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FRIDURIT fume scrubbers C75 and C180
Operating mode with time-controlled scrubbing liquid change and optional conductivity measurement
Instruction manual | Status December 2023
Software Release 3
IMPRINT
Publisher
KYOCERA Fineceramics Europe GmbH
Environmental equipment
Steinzeugstraße 92
68229 Mannheim
Germany
Kyocera technical department environmental equipment
Phone:
+49 621 / 40547-594
Email:
info@kyocera-fineceramics.de
Internet:
www.kyocera-fineceramics.de
Authors
Text:
Dipl.-Biol. Elke Fortkamp
Photos:
Christian Schmitt
For more information and contact details for Kyocera service, please follow the link:
www.kyocera-fineceramics.de
Our product specifications are based on extensive technical development and the results from stringent tests.
We have many years' experience in different application areas which provides additional safety with regard to
the durability of Kyocera environmental equipment. However, it is the responsibility of the user to check our
specifications and recommendations and conduct his own tests to confirm that they are suitable for his in-
tended purpose.
The statutory warranty provisions apply. We also refer to our General Terms and Conditions of Supply and
Payment.
We reserve the right to make technical changes.
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Summary of Contents for Kyocera FRIDURIT C75
- Page 1 We have many years’ experience in different application areas which provides additional safety with regard to the durability of Kyocera environmental equipment. However, it is the responsibility of the user to check our specifications and recommendations and conduct his own tests to confirm that they are suitable for his in- tended purpose.
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Page 2: Table Of Contents
CONTENTS PREFACE .............................. 4 HOW TO USE THIS INSTRUCTION MANUAL ..................4 USER GROUPS ..........................4 ABOUT THIS INSTRUCTION MANUAL ................... 4 SYMBOLS AND MARKINGS ......................5 INTENDED USE ............................. 5 OPERATING DATA / LIMIT VALUES ....................5 RELEVANT DOCUMENTATION ...................... 6 MAINTENANCE INSTRUCTIONS .................... - Page 3 VENTILATION CONNECTIONS......................28 10 PUTTING INTO SERVICE ........................29 11 DECOMMISSIONING ..........................30 11.1 DISMANTLING ..........................30 11.2 DISPOSAL ............................30 11.3 RETURN OF THE FUME SCRUBBER BY THE MANUFACTURER ..........31 12 APPENDIX ............................31 12.1 MODBUS REGISTER TABLE ......................31 12.2 SPARE PARTS LIST ........................33 12.3 COMPLIANCE WITH THE 42ND BIMSCHV (ONLY VALID IN GERMANY) ........34 12.4 DECLARATION OF CONFORMITY ....................35...
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Page 4: Preface
1 PREFACE When you use a FRIDURIT fume scrubber, you are actively contributing towards corporate environmental pro- tection. Cleaning waste air contaminated with chemicals preserves both your laboratory and building structure. The device achieves highest absorption efficiencies with minimum noise levels and very economical opera- tion. -
Page 5: Symbols And Markings
If you have any further questions, contact the staff at Kyocera technical department environmental equipment. See the front page for contact details. Symbols and markings The instructions are divided into four different text elements: pure information text, procedural instructions, in- dications, and safety instructions. -
Page 6: Relevant Documentation
Faults that could impair safety must be rectified immediately. For repairs only original spare parts from KYOCERA Fineceramics Europe GmbH may be used for repairs. Instruction Manual | Status December 2023 Page 6... -
Page 7: General Safety Instructions
GENERAL SAFETY INSTRUCTIONS This section specifies the general safety instructions. Please read them carefully. They are intended to pre- vent injury and material damage. You will also find these and more safety instructions at the respective posi- tions in the text. Warning! Corrosive aerosols! Risk of chemical burns from acid fog leakage! Do not take the cover off the device during operation! -
Page 8: Maintenance
Maintenance Warning! Electrical voltage! Risk of electric shock and material damage when working on the electrical parts of the fume scrubber! Before starting work on the fume scrubber, set the main switch to "0" or disconnect the electrical supply line from the power supply! Warning! Corrosive chemicals! Risk of chemical burns from accidents with chemicals! -
Page 9: Description Of Equipment
Technical documentation comprising instruction and assembly manual fume scrubber and accessories, • circuit diagrams etc. 6 DESCRIPTION OF EQUIPMENT Operation of the equipment Equipment components: Blocking flange with 4 Openings Scrubbing liquid reservoir Absorption chamber with Spray mist Conveyor and spray wheel with ... -
Page 10: Electronic Control System
Figure 2: The atomised spray system Separators i.e. agglomerators and droplet separators separate the atomised spray from the waste air. The scrubbed waste air is dried at the separators before leaving the fume scrubber through a clean air socket . -
Page 11: Use (Operating Instructions)
Ventilation, electrical and sanitary connections may only be carried out by qualified personnel. Attention! Risk of damage to equipment due to improper putting into service! First putting into service should be carried out by a qualified technician from Kyocera service organisation. See the front page for more information. -
Page 12: Text Display And Keypad
Generally, the fume scrubber and ventilation system switch on automatically. The scrubbing liquid is changed automatically after a preset time. If conductivity measuring is installed, this can start the liquid change before the set time. Open the stop valve of the fume scrubber to ensure water supply. Text display and keypad The text display and keypad on the front of the control unit can be used to display values and make set- tings. -
Page 13: Automatic Washing Liquid Change
Area Settings Functions Min: 150 sek Setting the time for The opening time of the inlet solenoid valve after switch- monitoring the inlet so- ing on or after changing the scrubbing liquid is moni- Max: 900 sek lenoid valve when filling tored. -
Page 14: Menu Item Maintenance / Service
1 to the minute. If the counter value reaches 0, the display value increases by 1. There is probably a fault in the downstream system. The value is permanently stored in the non-volatile memory of the fume scrubber and is used to inform the Kyocera ser- vice technician and as an aid for troubleshooting. -
Page 15: Troubleshooting
The symbol flashes in the scrubber symbol on the basic screen: Kyocera Service cleans and checks the fume scrubber and resets the counter to the value "0" after maintenance has been completed. -
Page 16: Serial Modbus Interface
If devices are not used very often, maintenance must be carried out at least every 12 months, as damage can occur due to material fatigue. Servicing operations may only be carried out by specialised personnel i.e. members of Kyocera service organ- isation. See the front page for further information. Further regular inspections of the device can be carried out by the operator. -
Page 17: Maintenance Plan
Cleaning The interior, spray wheel and absorption systems will be cleaned when the Kyocera service personnel carry out servicing operations (see Maintenance and inspection plan). Instruction Manual | Status December 2023... -
Page 18: Assembly And Installation (Assembly Instructions)
Should any defects be found, please submit a written complaint within five working days after delivery, stating the order number and reason for the complaint. Send it to Kyocera technical department environmental equip- ment. See the front page for contact details. Our service personnel will either repair the equipment on your premises or, if necessary, replace it. -
Page 19: Mounting
please dispose of packaging cardboard as recyclable material at the waste recycling facility provided in your ● district. the packaging film is made of polyethylene (PE) and can be recycled. Please also dispose of it as recyclable ● material for waste recycling. the conveyor belts are made of glass fiber reinforced plastic to ensure the required stability. - Page 20 Provide space for servicing and maintenance operations: • 400 mm above the inspection open- ings. • Ladder width (at least 600 mm) in front of the installation space for maintenance. Figure 5: Mounting Instruction Manual | Status December 2023 Page 20...
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Page 21: Sanitary Connections
Sanitary connections Figure 6: Inlet fitting The inlet set, consisting of a water inlet with manual ball valve with a dirt trap and inlet solenoid valve , is located on the base plate of the fume scrubber. The water inlet is connected to the freshwater pipe using a hose or pipe connection. - Page 22 A suitable hose set for feed and drain with stainless steel hose clips is available as an accessory. Contact Kyocera for orders (see Accessories). The drain set (7) is also located on the base plate of the fume scrubber. It consists of the connection piece for the drain , a drain solenoid valve ...
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Page 23: Electrical Connections
Figure 8 Installation example This is an example of how the wastewater connection of the fume scrubber can be connected to the neutrali- zation system. In this example, the connection (red arrow) was made using a PVC hose. Electrical connections Connecting the FRIDURIT fume scrubber Warning! Electrical voltage! Risk of electric shock due to improper connection! -
Page 24: Wiring Inputs
Warning! Electric voltage! Risk of electric shock due to improper work! This work requires the control system housing to be open. Its connections L1, L2 and L3 are energised, even when disconnected from power! Disconnect the fume scrubber and its plug-in connection from the main power supply to achieve best possible safety from electric shock! Quick connection terminals process the inputs and outputs of the electronic control system. - Page 25 Table 7: Inputs Connecting the ventilation release contact If the input is activated by a closed contact is, the device will switch on. Otherwise the device switches off. The contact can be connected with the ventilation unit installed by the customer or with the frequency con- verter controlling the fan.
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Page 26: Wiring Outputs
Figure 12: Insert wire jumper Wiring outputs Figure 13 shows the terminal strips of the outputs. The wired terminals shown are already connected at the factory. Figure 13: Wiring the outputs The functions of electronic control system outputs are: Termi- Description Function 24V DC... -
Page 27: Connecting The Serial Interface
Voltage-free connection of failure messages Contact closed when fault-free, open in the event of faults Figure 14: Connecting potential-free fault signal Contact is open as long as the scrubber is off and is switched on when the fume scrubber is in oper- ation. -
Page 28: Ventilation Connections
If contamination cannot be avoided, make sure that the absorption systems are cleaned regularly by a member of Kyocera service organisation. Instruction Manual | Status December 2023... -
Page 29: Putting Into Service
10 PUTTING INTO SERVICE Putting into service should be carried out by a qualified technician from Kyocera service organisation. See the front page for more information. This can only be carried out when the FRIDURIT fume scrubber and its com- ponents have been fully assembled. -
Page 30: Decommissioning
11 DECOMMISSIONING 11.1 Dismantling Caution! Corrosive chemicals! The washing liquid contains corrosive chemicals. It is necessary to discharge the wastewater into a neutralization system. Warning! Corrosive scrubbing liquid! Drain the scrubbing liquid completely before dismantling! To do this, the manual ball valve underneath the washer is opened so that the washing liquid is completely drained. -
Page 31: Return Of The Fume Scrubber By The Manufacturer
11.3 Return of the fume scrubber by the manufacturer In accordance with the German Electrical and Electronic Equipment Act (ElektroG), Kyocera is obliged to take back the fume scrubber for disposal. Kyocera is registered under WEEE-Reg. No. DE 40217002 If you would like to make use of this, please contact us. - Page 32 Bitregister f_therm 19 Bit 0 Actual (R) Motor protection fault bit f_phase 19 Bit 1 Actual (R) Fault bit Phase monitoring 19 Bit 2 f_overflow Actual (R) Fault bit overflow monitoring 19 Bit 3 f_fill Actual (R) Fault bit filling time monitoring f_refill 19 Bit 4 Actual (R)
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Page 33: Spare Parts List
Data Register (Read: Modbus function 4 / Write: Modbus function 6) Label Register Byte (H/L) Definition Read/Write Description Target values MB_special 0 / 1 Target (R/W) Multifunction special register MB_def_tchange 2 / 3 +16 (h) Target (R/W) Washing liquid time Setpoint +200 (mS MB_def_ms 4 / 5... -
Page 34: Compliance With The 42Nd Bimschv (Only Valid In Germany)
L-AWLZ Conductance measuring cell c=1.0 with protection tube Table 12: Spare parts list * Number of parts installed in the appliance ** Please state the appliance number or order number when ordering If you require spare parts that are not listed in the spare parts list, please request the current spare parts price list. 12.3 Compliance with the 42nd BImSchV (only valid in Germany) The regulation on evaporative cooling systems, cooling towers and wet separators (42nd BImSchV) came into force on 20... -
Page 35: Declaration Of Conformity
12.4 Declaration of conformity War/We/Nous: KYOCERA Fineceramics Europe GmbH Environmental equipment Steinzeugstraße 92 D - 68229 Mannheim erklären in alleiniger Verantwortung, dass das Produkt declare under our sole responsibility that the product déclarons sous notre seulé responsibilité que le produit FRIDURIT®... - Page 36 D-68229 Mannheim D-68229 Mannheim Instruction Manual | Status December 2023 Page 36...
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