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LEITZ Ortholux XY-Stage Maintenance Manual

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Leitz Ortholux XY-Stage Maintenance Notes
The "black era" Leitz Ortholux microscopes were manufactured from approx. 1937 to 1974. Although all
Ortholux microscopes (except the later Ortholux II) look similar from the outside, Leitz' ongoing product
development/improvement efforts led to several design differences through the years.
Scope
These maintenance notes describe the disassembly, cleaning, greasing and reassembly of the XY-stage
of a 1947 Ortholux microscope, i.e., a rather early-stage model before coaxial stage controls were
introduced.
XY-Stage Introduction
The older XY-stage model (manufactured until approx. 1950) described in these maintenance notes has
separate controls for X and Y axis movements
(Figure 1
and
Figure
2.) The stage has linear ball bearings
for the Y axis movement (forward-and-backward) and a quite long slide for the X axis movements (side-
ways). Ball bearings have much less friction resistance than slides, so to equalize the feelings of the X
and Y axis stage movements one should consider making the ball bearing more sluggish while facilitating
the slide movements as much as possible. This can be accomplished 1) by selecting a medium to high
viscosity grease for the ball bearings and a very low viscosity grease for the slide, and 2) by using a high
viscosity grease for the Y axis pinion axle and a medium viscosity grease for the X axis pinion axle.
Figure 1: Microscope base with the stage.
Leitz Ortholux XY-Stage, ver. 01, 27-May-2024
Page 1 of 8

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Summary of Contents for LEITZ Ortholux XY-Stage

  • Page 1 Leitz Ortholux XY-Stage Maintenance Notes The “black era” Leitz Ortholux microscopes were manufactured from approx. 1937 to 1974. Although all Ortholux microscopes (except the later Ortholux II) look similar from the outside, Leitz’ ongoing product development/improvement efforts led to several design differences through the years.
  • Page 2 Figure 2: XY-stage (view of its underside). Leitz Ortholux XY-Stage, ver. 01, 27-May-2024 Page 2 of 8...
  • Page 3: Control Knobs

    The various greases used are described in the notes. Feel free to use other greases of your preference. Control knobs Control knobs from the Leitz black era microscopes are usually made of nickel or chromium plated brass. After many years of service, the knurled circumferences of these knobs have often caught and accumulated dirt, sweat and fat from the user’s fingers.
  • Page 4 If the stage control shows any axial play, it should be remedied by adding one or two thin spring washers, either Belleville (conical dish) washers, or alternatively curved or wave spring washers. Don’t yet attach the stage controls to the stage. Leitz Ortholux XY-Stage, ver. 01, 27-May-2024 Page 4 of 8...
  • Page 5 At this stage the bearings can’t separate anymore because they are kept in place by the 7 screws. Successively tighten the three lateral Leitz Ortholux XY-Stage, ver. 01, 27-May-2024 Page 5 of 8...
  • Page 6 28) on all sliding surfaces. Apply Super Lube Multi-Purpose Grease with Syncolon to the rack on the underside of the slide. Reassemble the slide and the upper slide race. Check that the slide moves lightly. Leitz Ortholux XY-Stage, ver. 01, 27-May-2024 Page 6 of 8...
  • Page 7 When checking the status of a used microscope, inspecting the wear of the clamp arm could be a useful indicator of how much the microscope has been used through its lifetime. Leitz Ortholux XY-Stage, ver. 01, 27-May-2024 Page 7 of 8...
  • Page 8 1. Broken/bent metal stop allowing the clamp to collapse towards a more closed resting position. 2. Indentation due to abrasion wear against sharp object glass corners. Figure 8: The underside of another even more worn object glass clamp. Leitz Ortholux XY-Stage, ver. 01, 27-May-2024 Page 8 of 8...