws located at the four corners of the power supply front panel 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 101: Removing The 28008C-Acps Power Supply

    To reduce the risk of electric shock, do not remove the power supply cover. The 28008C-ACPS power supply does not have any user- serviceable parts. Contact Precision Filters for servicing. Removing the 28008C-ACPS Power Supply Use the following steps to remove a 28008C-ACPS power supply: Step 1 Turn off power to the system via the front-panel power switch.

  • Page 102: Installing The 28008C-Acps Power Supply

    Tighten the four captive retainer screws on the front panel of the power supply to the mainframe. Install the six 10-32 x ¼" flat-head screws, securing the power supply to the top of Step 4 the frame. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 103: Replacing The 28004-Acps Power Supply

    The 28004-ACPS power supply is secured in the 28004 frame by the following hardware: • Two screws at the rear panel • Four captive retaining screws located at the four corners of the power supply front panel Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 104: Removing A 28004?-Acps Power Supply

    To reduce the risk of electric shock, do not remove the power supply cover. The 28004-ACPS power supply does not have any user serviceable parts. Contact Precision Filters for servicing. Removing a 28004?-ACPS Power Supply Use the following steps to remove a 28004-ACPS power supply:...

  • Page 105: Installing A 28004?-Acps Power Supply

    Install the two 4-40 x 3/8" pan-head screws at the rear of the frame. After the power supply has been properly secured in the mainframe, connect the power supply cord to the power supply. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 106: Troubleshooting

    Graphical user interface is OK Defective backplane interface Replace backplane interface but card not recognized card; Defective card in main- card. frame Remove all cards; reinsert individual cards until problem occurs. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 107: Error And Warning Messages

    The command sent via the remote connection has <command> an invalid syntax. ERROR: Parameter Error at operand 1 <com- The operand sent via the remote connection has an mand operand> invalid syntax. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 108: Ethernet Communication Checks

    From the Windows Start menu, select Control Panel, Network and Sharing Center. Step 2 Click Local Area Connection to open the Local Area Connection Status box. Click the Properties button. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 109: Check Windows Firewall Settings

    On the Allow an app or feature, verify that PF GUI Ver x.xz and PF1U Set IP are listed and checked. If Tera Term is being used, verify that Tera Term Pro is listed and checked. Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 110: Ping A 28000

    If the 28000 cannot be reached on the network, the system displays a message stating the request timed out. If the PING command is successful, the system displays the following message: Reply from <IP address>: bytes=xx time=yyy TTL=zzz. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 111: The Ipconfig Command

    Subnet Mask ....: 255.255.255.0 Default Gateway ....: 192.1.1.254 Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions...
  • Page 112 Windows to drop the DHCP-supplied IP address without restarting the machine. The /release command-line option provides a more efficient way to release the DHCP-sup- plied IP address than restarting the computer. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 113: Ethernet Communication Fault Isolation Guide

    (i.e., unplugged from the Ethernet) or there is no DHCP server (i.e., connected directly to PF equipment), then Windows will assign an IP address in the 169.254.xxx.xxx range. Precision Filters equipment defaults to the same 169.254.xxx.xxx range, so our equipment can communicate with the Windows system.
  • Page 114 28000 system Try to make a network connection using a terminal/Telnet program such as Tera Term Pro. If the terminal program can connect, the 28000 issues the command-line prompt PF28K:. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 115: 28000 Gui Communication Error Messages

    X = 28000 Frame number: 1, 2, ... 7 HOSTIPNAME = User-entered TCP/IP network address or hostname: e.g., 169.254.1.221 or pfi0050c2167172 Note: Prior to 28000-LCS version 3.9, the default HOSTNAME prefix was 28k rather than pfi Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...
  • Page 116 Maintenance and Troubleshooting Page 104 The page intentionally blank. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 117: Support And Service

    Customer Service E-Mail: customer-service@pfinc.com Fax: 607-277-4466 4.2 Service and Repair If equipment is being returned to Precision Filters for service or repair, contact the factory for a Return Authorization Number. To obtain a Return Authorization Number, contact Precision Filters: Phone: (607) 277-3550...
  • Page 118 Support and Service Page 106 This page intentionally left blank. 28000 Signal Conditioning System Installation Instructions Precision Filters, Inc. Rev. B...

  • Page 119: Appendix A, Mating Connectors

    Appendix A, Mating Connectors Page 107 Appendix A, Mating Connectors This section provides information about mating connectors available from Precision Filters for use with the Precision 28000 system and signal conditioning cards. 5.1 3-Pin LEMO Mating Connectors Figure 68 illustrates the 3-pin LEMO mating connector.

  • Page 120: 9-Pin Mating Connectors

    9-pin mating output connectors are used with system monitor connectors on the backplane interface card and the 28000 chassis. CONN-OUT-9D: 9-pin mating output connector with crimp pins and metal backshell. Ac- commodates wire gauges 20 though 24. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B-...

  • Page 121: 9-Pin Mating Connector Crimp Tools

    • Northern Technologies C88000218 DE shell 9-position metal backshell 5.2.3 9-Pin Mating Connector Crimp Tools Insertion/extraction tool for socket contacts: • Conec pn 360X12009X Crimp tool: • Daniels pn AFM8 with positioner K1525 Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 122: 15-Pin Mating Connectors

    Recommended wire size is 24 gauge, 20 gauge maximum. PF pn A6862G3 consists of: • Conec 302C10029X D-shell connector, gold plate, 15-position female solder cup contacts • Amphenol 8655MH1511LF Backshell for DB D-Shell 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B-...

  • Page 123: 15-Pin Mating Output Connectors

    5.3.3 15-Pin Mating Connector Crimp Tools Mating connector crimp tools are available from AMP. • Daniels AFM8 w/Positioner K1525: Hand crimp tool • Conec 360X12009X: Insertion/extraction tool for socket contacts Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 124: 26-Pin High-Density Mating Connectors

    PF pn A6864G10 consists of: • Conec 164C17019X connector female straight solder cup HD 26 Contact 30 micro inches Gold plating RoHS compliant • 8655MH1511LF Backshell for DB D-shell 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B-...

  • Page 125: 26-Pin Mating Output Connectors

    26-pin mating connectors. • AFM8 (M22520/2-01): Hand crimp tool • K-41 (M22520/2-06): Insert tool for socket contacts • K-42 (M22520/2-09): Insert tool for pin contacts M24308/18-1: Installing/removal tool Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 126: Combo-D Mating Input Connectors

    5.5.1 COMBO-D Mating Connector Crimp tools Mating connector crimp tools are available from ITT Cannon for assembling COMBO-D mating connectors. • ITT Cannon 070051-0000 (CCT-DM): Hand crimp tool • ITT Cannon 070064-0000 (CET-C6B): Extraction tool 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B-...

  • Page 127: 37-Pin Mating Output Connectors

    Mating connector crimp tools are available from ITT Cannon for assembling 37-pin mating connectors. The mating connector accommodates wire gauges 20 through 26. • Daniels AFM8 with positioner K1525 Hand crimp tool • Conec 360X12009X): Plastic insertion/extraction tool for socket contacts Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...

  • Page 128: 50-Pin Mating Output Connectors

    Mating connector crimp tools for assembling 50-pin mating connectors are available from ITT Cannon. The mating connector accommodates wire gauges 20 through 26. • Daniels hand crimp tool AFM8 with positioner K1525 • Conec Insertion/Extraction Tool 360X12009X 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B-...

  • Page 129: Mating Connector Suppliers

    • Positronic Industries, Inc., 423 N Campbell Ave., Springfield, MO 65806; Tel: 417-866- 2322 Fax: 417-866-4115. • LEMO USA, Inc., 635 Park Court, Rohnert Park, CA 94928; Phone: (707) 578-8811, Fax: (707) 578-0869 Precision Filters, Inc. 28000 Signal Conditioning System Installation Instructions Rev. B...
  • Page 130 Appendix A, Mating Connectors Page 118 This page intentionally blank. 28000 Signal Conditioning Installation Instructions Precision Filters, Inc. Rev. B-...

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