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InterPuls milkrite MIPulse Technician Manual

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MIPulse
Pulse
Hub
Technician Manual

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Summary of Contents for InterPuls milkrite MIPulse

  • Page 1 MIPulse Pulse Technician Manual...

  • Page 3: Table Of Contents

    MIPulse pneumatic connections ....................19 Shut-Off sensor ..........................20 4.6.1 Pneumatic Shut-Off Connections .................... 21 4.6.2 Compressed Air Shut-Off connection ..................22 SYSTEM CONFIGURATION ........................ 23 This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 4 Led Signallers ..........................50 MIPulseHub signallers and Milking / Washing input ..............51 14 SPARE PARTS DIAGRAM ........................52 MIPulse ............................52 MIPulseHub ..........................53 This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 5: General Information

    Certain company and product names used throughout the document are trademarks of their respective owners. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 6: General Warnings

    Any failure to observe the warnings provided in this manual may lead to equipment malfunctions or damage to the system. 2.1.4 Limitation of liability InterPuls S.p.A. declines all liability for damage to persons, animals and/or things caused by incorrect use of the equipment. Prior using the product 2.2.1 Requirements and rules for personnel and Safety Rules...

  • Page 7: Connection

    Use powder, foam or halogen extinguishers which must be positioned next to the device. Operating personnel must receive adequate instruction on how to use the extinguishers. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 8: Normative References Applied

    UKCA (UK Conformity Assessed) • USA: FCC Federal Communications Commission • Canada: IC Industry Canada • Marking 2.6.1 Dataplates affixed to the machine This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 9: Description Of The Device

    If a malfunction of the pulsator or its parameters is detected, the MIPulse sends an error signal to the MIPulse Hub. Communication between the MIPulse and its MIPulseHub is wireless. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 10: Mipulsehub

    Synthesise the performance of milking sessions by tracing the routine and giving important indications about strategic choices / changes to the milking procedure. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 11: General Features

    Degree of protection (correctly installed cable IP 67 glands) Operating temperature (environment) +5ºC ÷ +45ºC (+41ºF ÷ +113ºF) Transport and storage temperature -20ºC ÷ +70ºC (-4ºF ÷ +158ºF) This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 12: Installation

    MIPulse and Hub is excessive or there are barriers limiting radio communication. Power the MIPulse devices Assign address to MIPulse devices (see paragraph 5.1 - Addressing) Then proceed with signal quality check This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 13: Signal Quality Check

    This operation is to be carried out on the most distant stations or stations that may have barriers to communication with the MIPulseHub. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 14: Mipulse And Mipulsehub Assembly

    MIPulse on plastic vacuum tubes • • Install the MIPulseHub and MIPulse at a minimum distance of 5 meters from WI FI repeaters or radio antennas This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 15: Fixing The Devices

    The MIPulse can be fastened using special brackets and clamps sold separately. 126 mm 5 in 184 mm 7.25 in MIPulseHub wall / metal structure fixing and cabin (with optional plate) This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 16: Mipulse And Mipulsehub Electrical Connections

    NOTE Make the MIPulse power connections to IUP, connecting: Brown = 24 VDC • Black = Ground • Blue = do not connect • This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 17: Mipulse Powered By Pulse Controller (Iuc)

    Connect cable as indicated in scheme above Before close the cover check all silicon tube is connected inside. check cover PCB flat connector is connected on MIPulse main PCB. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 18: Mipulse Powered By Imilk600 Panel

    MIPulse Hub 110÷230 24VDC to ROUTER LAN SWITCH 24VDC SHIL SHIL SHIL SHIL T-/G +24V +24V T-/G +24V +24V To next panel MIPulse LE30 LE30 This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 19: Mipulse Pneumatic Connections

    If the pulsator is powered by MIPulse during installation and an electrical fault is signalled, the connection of the rilsan tubes to the two channels of the pulsator must be swapped. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 20: Shut-Off Sensor

    It is equipped with two additional and external compressed air sensors, which must be connected to the compressed air channel of the corresponding Shut-Off, according to the diagram in paragraph 4.6.2- Compressed Air Shut-Off connection. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 21: Pneumatic Shut-Off Connections

    Original instructions 5110018_2024.01_EN 4.6.1 Pneumatic Shut-Off Connections This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 22: Compressed Air Shut-Off Connection

    5110018_2024.01_EN Original instructions 4.6.2 Compressed Air Shut-Off connection This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 23: System Configuration

    For example, if you start addressing station 1 and increment 2, only odd-numbered stations will be assigned to each sensor. Mirror Mirror N will be assigned with order: This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 24 Confirm address on the desired MIPulse by applying the magnet in the indicated area Release the magnet when the MIPulseHub light is fixed Continue until all addresses are assigned. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 25: Mipulse Communication Check With Mipulsehub

    The available channels are from 11 to 26. To make the channel change, proceed as follows: ● WI-FI menu ● Change channel ● Set new channel This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 26 If some stations are in permanent timeout, this means that the channel change operation was not successful. In this case you will need to re-tune the MIPulseHub to the previously set channel and restart the procedure. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 27: Description Of Mipulsehub Functions

    1) MIPulseHub IP Address 2) Subnet mask Stand by + down arrow: 1) Radio channel on which the MIPulseHub is set up 2) Installed Software Version This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 28: Station Fault Warning

    13:53 of 07/05/2020. Pressing the right arrow will display the two channels of the faulty station (7) and a hexadecimal error code (8). This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 29: Resetting Error Warning

    This is the menu that allows to associate to a MIPulse device the number of corresponding stations (see assignment procedure in paragraph 5.1 - Addressing). This is the menu that allows you to set the date and time of the device. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 30: Calibration

    2. Enter the menu of the MIPulseHub and set the vacuum level at which the calibration will be performed 3. Select the station you want to calibrate 4. Disconnect the 4 channels of the MIPulse Mi-Pulse LE30 LE30 This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 31: Wifi

    Range This menu allows you to check the quality of the radio signal between MIPulse and MIPulseHub. (see paragraph 4.2 - Signal quality check) This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 32: Err Management

    We recommend setting it at 60 sec. to allow HUB 0 ÷ 250 to send all pending data before reset. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 33: Vacuum Controller

    If the MIPulse is supplied with a constant 24 VDC source (NOT pulsed), the following settings must be made Parameter 19 = 150 Parameter 20 = 100 This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 34: Parameter Table

    38 F ref Frequency 0|100; -1 39 F ref (th) Frequency Tolerance 0-20 +/- 5 40 L ref max Maximum acceptable limping 0-20 <=5 This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 35 If you have a plant with stimulation, you must set the duration 64 Stimulation duration 20...60 of the stimulation This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 36: Software Service

    5) Panel to display data and graphs of vacuum controllers 6) MIPulseHub date and time synchronization with PC 7) Call up service menu 8) Panel with latest MIPulse read data This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 37 Original instructions 5110018_2024.01_EN 9) Activate window to read saved graphics 10) Vacuum controller data window activation 11) Activation of vacuum controller graphics window This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 38 5110018_2024.01_EN Original instructions 12) Parameter setting menu a) Editable parameters list b) Sending and saving parameters 13) Read streaming launch menu This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 39 18) Perform vacuum calibration 19) Perform voltage calibration 20) Perform current calibration 21) Activate advanced debugging options (for parent company) 22) Launch Firmware Update This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 40: Firmware Update

    Select HUB (for MIPulseHub) or MIPulse depending on the device you want to update Select the firmware to upload and then press START UPDATE 1. Enter MIPulseHub IP address 2. Press CONNECT This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 41 3. Press Status service ON 4. In case of MIPulse FW update select what stall number you’ve to update and the vacuum controller 5. Press START button This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 42 You can check the status of the update of MIPulse devices by pressing the Firmware Status button, in the window below will appear the station being updated. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 43: Mipulse Reset

    ATTENTION: if no operation is done when the jumper is J5 or J6 position, the MIPulse will restart normally after set again the jumper in standard position. Position 1 Position 2 Position 3 This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 44: General Maintenance

    Open the MIPulse cover Disconnect the silicone tubes from the board Turn on the system Suck air out of the tubes Reconnect as before and close all This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 45: Procedure For Replacing A Faulty Sensor

    NOTE in case it is already addressed the vacuum controller you must disable: Setting  set parameter 54 = 0  Press Send button Press Service button This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 46 Start the address assignment procedure by setting the station number to be assigned to the new device (See Chapter 9). Send updated parameter to new sensor: select setting menu and press send This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 47 Start the procedure to move the MIPulse and MIPulseHub radio channel from No. 13 to the one previously set on the MIPulseHub. Select HUB+MIPulse Check all sensor is responding This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 48 Disconnect the Service program Reconnect IFC to MIPulse HUB with following operation Open IFC maintenance page – select device – select service name: PyClient – press START This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 49: Troubleshooting

    Verify that the rilsan tubes are connected to the pulsator channels correctly connected to the pulsator channels, as shown in the diagram in paragraph 4.5- MIPulse pneumatic connections This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 50: Led Signallers

    0.25 sec addresses 1-2; Send parameters to MIPulse • • Reset hardware MIPulse • Address MIPulse Radio fault Green+red LED permanently on Faulty radio module This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 51: Mipulsehub Signallers And Milking / Washing Input

    4) In 2  Clean contact  Milking input 5) In 1  Clean contact  Washing input WARNING Any external luminous devices must not cause nuisance or danger to the user. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 52: Spare Parts Diagram

    5110018_2024.01_EN Original instructions 14 SPARE PARTS DIAGRAM MIPulse This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.

  • Page 53: Mipulsehub

    Original instructions 5110018_2024.01_EN MIPulseHub This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 56 | InterPuls | Albinea | Via F. Maritano 11 | 42020 | Reggio Emilia | Italy | T +39 0522347511 | F +39 0522 348516 | Sales.Albinea@milkrite-interpuls.com | www.milkrite-interpuls.com...

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