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RKI Instruments Beacon 110 Manual

Single channel wall mount controller
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Gas Detection For Life
Gas detection should not be complicated. The Beacon 110 is gas detection simplified.
The Beacon 110 is a powerful, low cost fixed system controller for one point of gas detection. It is microprocessor controlled,
simple to install and operate, and priced to be the industry's best value single gas detection controller. It is capable of
accepting RKI sensors directly for LEL level combustibles, oxygen, CO2, and toxic gas sensors. The Beacon 110 can also
accept any 4-20 mA transmitter (2 or 3 wire, 24 VDC). Sensors can be mounted directly at the Beacon 110 housing, or
can be wired remote from the controller.
The 10 amp rated relay contacts allow direct control of external alarms and horns. The digital display has backlighting and
simultaneous readout of the gas type and concentration.
The Beacon 110 is also housed in a NEMA 4X rated case for a weather tight seal. This case design complies with lock
out / tag out standards and can be fully secured. An external reset switch allows the alarm to be silenced from outside of
the controller housing. The Beacon 110 ships complete with a wall mounting kit for easy installation.
RKI offers the industry's widest selection of standard and toxic gas detection sensors, all of which can be utilized with the
Beacon 110, providing gas monitoring protection for almost any application.
RKI Instruments, Inc.
33248 Central Ave. Union City, CA 94587
Single Channel Wall Mount Controller
World Leader In Gas Detection & Sensor Technology
www.rkiinstruments.com
Beacon
Features
• Low cost versatile solution
• Compact, weatherproof, NEMA 4X enclosure
• 115/220 VAC or 24 VDC operation
• Long life sensors (2+ years typical)
• Accepts RKI LEL/O
/CO2/toxic direct connect sensors
2
• Accepts any 4-20 mA transmitter
• Audible alarm with reset button
• Two programmable alarm levels
• Built-in trouble alarm with relay
• Relay rating 10 amps, form C
• Provides 4-20 mA output
• Optional Strobe
Industry Applications
• Petrochemical plants
• Refineries
• Water & wastewater treatment plants
• Pulp & paper mills
• Gas, telephone, & electric utilities
• Parking garages
• Manufacturing facilities
• Steel
• Automotive
• HVAC
Phone (800) 754-5165
F000-1202/2000
110 Model
(510) 441-5656
Fax (510) 441-5650

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Summary of Contents for RKI Instruments Beacon 110

  • Page 1 The Beacon 110 is also housed in a NEMA 4X rated case for a weather tight seal. This case design complies with lock out / tag out standards and can be fully secured. An external reset switch allows the alarm to be silenced from outside of the controller housing.
  • Page 2 Beacon 110 Model ™ Physical Dimensions Height: 8.5” 216 mm Width: 7.0” 178 mm Depth: 4.3” 109 mm Enclosure Wall mounting grey fiberglass with hinged cover Conduit Connection 3/4” NPT conduit hubs, 2 provided. 1 for sensor wiring and 1 for power & relay wiring Wiring Termination Screw type terminal block, 14 gauge max.
  • Page 3: Internal Components

    Beacon 110 Single Channel Wall Mount Controller Internal Components Optional Strobe Backlit LCD Display Alarm 3 LEDs •  Alarm 1 Simultaneous readout •  Alarm 2 of the gas type and •  Fail concentration PCB Control Switches Compact NEMA-4X •  UP/YES weather resistant • ...
  • Page 4: Calibration Mode

    Calibration •  Internal amp setup –  Sensor wired directly to controller. –  Gas applied directly to sensor. –  Adjustments made at controller. Calibration Mode •  Press and hold the UP/YES Button to enter the calibration mode menu. •  Press the YES button to proceed.
  • Page 5 Fresh Air Adjustment •  Confirm that atmosphere is fresh before making fresh air adjustment. •  Apply Zero Air to sensor if atmosphere is suspect. Fresh Air Adjustment •  Allow sensor to stabilize when supplying Zero Air. 3  ...
  • Page 6 Fresh Air Adjustment •  Press the ENTER button when reading has stabilized and to complete the fresh air adjustment. Fresh Air Adjustment •  If Fresh Air adjustment is successful, PASS will be displayed. If not, FAIL will be displayed. •  Check sensor and test gas.
  • Page 7: Gas Adjustment

    •  The new fresh air setting will be saved in memory. Gas Adjustment •  Upon completion of Air Adjustment, the Beacon 110 will prompt you if you would like to SPAN with Gas. •  Press YES to continue. 5  ...
  • Page 8 Gas Adjustment •  Assemble calibration kit. •  Attach calibration cup to sensor. Gas Adjustment •  Apply Span gas to detector. 6  ...
  • Page 9 Gas Adjustment •  Allow reading to stabilize. •  Maximum of two minutes. Gas Adjustment •  Using UP or DOWN button, adjust span to proper setting then press the ENTER button to complete. 7  ...
  • Page 10 Gas Adjustment •  PASS will be displayed if calibration is successful. Gas Adjustment •  Calibration data will be saved. 8  ...
  • Page 11 Gas Adjustment •  If the Beacon 110 is set up with a remote amp transmitter, “CAL AT AMP” will be displayed. 9  ...
  • Page 12 Gas Adjustment •  Calibrate detector as needed. •  DMM, small flat blade screwdriver and calibration kit are required. Select Input Mode •  Press and hold the UP/ YES and DOWN/NO buttons to enter the Select Input mode. •  This allows selection of the proper input type such as: – ...
  • Page 13: Configuration Mode

    Configuration Mode •  Press and hold the UP/Yes and ENTER buttons to enter the Config Mode. •  This mode is used for setting all internal parameters. •  w ww.rkiinstruments.com Cal 4-20mA Mode •  Press and hold the UP/YES, DOWN/NO and ENTER buttons to enter the Cal 4-20 Mode.
  • Page 14: Terminal Connections

    Input Voltage and Firmware •  Push and hold the DOWN/NO button to view the input voltage and firmware version. •  w ww.rkiinstruments.com Terminal Connections •  Form A contacts for the Fail relay. –  Common & Normally Closed contacts •  Form C contacts for the Alarm-1 and Alarm-2 relays.
  • Page 15 Questions? 13  ...
  • Page 16 RFI/EMI resistance, and superior protection against power surges or spikes. • • • • RKI Instruments, Inc. 33248 Central Ave. Union City, CA 94587 Phone (510) 441-5656 (800) 754-5165 Fax (510) 441-5650 World Leader In Gas Detection & Sensor Technology...
  • Page 17 C CSA US C CSA US Compatible with all RKI Beacon controllers, as well as most DCS / PLC systems: Controllers Beacon 110, Beacon 200, Beacon 410 and Beacon 800 Warranty One year material and workmanship Made in the USA * Specifications subject to change without notice.
  • Page 18: Transmitter Specifications

    M2A Transmitter Service Training Rev. 8-5-15 Transmitter Specifications •  Input power: 10-30 VDC, •  Rating: Indoor or outdoor 0.160A locations Max humidity: 95% RH (non- •  Housing: Explosion Proof condensing) Class I Div. 1 Group B,C, and D, epoxy-coated •  Relay contact rating: 5A aluminum, NEMA 4X @ 115/220V- Form C rating...
  • Page 19 Internal Description Calibration...
  • Page 20 Non Intrusive Calibration •  Using magnetic wand, place magnet over UP/YES Hall effect switch to engage Calibration Mode. Rev. 3/15/06 Non Intrusive Calibration •  When Calib? YES/NO is displayed, touch magnet to glass to UP/YES Hall effect switch. Rev. 3/15/06...
  • Page 21 Non Intrusive Calibration •  Gas type will be displayed. •  Assemble calibration kit as needed. Rev. 3/15/06 Non Intrusive Calibration •  When FreshAir Adjust is displayed, touch magnet to UP/YES Hall effect switch. •  If you suspect that there may be gas in the atmosphere, use zero air to set FreshAir reading.
  • Page 22 Non Intrusive Calibration •  M2A will adjust to fresh air values. Rev. 3/15/06 Non Intrusive Calibration •  PASS will be displayed if zero is successful. •  If unable to set to fresh air values, FAIL will be displayed. •  Replace sensor then perform zero again.
  • Page 23 Non Intrusive Calibration •  Once FreshAir adjustment is completed, new value will be saved in memory. Rev. 3/15/06 Non Intrusive Calibration •  Instrument will ask if you want to SPAN with Cal Gas. •  Place magnet over UP/YES Hall effect switch.
  • Page 24 Non Intrusive Calibration •  M2A will indicate SPAN Gas. Rev. 3/15/06 Non Intrusive Calibration •  Attach span gas cylinder to regulator. •  Attach calibration cup to sensor and turn on regulator. Rev. 3/15/06...
  • Page 25 Non Intrusive Calibration •  Allow gas reading to stabilize. •  Maximum of 2 minutes. Rev. 3/15/06 Non Intrusive Calibration •  Place magnet over UP/YES Hall effect switch and adjust span for maximum value to determine headroom of the sensor. Rev. 3/15/06...
  • Page 26 Non Intrusive Calibration •  Place the magnet over the DOWN/NO Hall effect switch and adjust reading to calibration point. Then place magnet over ENTER Hall effect switch to set. Rev. 3/15/06 Non Intrusive Calibration •  Once completed, new SPAN value will be saved in memory.
  • Page 27: Configuration Mode

    Non Intrusive Calibration •  M2A will allow sensor reading to stabilize and return to normal operation. Rev. 3/15/06 Configuration Mode...
  • Page 28 Configuration Mode •  Press the UP/YES and ENTER buttons to enter the CONFIG mode. Rev. 3/15/06 Configuration Mode •  The Configuration Mode allows the user to change the M2A Transmitter’s parameters. •  The Configuration Mode includes a 5 minute time out feature if a control button is not pressed for 5 minutes.
  • Page 29 Configuration Mode •  Press the UP/YES button to continue. Rev. 3/15/06 Configuration Mode •  Configuration Mode –  Alarm 1 (level) –  Alarm-1 (activation- increase or decrease) –  Alarm-1 (relay action N.DE-EN) –  Alarm-1 (relay reset LATCH) –  A1 OnDY (alarm on ON delay, 1 sec) Rev.
  • Page 30 Configuration Mode –  A1 OffDY (alarm 1 off –  A2 OffDy (alarm 2 off delay delay (0 sec.) –  ALARM-2 (level) –  ZeroSupp (0.5% for O2, 2% of scale for –  AlARM-2 (activation) others –  ALARM-2 (relay action –  Filter (5 sec.) reduces N.DE-EN) jumpy or noisy signals – ...
  • Page 31: Ma Output Operation

    Gas Type Detector Head Input Description Type §  H 2S §  A n H2S detector is connected to the M2A Transmitter with 2 wires using the TOX + and - terminals from the detector/transmitter terminal strips. §  C O §  A CO detector is connected to the M2A Transmitter with 2 wires using the TOX + and - terminals from the detector/transmitter terminal strips.
  • Page 32: Troubleshooting

    Trouble Shooting Symptom Probable Cause Corrective Action No OLED Display on Bad display assembly Replace M2A Display • • • M2A transmitter Bad terminal relay Replace terminal relay board • • board No Modbus on M2A Modbus needs to be Enable Modbus in setup mode •...
  • Page 33: Tools Required

    § Press the UP or DOWN button to change from Increase to Decrease RKI Instruments, Inc. • 33248 Central Ave. * Union City CA 94587 • Phone (510) 441-5656 • (800) 754-5165 • Fax (510) 441-5650 World Leader In Gas Detection & Sensor Technology www.rkiinstruments.com...
  • Page 34 § Press the UP or DOWN button to adjust from 0 to 60 seconds. § Press the ENTER button to set. RKI Instruments, Inc. • 33248 Central Ave. * Union City CA 94587 • Phone (510) 441-5656 • (800) 754-5165 • Fax (510) 441-5650 World Leader In Gas Detection & Sensor Technology www.rkiinstruments.com...
  • Page 35: Input Selection

    § Press the ENTER button to set. o 4-20 CAL DONE will be displayed. RKI Instruments, Inc. • 33248 Central Ave. * Union City CA 94587 • Phone (510) 441-5656 • (800) 754-5165 • Fax (510) 441-5650 World Leader In Gas Detection & Sensor Technology www.rkiinstruments.com...
  • Page 37 § Press the ENTER button to set o Alarm-1 N. DE-EN (Alarm-1 relay normally de-energized) RKI Instruments, Inc. • 33248 Central Ave. * Union City CA 94587 • Phone (510) 441-5656 • (800) 754-5165 • Fax (510) 441-5650 World Leader In Gas Detection & Sensor Technology www.rkiinstruments.com...
  • Page 38 Press YES to save and EXIT o CONFIG SAVED will be displayed. RKI Instruments, Inc. • 33248 Central Ave. * Union City CA 94587 • Phone (510) 441-5656 • (800) 754-5165 • Fax (510) 441-5650 World Leader In Gas Detection & Sensor Technology www.rkiinstruments.com...
  • Page 39: Modbus Setup

    Press the YES button to save and exit. RKI Instruments, Inc. • 33248 Central Ave. * Union City CA 94587 • Phone (510) 441-5656 • (800) 754-5165 • Fax (510) 441-5650 World Leader In Gas Detection & Sensor Technology www.rkiinstruments.com...
  • Page 40 § Press the ENTER button to set. o 4-20 CAL DONE will be displayed. RKI Instruments, Inc. • 33248 Central Ave. * Union City CA 94587 • Phone (510) 441-5656 • (800) 754-5165 • Fax (510) 441-5650 World Leader In Gas Detection & Sensor Technology www.rkiinstruments.com...
  • Page 41 ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ RKI Instruments, Inc. * 33248 Central Ave. * Union City CA 94587 * Rev. A...
  • Page 42 ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ RKI Instruments, Inc. * 33248 Central Ave. * Union City CA 94587 * Rev. A...