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TURBO VAC 40RE
Serial Number: 19A01+
Part # 301023
OPERATOR'S & PARTS
MANUAL
TV 40
1
9-2024

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Summary of Contents for Harper TURBO VAC 40RE: TV 40

  • Page 1 TURBO VAC 40RE Serial Number: 19A01+ Part # 301023 OPERATOR’S & PARTS MANUAL TV 40 9-2024...
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  • Page 3: Safety Warning

    MEANING: Failure to understand and obey this warning may result in injury to you or others. Whenever this symbol is used, please pay very close attention to the information presented, and make sure you fully understand. If you do not, contact your dealer or Harper Industries, Inc. for clarification.
  • Page 4: Limited Warranty

    2. As the Turbo VAC owner, you should be aware that Harper Industries may deny you warranty coverage if your Turbo VAC or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications.
  • Page 5 Table of Contents OPERATOR SECTION PARTS SECTION To the Owner or Operator..........Table of Contents Warranty Statement............Frame Table of Contents............Frame Assembly..........24-25 Specifications..............Deck Lift Installation........26-27 Control Identification............ Engine Identification............. Blower Housing Installation Fluid Maintenance Location......... Blower Housing Installation......Safety Guidelines Fan &...
  • Page 6: Specifications

    6 gallon capacity - Gasoline NOTE: Following publication of this manual, certain changes in standard equipment and/or options may have occurred which would not be included in these pages. Your Harper dealer is the best source for up-to-date information. TV 40...
  • Page 7: Control Identification

    TV40RE Control Identification DUMP HOPPER CABLE (TO TOW VEHICLE) ENGINE BLOWER HOUSING HOPPER DOOR BROOM JACK STAND DEBRIS FLAP Hopper – The hopper stores up to 4 yards of Blower Housing – Surrounds the fan and is material. covered on the inside by a plastic liner. Engine –...
  • Page 8 Engine Identification Air Filter Assembly – See service section for care information. AIR FILTER ASSEMBLY Throttle – Adjusts engine speed. MANUAL Manual Choke – Engage when starting CHOKE the engine cold. Disengage when engine warms up. THROTTLE Tachometer – Shows the speed of the engine when running.
  • Page 9: Safety Guidelines

    • Always store gasoline outside, in a Safety Guidelines safety can (a can which has a flame arrestor and pressure relief valve in • Use genuine factory parts or parts with pour spout). equivalent characteristics, including • Gasoline fumes are heavy and will type, strength and material.
  • Page 10 Safety Decals • If safety decals become illegible or damaged, replace immediately. You can purchase new decals through your Harper dealer. • If parts with decals are replaced, ensure the most current decals are attached to the new parts before operating the machine.
  • Page 11 11. Don’t enter machine during operation 17. High pressure spray can erode skin 12. Don’t remove guards during operation 18. Stay at safe distance when machine is in use. 13. Hand can contact impeller if inserted into 19. Swinging door is a crush hazard the shoot 14.
  • Page 12 SAFETY WARNING! Batteries can produce explosive gas. Use BROOM LIFT extreme caution when working on the battery. LEVER Battery • Ventilate when charging battery or using in an enclosed space. • DO NOT produce sparks from cable clamps, tools, or other sources; and DO NOT allow flames or smoking in the BROOM LIFT vicinity of the battery.
  • Page 13 Before Operation • When sweeping material into the • Before operating this equipment, read machine, make certain there are no and understand the Owner’s Manual. foreign materials such as rocks, cans, bottles or other hard materials included. • Do not allow children to operate this Sweeping hard materials will reduce machine.
  • Page 14 Turn the key switch to the start position Operations and release as soon as the engine starts. Do not turn the starter for more Obtain and wear safety goggles before than 10 seconds. operating. Once the engine is running, gradually Fill the tank with gasoline.
  • Page 15 Stopping Operation Adjustments SAFETY WARNING! Broom height Do not leave machine unattended, or The broom height needs to be adjusted so that attempt any service or inspection unless the broom is touching the top of the grass. the machine has come to a complete stop, the engine has been shut off, and the spark plug has been disconnected.
  • Page 16 Hopper Door Latch Blower Drive Belt Tension Adjustment of the hopper door latch should The blower drive belt is adjusted by sliding the never be necessary. If the hopper door won’t motor. latch or the hopper door does not seal against To Adjust: the hopper there are adjustments that can be •...
  • Page 17 Hose Option (900217) Stopping Operation Open the Hose Door by loosening the Move the flap lever to the open position. wing nut and swiveling the door down Close the hose door. to the next notch. Store hose in cavity between hopper and frame.
  • Page 18 The Turbo Vac should never be transported with the edge brush in operating position. Always use the stop chain to suspend the brush during transport. Contact your Harper Dealer for more information about optional equipment, or see the Harper Industries website at: www.harperindustries.com TV 40...
  • Page 19: Service And Maintenance

    Check white plastic liner located around the Service & Maintenance inside walls of the blower housing around the blower fan. SAFETY WARNING! PLASTIC • Before servicing or inspecting the LINER Turbo Vac, make sure the power source is shut off and all moving parts have stopped.
  • Page 20 Grease Locations 3. Broom Bearings, Pivot Arms & Wheel 1. Hopper Door Latch Mechanism The grease zerks located on the ends of the The two latches and three shoulder bolts broom shaft, the pivot arms and the caster should be periodically oiled to prevent rusting wheel should be greased every 10 hours.
  • Page 21 Hydraulic System • The hydraulic system of the TV40RE is filled at the factory with Crown AW 46 hydraulic oil that has an ISO of 46. • The TV40RE has a 10 micron, beta rated hydraulic oil filter designed for long life.
  • Page 22 Service Schedule *Refer to engine manual for more information on engine servicing **Disclaimer – On engine applications KOHLER Engine Co. recommends the following: Daily or Before Starting Engine Check engine oil level……………..………......SAE 10W-30 Check hydraulic oil level…………..……………....…. Crown AW 46 or appropriate replacement *oil has shelf life of two years Fill fuel tank…………………………...……………....
  • Page 23: Troubleshooting

    Troubleshooting TV40 Engine: Problem: What to Check: Engine will not start • Improper control settings • Engine may be low on fuel • Engine may be low or too full of oil • Battery charge may be too low • Possible internal problems •...
  • Page 24 Parts Section TV 40...
  • Page 25 Table of Contents PARTS SECTION Table of Contents Frame Frame Assembly..........24-25 Deck Lift Installation........26-27 Blower Housing Installation Blower Housing Installation......Fan & Liner Installation........Blower Housing Assembly....... Blower Housing Install to Frame..... Hydraulics Installation Hydraulics Installation........32-33 Hopper and Door Assemblies Hopper Install..........
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  • Page 60 NOTES Harper Industries, Inc. Telephone: 620-896-7381 151 E. Highway 160 Toll-Free: 800-835-1042 Harper, KS 67058 Fax: 620-896-7129 Website: www.harperindustries.com E-mail: info@harperindustries.com TV 40...

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