RuggedMade RSD400 Owner's Manual And Parts List

Single drum vibratory roller

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RSD400 SINGLE DRUM

VIBRATORY ROLLER

OWNER'S MANUAL AND PARTS LIST

www.ruggedmade.com

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Summary of Contents for RuggedMade RSD400

Page 1 RSD400 SINGLE DRUM VIBRATORY ROLLER OWNER’S MANUAL AND PARTS LIST www.ruggedmade.com...
Page 2: Table Of Contents
Table of Contents 1. SAFETY INFORMATION 1.1 General……………………………………………………………………………………..…………..3 1.2 Intended use……………………………………………………………………………………..……...3 1.3 Unintended use……………………………………………………………………………………..…..3 1.4 Who is allowed to operate the machine………………………………………………………………3 1.5 Conversions and alternations to the machine………………………………………………………..3 1.6 Safety notes in the operating and maintenance instructions……………………………………..3-4 1.7 Safety stickers on the machine……………………………………………………………………..….4 1.8 Loading the machine………………………………………………………………………………..…5-6 1.9 Starting the machine……………………………………………………………………………..………7 1.10 Driving the machine……………………………………………………………………………..……..8...
Page 3 Table of Contents 3.12 Checking the engine oil ……………………………………………………………………………….23 3.13 Cleaning, greasing the spring on the driven system…………………………………………...…..23 3.14 Cleaning, checking the spark plug………………………………………………………………..23-24 3.15 Cleaning the fuel sludge filter spark…………………………………………………………...……..24 3.16 Checking the rubber buffers……………………………………………………………………...…...24 3.17 Checking the vibration system V-belt…………………………………………………………….24-25 3.18 Check, grease the drive .……………………………………………………………………………..25 3.19 Tensioning, changing V-belt/chain……………………………………………………………………25 3.20 Changing the air filter………………………………………………………………………………….26...
Page 4: Safety Information
SAFETY INFORMATION 1.1 General This RuggedMade roller is built in accordance with the latest technical standard and the valid technical rules and regulations. However, dangers for persons and property may arise from the machine if it is: put to unintended use,...
Page 5: Safety Notes In The Operating And Maintenance Instructions
SAFETY INFORMATION supplied by us. The installation and/or use of such products can impair the active and/or passive driving safety. The manufacturer expressly excludes any liability for damage resulting from the use of non-original parts or accessories. 1.6 Safety notes in the operating and maintenance instructions: ! Danger Sections marked like this point out possible dangers for persons.
Page 6 SAFETY INFORMATION RuggedMade machines use international pictorial labels where needed. These labels are described below: Label Meaning DANGER! Engines emit carbon monoxide; operate only in well-ventilate area. Read the Operation Manual for machine information. No sparks, flames, or burning objects near the machine. Shut off the engine before refueling.
Page 7 SAFETY INFORMATION Label Meaning WARNING! Hot surface! WARNING! Gontroll of traveling and vibration. Guaranteed sound power level in dB(A). A nameplate listing the model number and serial number is attached to each unit. Please record the information found on this plate so it will be available if the nameplate lost or damaged.
Page 8: Loading The Machine
SAFETY INFORMATION 1.8 Loading the machine Use only strong and stable loading ramps. The ramp inclination must be lower than the gradability of the machine. Secure the machine against turning over or slipping off. Secure the machine on the transport vehicle against rolling, slipping and turning over. Persons are highly endangered when stepping or standing under loads being lifted they remain in the drive range of the machine during an ongoing demonstration and during...
Page 9: Driving The Machine
SAFETY INFORMATION 1.10 Driving the machine Persons in the danger zone Before starting to work, even after short breaks, check, if there are any persons or obstructions in the working range of the machine. If necessary give warning signals. Stop work immediately if persons remain in the danger zone despite the warning.
Page 10: Parking The Machine
SAFETY INFORMATION Do not vibrate on hard (frozen, concrete) ground. Risk of bearing damage! 1.11 Parking the machine Park the machine on ground as level and firm as possible. Before leaving the machine: set the control lever to neutral position apply the parking brake shut the engine down and pull the ignition key out Do not use the decompression lever to shut the engine down.
Page 11 SAFETY INFORMATION Do not start the engine after draining the hydraulic oil. Check all connections and fittings for leakages after all work is completed (with the system still depressurized!). Working on the engine Drain the engine oil at operating temperature danger of scalding! Wipe off spilled oil, catch running out oil and dispose of environmentally.
Page 12: Operation
OPERATION 2.1 Controls Ref. Description Ref. Description Lever for Operator Water Tank Draining Lever for Vibration Lifting Hole (four) Lever for Adjusting Handle Height Bolt, Side Protective Cover Fuel Tank filling Bolt, Upper Protective Cover Lifting Hook Bolt, Scraper adjustment Water Tank Filling...
Page 13: General Notes
OPERATION 2.2 General notes Please read section 3 Indicators and Control Elements thoroughly before operating the machine if you are not yet fully familiar with the indicators and control elements of the machine. 2.3 Checks before starting Please observe the safety regulations in section 2 of these operating and maintenance instructions.
Page 14 OPERATION Fig. 3. Do not operate the lever 2 (Fig. 3) for the choke as shown in. If necessary move the lever (2) to middle position according to the engine temperature resp. the ambient temperature. Cold engine or cold ambient temperature Fig.
Page 15: Wrong Starting
OPERATION ! Caution Unscrew the spark plug. The choke must always be open during Operate the starter several times. operation, otherwise the fuel consumption Dry the spark plug with a dry and clean will be excessively high and the engine cloth or with compressed air.
Page 16: Driving The Machine
OPERATION 2.7 Driving the machine with the backup Danger when reversing. protection l e v e r Choke on engine is open. F ig. 11 Fig. 10 Throttle lever 1 (Fig. 10) in position "I" If the operator is pressed against an (detent for travel position).
Page 17: Switching The Gravity Sprinkler System On Resp. Off
OPERATION 2.9 Switching the gravity sprinkler Switching the vibration on system on resp. off Ⅱ Fig. 14 Fig. 12 Set the throttle lever 1 (Fig. 12) to position "I" or "MIN". The vibration stops after a short time. Drive the machine forwards or reverse. Set the throttle lever 1 (Fig.
Page 18: Loading And Transport
OPERATION 2.11 Loading and transport Fig. 16 Release the travel control lever 2 (Fig. 16) slowly. Set the throttle lever (1) to "MIN" (idling speed) and let the engine idle for a while for temperature equalization. Fig. 19 Loading the machine. If necessary fold the steering rod up.
Page 19: Maintenance
MAINTENANCE 3.1 General Notes for Maintenance the oil change intervals must be shortened. Make sure that the respective safety regulations are followed during the maintenance, especially the safety regulations stated in section 2 of these operating, maintenance and repair instructions. Proper maintenance of the vibratory plate ensures a much higher functional safety and increases the...
Page 20: Fuels, Lubricants And Filling Capacities
MAINTENANCE Regular lubricant oil change The longest permitted length of time between oil changes is one (1) year. 3.3 Fuels, Lubricants and Filling Capacities Assemblies Fuels, Lubricants Approx. quantity Summer Winter Attention Observe level marks Engine Engine oil API: CD/SE bzw. CD/SF ca.
Page 21: Running-In Instructions
MAINTENANCE 3.4 Breaking-in Instructions Machine Check the chain and the V-belt for vibration and travel system, tension them if necessary. Check and if necessary tighten all screwed connections. Check for leakages. 3.5 Maintenance chart With each maintenance interval perform also the work for shorter preceding intervals. Pos.
Page 22: Cleaning Machine/Engine
MAINTENANCE EVERY DAY 3.6 Cleaning machine/engine Wash the foam insert in warm soapy water, Do not hold the water jet directly into the rinse it and let it dry thoroughly. air filter/carburetor, the starter/air intake Soak the foam insert in clean engine oil, and the oil warning light/start switch.
Page 23: Checking The Water Level
MAINTENANCE EVERY DAY ! Caution Dirty fuel can cause engine failures. For quality of fuel refer to the table of fuels and lubricants. Fill in fuel through a funnel with strainer Close the tank tightly. 3.10 Checking the water level Fig.
Page 24: Maintenance Every 6 Months
MAINTENANCE EVERY 6 MONTHS 3.12 Changing the engine oil Fig. 31 i Note Take off the cover of drive system. Drain the engine oil only when the engine is Clean and grease the spring and the lever. warm. 3.14 Cleaning, checking the spark plug ! Danger There is a danger of scalding when draining ! Danger...
Page 25: Cleaning The Fuel Sludge Filter Spark
MAINTENANCE EVERY 6 MONTH 3.16 Checking the rubber buffers i Note Change the spark plug in case of extreme combustion residuals or burned-off electrode. Make sure that the heat value of the spark plug is correct. Check the electrode gap with a feeler gauge, if necessary adjust the gap to 0.7 -0.8 mm.
Page 26: Check, Grease The Drive
MAINTENANCE EVERY 6 MONTHS 3.19 Tensioning, changing V- belt/chain Fig. 36 Remove the protective cover. Tensioning V-belt Check the condition and tension of the ! Danger V-belt, change the V-belt if it is damaged (Fig. 36). When lifting the machine do not step under loads being lifted.
Page 27: Annual Maintenance
ANNUAL MAINTENANCE 3.20 Changing the air filter 3.21 Checking, adjusting the valve clearance i Note The condition of the air filter depends i Note decisively on the amount of dust in the air. Check and adjust the valve clearance only when the engine is cold.
Page 28: Cleaning The Fuel Strainer
ANNUAL MAINTENANCE 3.22 Cleaning the fuel strainer ! Danger When working on the fuel system do not spill any fuel, no open fire, do not smoke. Fire hazard. Open the fuel valve. Unscrew the fuel sludge filter, drain and catch all fuel. Clean the fuel sludge filter with petrol.
Page 29: As Required Maintenance
AS REQUIRED MAINTENANCE 3.24 Water sprinkler system, Fig.53 maintenance in case of frost Loosen the fastening screws. Adjust the scrapers (1) until they touch the ! Caution drum lightly ( sleight bending of the plastic The water sprinkler system must be emptied insert).
Page 30: Troubleshooting
TROUBLESHOOTING 4.1 General notes The following work must only be carried out by qualified and trained personnel or by the RuggedMade sales service. Please observe strictly the safety regulations in chapter 2 of these operating and maintenance instructions. Faults occur frequently due to the fact, that the machine has not been properly operated or serviced.
Page 31: Technical Data
TECHNICAL DATA RSD400 A=1350 B=172 C=1320 (mm) Weights kg(lb) Static linear load (N/m) 28.5 Working width mm(in) 580(226) Dimensions see sketch Travel speed forward/reverse (km/h) 0-1.5 Max. grade ability (depending on soil) With/or without vibration 25% / 20% Water-tank Capacity L...
Page 32: Warranty
WARRANTY 5. WARRANTY RuggedMade products are covered by warranty for a period of twelve (12) months from the date of purchase against defects in material or workmanship provided that: The product concerned has been operated and maintained in accordance with the operating instructions.
Page 33: Maintenance Record
MAINTENANCE RECORD PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN The machine has been assembled with care and will provide years of service. Preventative maintenance and routine service are essential to the long life of your machine. After reading through this manual thoroughly, you will find that you can do some of the regular maintenance by yourself.
Page 34: Ec Declaration
PARTS LIST RSD400 SINGLE DRUM VIBRATORY ROLLER...
Page 36: Parts List
PARTS LIST 1 EED BOX ASSEMBLY LEFT RSD400 TRANSMISSION MYZSK180-BOMO1-A...
Page 37 PARTS LIST 1 EED BOX ASSEMBLY LEFT RSD400 TRANSMISSION MYZSK180-BOMO1-A ITEM PART NO. DESCRIPTION ERP NO. REMARK GX160H1-SX ENGINE 41401013 GX160H1-QX ENGINE 41401014 GB889-M8 HEXAGON LOCK NUT M8 20405004 SPRING WASHER Φ8 GB93-8 20509006 FLAT WASHER Φ8 GB97.1-8 20501007 GB5783-M8*45...
Page 38 PARTS LIST 1 EED BOX ASSEMBLY LEFT RSD400 TRANSMISSION MYZSK180-BOMO1-A ITEM PART NO. DESCRIPTION ERP NO. REMARK MYZSK180.00.20YZ CLUTCH ASSY 53501005 GB16588-543 RIBBED BELT PJ TYPE 21201100 GB5783-M6*20 HEX BOLT M6*20 20102054 MYZSK180.00.01.40 FAN PRESSURE PAD 40201015 MYZSK180.00.01.39 41205017 FAN BLADE MYZSK180.00.01.19...
Page 39 PARTS LIST 2 EED BOX ASSEMBLY LEFT RSD400 ARMREST ASSY MYZSK180-BOMO2-A...
Page 40 PARTS LIST 2 EED BOX ASSEMBLY LEFT RSD400 ARMREST ASSY MYZSK180-BOMO2-A ITEM PART NO. DESCRIPTION ERP NO. REMARK MYZSK180.00.03-01 CONTROL LEVER 40305002 MYZSK180.00.03-04 CONTROL LEVER SHAFT 40402020 MYZSK180.00.03-05 LINER GASKET 40504029 GB276-6002 BEARING 6002-2LS 21001051 GB893.1-32 RETAINING RING 32 20602004 MYZSK180.00.03-06...
Page 41 PARTS LIST 3 EED BOX ASSEMBLY LEFT RSD400 STEEL WHEEL ASSY MYZSK180-BOMO3-A...
Page 42 PARTS LIST 3 EED BOX ASSEMBLY LEFT RSD400 STEEL WHEEL ASSY MYZSK180-BOMO3-A ITEM PART NO. DESCRIPTION ERP NO. REMARK GB5783-M10*20 HEX BOLT M10*20 20102150 SPRING WASHER Φ10 GB93-10 20509008 MYZSK180.00.02.02 SUPPORT PLATE LEFT 40501009 MYZSK180.00.02.06 DAMPING PAD 41201008 GB5783-M5*12 HEX BOLT M5*12 20102001 SPRING WASHER Φ5...
Page 43 PARTS LIST 4 EED BOX ASSEMBLY LEFT RSD400 SUPPORT ASSY MYZSK180-BOMO4-A...
Page 44 PARTS LIST 4 EED BOX ASSEMBLY LEFT RSD400 SUPPORT ASSY MYZSK180-BOMO4-A ITEM PART NO. DESCRIPTION ERP NO. REMARK GB5783-M8*25 HEX BOLT M8*25 20102102 SPRING WASHER Φ8 GB93-8 20509006 FLAT WASHER Φ8 GB97.1-8 20501007 GB276-6008 BEARING 6008-2RZ 21001008 GB894.1-40 RETAINING RING 40...
Page 45 PARTS LIST 5 EED BOX ASSEMBLY LEFT RSD400 BOTTOM MOUNTING ASSY MYZSK180-BOMO5-A...
Page 46 PARTS LIST 5 EED BOX ASSEMBLY LEFT RSD400 BOTTOM MOUNTING ASSY MYZSK180-BOMO5-A ITEM PART NO. DESCRIPTION ERP NO. REMARK MYZSK180.00.01.06 CENTRAL LIFTING PLATE 40205001 GB889-M10 HEXAGON LOCK NUT M10 20405006 FLAT WASHER Φ10 GB97.1-10 20501009 SPRING WASHER Φ10 GB93-10 20509008...
Page 47 PARTS LIST 6 EED BOX ASSEMBLY LEFT RSD400 WATER TANK ASSY MYZSK180-BOMO6-A...
Page 48 PARTS LIST 6 EED BOX ASSEMBLY LEFT RSD400 WATER TANK ASSY MYZSK180-BOMO6-A ITEM PART NO. DESCRIPTION ERP NO. REMARK MYZSK180.00.04.01 WATER TANK 41207004 MYZSK180.00.04.11 WATER TANK CAP 41205013 GB5783-M10*20 HEX BOLT M10*20 20102150 FLAT WASHER Φ10 GB97.1-10 20501009 GB889-M5 HEXAGON LOCK NUT M5 20405001 FLAT WASHER Φ5...
Page 49 PARTS LIST 7 EED BOX ASSEMBLY LEFT RSD400 CHAIN TENSION ASSY MYZSK180-BOMO7-A...
Page 50 PARTS LIST 7 EED BOX ASSEMBLY LEFT RSD400 CHAIN TENSION ASSY MYZSK180-BOMO7-A ITEM PART NO. DESCRIPTION ERP NO. REMARK MYZSK180.00.01.20-3 TENSIONER SPROCKET SHAFT 40402019 RETAINING RING Φ22 GB893.1-22 20602002 GB276-61900S BEARING 61900-2RZ 21001067 MYZSK180.00.01.20-1 TENSIONER SPROCKET 40606001 MYZSK180.00.01.20-2 TENSIONER SPROCKET PRESSURE MAD 40504026 FLAT WASHER Φ8...
Page 51 PARTS LIST 8 EED BOX ASSEMBLY LEFT RSD400 BELT TENSION ASSY MYZSK180-BOMO8-A...
Page 52 PARTS LIST 8 EED BOX ASSEMBLY LEFT RSD400 BELT TENSION ASSY MYZSK180-BOMO8-A ITEM PART NO. DESCRIPTION ERP NO. REMARK MYZSK180.00.01.18-2 T NUT 40205003 FLAT WASHER Φ10 GB97.1-10 20501009 SPRING WASHER Φ10 GB93-10 20509008 MYZSK180.00.01.18-3 BELT TENSION WHEEL SHAFT 40403001 GB893.1-32...
Page 53 PARTS LIST 9 EED BOX ASSEMBLY LEFT RSD400 WALKING CONTROL ASSY MYZSK180-BOMO9-A...
Page 54 PARTS LIST 9 EED BOX ASSEMBLY LEFT RSD400 WALKING CONTROL ASSY MYZSK180-BOMO9-A ITEM PART NO. DESCRIPTION ERP NO. REMARK MYZSK180.00.01.22-1 CONTROL BOX 40304004 GB70.1-M5*30 SOCKET HEAD SCREW M5*30 20306006 GB889-M5 HEXAGON LOCK NUT M5 20405001 MYZSK180.00.01.22-9 GASKET 40504025 MYZSK180.00.01.22-3 UPPER RESET FOLK 40206014 MYZSK180.00.01.22-8...