Related Manuals for Waterworld WW 4.0i
Summary of Contents for Waterworld WW 4.0i
- Page 1 Electrify Your World MANUAL 2024 Installation of the WaterWorld CANopen inboard systems...
- Page 2 Dear reader, Congratulations on your purchase! We are delighted that you have chosen a WaterWorld propulsion system. The WaterWorld engines are designed and produced with the utmost care. Everything is focused on providing you with a safe, reliable, environmentally friendly, and user-friendly propulsion system that you can enjoy using.
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Page 3: Table Of Contents
Propeller selection guidelines .......................... Safety instructions for usage ........................... 9. TROUBLESHOOTING AND PROBLEM SOLVING 4. DELIVERY CONTENTS Error codes for malfunctions ..........................Contents of the WaterWorld package ......................Warnings ................................Errors .................................. Issues .................................. 5. SYSTEM INSTALLATION Connection diagram ............................25 10. -
Page 4: Chapter 1 Introduction
Use of this manual INTRODUCTION This manual contains essential information for the safe use of WaterWorld electric propulsion systems. Both maintenance and troubleshooting are covered in this manual. It is crucial that anyone responsible for the installation of this system, as well as anyone who will operate the motor, thoroughly studies this manual. -
Page 5: Serial Numbers
Serial numbers You will find the identification label with the serial number on the top of the motor controller. It indicates the manufacturer, the model number, and the unique serial number of the motor or controller. The serial Motor controller number starts with the letters WW and is listed after the text ‘Serial:’. -
Page 6: Chapter 2 Pre-Installation Checklist
For WaterWorld LFP batteries, it is essential that the on/off switch is accessible at all times. -
Page 7: Chapter 3 Safety
• The supplier, being WaterWorld, the seller, or the manufacturer, do not accept liability for any damage to the buyer, nor for potential claims from third parties arising from (the use of) the propulsion system, directly or indirectly, including consequential damage, environmental damage, hearing damage, business damage, and non-material damage, or incorrect advice, unless the damage is attributable to gross negligence or negligence of the supplier. - Page 8 Safety features of the propulsion system Safety instructions for the propulsion system Your WaterWorld electric drive system is equipped with various safety Follow the instructions in this manual measures: • Immediately switch off the system via the main switch in case of overheating, smoke development, or if you detect a defect.
- Page 9 The WaterWorld system may only be used by individuals who are qualified and both physically and mentally fit. DANGER! • Do not use the WaterWorld system if the battery is damaged, and inform the supplier or installer of • Always comply with the national regulations and rules of the respective country. the system.
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Page 10: Chapter 4 Delivery Contents
CHAPTER 4 Contents of the WaterWorld package DELIVERY CONTENTS • Contents of the WaterWorld package... - Page 11 Standard delivery package includes: Digital display The digital color display with touch functionality is supplied with a 3-meter RJ45 data cable. The display has an IP65 rating. When mounted in an open boat, please note - Inboard base module that the display can become very hot in direct sunlight. We recommend covering the - Motor controller with stainless steel motor mounts display with good ventilation to protect it from weather conditions when the boat is - Display...
- Page 12 Not included in the standard scope of delivery are vibration dampers, fuse with fuse holder for the battery cables, main switch, and battery pack with charger. From 2022, WaterWorld supplies its own lithium batteries. Contact WaterWorld or your supplier and inquire about the possibilities.
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Page 13: Chapter 5 System Installation
CHAPTER 5 Wiring diagram SYSTEM INSTALLATION Connection diagram inboard until 2022 Main power Main power Main Switch* Throttle Charger End resistor Display Main fuse* 48V relais WW-BUS RJ45 WW-BUS RJ45 5/p cable 48v Battery Inboard motor Ignition switch Gateway End resistor * Not supplied by WW Connection diagram inboard from 2022 Main power... - Page 14 Applying antifouling to the motor is not allowed. The motor controller of WaterWorld comes with a red and black battery cable already attached to the Remove the motor covers from the motor and carefully place them in a safe location.
- Page 15 WARNING! If there is any doubt about the specifications of lithium batteries, it is advisable WARNING! If using a WaterWorld battery charger, refer to the to consult with WaterWorld. It is possible that the batteries may damage the motor, or vice charger manual for more information.
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Page 16: Main Power Switch
WW-BUS RJ45 WW-BUS RJ45 You can also order an ANL fuse holder and an ANL fuse for the motor right away. We provide the following values: 5/p cable WaterWorld 4.0i: 160A fuse WaterWorld 10.0i: 325A fuse 48v Battery WaterWorld 20.0i:... -
Page 17: The Display
“High Voltage” setting. WARNING! For WaterWorld batteries, you only need to set “CAN,” after which the BatteryLink takes care of all The terminating resistors are located, in a new delivery, communication. You can then also skip the “High and Low Voltage” settings. - Page 18 Setting up the controller for different voltages of lithium batteries It is possible to use the WaterWorld system with different battery configurations. To do this, a setting on the controller can be modified. If the plug, with green/black cable and indication “44Vdc,” is connected to the counter plug on the controller, then the system is suitable for standard voltages.
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Page 19: Testing And Commissioning
Step-by-step explanation for testing and commissioning Step 7: Connect Shore Power - Connect shore power: a WaterWorld electric propulsion system Connect the shore power cable. - Check charger: Step 1: Battery Check Ensure that the charger activates and provides the correct signals according to the charger manual. -
Page 20: Chapter 6 Operation Of The Engine
CHAPTER 6 Starting and Departure OPERATION OF THE ENGINE WARNING! First, disconnect the shore power connection. Check if the ignition switch of the system is in the “off” position. Ensure that the throttle lever is in the neutral position. Make sure you have enough free space to set off, or that the boat is securely moored to test the system. - Page 21 Explanation of the display By tapping on the arrow icon at the top right of the display, a screen slides in from the right with information about the engine, “Engine”, and possibly the battery, “Battery”, when communicating via CAN -”RPM”: Engine revolutions per minute - “Engine”: Engine temperature in degrees Celsius - “Controller”: Controller temperature in degrees Celsius - “Voltage”: Bus voltage in Volts...
- Page 22 Arrival and mooring “Screenlock” (Figure 2.0) Ensure that after mooring and securing the boat safely, the throttle is in the neutral position. When you press the “Screenshot” icon, you return to the main screen and most icons disappear. You can read the Turn off the system using the ignition switch.
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Page 23: Chapter 7 Maintenance And Service
CHAPTER 7 Checks during the sailing season MAINTENANCE AND SERVICE Regularly pay attention to your WaterWorld propulsion system and its associated energy system, even during the boating season. We besommend focusing on the following points: - Moisture and Condensation: Ensure that the area where the motor controller is installed remains free from moisture and condensation. - Page 24 Annual inspections by you or your supplier Winter storage Preferably, have your system inspected annually by your supplier or installer. They will check the During and after winter storage, the same recommended checks as in the previous inspections apply. system for the following points: For lead-acid batteries, it is especially important to ensure that the batteries are charged and remain - Proper Functioning of All Components: charged.
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Page 25: Chapter 8 Technical Specifications
CHAPTER 8 Motor Specifications TECHNICAL SPECIFICATIONS Model WW 4.0i WW 10.0i WW 20.0i Max. Power Consumption 4,4 kW 11 kW 20 kW (S1) Max. Rotational Speed (rpm) 1450 1450 1450 Voltage 48 Volt Maximum Current (Ampères)) Type Asynchronous Sensor Sensorless... - Page 26 Note: The optimal propeller for an individual boat may vary from this, as each boat is different. models of WaterWorld motors. You can find the drawings and also 3D files on ww-el.com. For a 4.0i system and a boat that travels at speeds slower than 11 km/h.
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Page 27: Chapter 9 Faults And Issues
CHAPTER 9 Error codes for malfunctions In case of malfunctions, a flashing hazard triangle with an exclamation mark appears at the bottom of the FAULTS AND ISSUES display: - Orange exclamation mark: This indicates a warning. The system is not functioning properly, but can still be used. Depending on the warning, power may be reduced. -
Page 28: Errors
Battery Warning (BW) Throttle fault (TF) Code Indication Meaning Solution Code Indication Meaning Solution BWS01 Temperature to low Temperature is too low Use the battery in a warmer environment. TFS01 No valid parameters loaded No valid parameters loaded. Please contact the supplier. BWS02 Temperature to high Temperature is too high. -
Page 29: Chapter 10 Warrenty
In all cases, the right to warranty expires six months after discovery of any defect. Warranty terms Water World Electronics BV guarantees the end user of a WaterWorld system that it is free from material and manufacturing defects during the warranty period. WaterWorld will cover the costs to remedy any material or processing defect for the end customer. - Page 30 Adherence to the warranty procedure described below is a condition for making a warranty claim. The WaterWorld motors are designed in accordance with EU Directive 2012/19/EU. This directive governs the recycling of electrical and electronic equipment to protect the environment. Disposed electrical and •...
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Page 31: Chapter 11 Appendices
APPENDICES It is possible to connect the WaterWorld system to a Raymarine Axiom+ multifunction display using a WaterWorld Ray-link. Follow the steps below to make the WaterWorld page visible on the screen of the Raymarine Axiom+. 1. Placement of the Ray-link: Ensure that the Ray-link is installed correctly to make the WaterWorld page available on the Raymarine Axiom+ display. - Page 32 VE-link Integration with Victron SmartShunt When a WaterWorld system is installed and a Victron SmartShunt is used, these systems can be connected via a VE-link. The SmartShunt acts as a battery monitor, measuring battery voltage and current. Based on these measurements, it calculates the battery’s state of charge and remaining time.
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Page 33: Contact Information
Electrify Your World Questions? Feel free to contact us. Contactinformation Water World Electronics Weerdijk 14 – 8375 AX Oldemarkt info@waterworldelectronics.com Telefoon: +31(0)561 451 636 WW-9322EN244...
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