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Jerr-Dan QP40 Operation, Maintenance And Parts Manual

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$35.00
QP40
QUICK PICK
OPERATIONS, MAINTENANCE,
AND PARTS MANUAL
1080 Hykes Road
Greencastle, PA 17225
Phone (717) 597-7111
G-AC
Part Number 5-376-000076
Rev. 0

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Summary of Contents for Jerr-Dan QP40

  • Page 1 $35.00 QP40 QUICK PICK OPERATIONS, MAINTENANCE, AND PARTS MANUAL 1080 Hykes Road Greencastle, PA 17225 Phone (717) 597-7111 G-AC Part Number 5-376-000076 Rev. 0...
  • Page 2 FOREWORD This manual is intended to serve as a guide to the owner and operator in the safe operation and optimum performance of this Jerr-Dan equipment. Establishment of good operating habits and familiarity with the equipment and its capabilities combined with good judgement are essential.

  • Page 3: Limited Warranty

    Distributor shall make on behalf of Manufactuer by conspicuous notice in writing accompanying each contract or memorandum of sale: 1. Warranty. Jerr-Dan Corporation, ("Manufacturer") warrants each new product made by it to be free from defects in material or workmanship for one year from the date of initial sale, lease, rental, or other disposition of such product, and agrees only to repair or replace at its own expense, f.o.b.
  • Page 4 5. Exclusive and Entire Warranty. The warranty constitutes Manufacturer's entire warranty as to the product and it is expressly agreed that the remedies of dealer and those claiming under dealer as stated in this warranty are exclusive. Manufacturer does not assume (and has not authorized any other person to assume on its behalf) any other warranty or liability in connection with any product covered by this warranty.
  • Page 5 (717) 597-7111 LIMITED WARRANTY Coverage and Procedures Like our wheel lift and car carrier products, Jerr-Dan warranty programs are designed for the long haul. Whether you own a wheel lift or car carrier, you are assured that your equipment is of the highest quality, and is covered under this limited warranty.*...
  • Page 6 Procedures for warranty coverage: 1. Contact your selling distributor. 2. If necessary, contact Jerr-Dan for the distributor nearest you - Call 1-800-926-9666. 3. If necessary, Jerr-Dan may authorize repair by a qualified equipment service center. Under these arrangements, it will be necessary to obtain an estimate of repairs before any work is performed.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS QP40 Safety (General) ..............1.1 Safety Chains ................1.6 Lift Safety ..................1.7 Boom Safety ................1.8 Safety Warning Decals .............. 1.12 Wheel Lift Operation ................. 2.1 Tie Down Straps ................2.6 Using the Ratchet Spool Mechanism ........2.6 Installing The Tie Down Strap ..........

  • Page 8: Qp40 Safety (General)

    QP40 SAFETY (GENERAL) The safe operation of your QP40 is your responsibility. Read this manual and the truck manufacturer’s manual and thoroughly understand them. You can be held legally responsible for injuries or damage resulting from unsafe operating practices. The manufacturer’s recommendations for operating this wrecker can help you avoid unsafe practices and their bad consequences.
  • Page 9 Standard Length ..........75 Feet NOTE: These ratings apply to the structural design of the QP40 only and may be limited by the axle rating and gross vehicle weight rating of the truck chassis. CHECK TRUCK MANUAL FOR SPECIFIC GVW &...
  • Page 10 MANUFACTURED BY: DATE OF MANUFACTURE ______ mo. _____yr. INCOMPLETE VEHICLE MANUFACTURED BY: DATE INC. VEH. MFD ______mo._____yr. GVWR ____________________________________ GAWR FRONT ___________________________with _______________________________________tires, _________ rims, @ _________psi cold ___________ GAWR INTERMEDIATE (1) _________________with _______________________________________tires, _________ rims, @ _________psi cold ___________ GAWR INTERMEDIATE (2) _________________with _______________________________________tires, _________ rims, @ _________psi cold ___________...
  • Page 11 • Don’t use a recovery vehicle that has not been properly maintained. Pay special • Don’t operate the wrecker’s engine faster than • Don’t operate the wrecker’s engine faster than attention to the mounting bolts, and recommended. recommended. Excessive speeds can Excessive speeds can lubrication of moving parts.
  • Page 12 • Don’t tow a vehicle on its front wheels • Don’t tow a vehicle on its front wheels if unless the steering wheel is secured with they are damaged. the front wheels straight ahead. Rev. ________ Date _______...

  • Page 13: Safety Chains

    SAFETY CHAINS MUST BE USED WHEN TOWING AND TRANSPORTING Safety chains are provided for use with your new Jerr-Dan Recovery Vehicle. Periodically inspect all chains for any signs of fatigue or damage. Don’t overlook the hooks; be sure they have not been bent or deformed. If chain or hook damage is noted, they must be replaced before being used.

  • Page 14: Lift Safety

    In addition, the intent of the design of this unit should be taken before the undertaking of its use. Your QP40 is unique. It not only can make lifts from level surfaces, our boom tilt feature allows pickup of vehicles that are parked on both inclines and declines.

  • Page 15: Boom Safety

    BOOM SAFETY If your QP40 is equipped with an optional recovery winch the following safety procedures must be observed: • Take up the wire rope slowly and be sure • Jog the winch control lever to be sure of the hook is securely set.
  • Page 16 • Never allow the wire rope to cross wrap • Never lift or pull over or around a sharp obstacle. (criss-cross) on the winch drum. Crushing of the wire rope can cause wire rope failure. • Never completely unwind wire rope from a •...
  • Page 17 • Be sure all brakes and locks are properly • Don’t permit bystanders in the area while set on the recovery vehicle. performing recovery work. • Never wrap the wire rope around frames or • Never under any circumstances use the cross members.
  • Page 18 • Avoid using the boom raise or boom up • All boom placement functions should be control to lift a load. This causes undue made with the winch wire ropes set in “free stress and weight loading on the rear axle. spool”...

  • Page 19: Safety Warning Decals

    SAFETY WARNING DECALS As an extra safety precaution, your QP40 has specific safety and warning decals affixed to prominent locations. These decals must not be obliterated, removed or painted over. They are there to remind and protect the operator. WARNING SERIAL NO.
  • Page 20 MAXIMUM EFFECTIVE TRANSPORT LOAD IS AFFECTED BY THE CHASSIS ON WHICH THE TOWING EQUIPMENT IS INSTALLED. BEFORE ATTEMPTING TO USE THIS EQUIPMENT ON A CHASSIS OTHER THAN THAT SPECIFIED ABOVE, CONTACT JERR-DAN TO OBTAIN A REVISED RATING. SAFETY IS NO ACCIDENT.

  • Page 21: Wheel Lift Operation

    WHEEL-LIFT OPERATION Your QP40 is one of the most useful and efficient towing and recovery vehicles available. It is hydraulically powered and careful consideration should be given to the selection of commands. You can afford to work smart, the vehicle will do most of the work for you.
  • Page 22 6. Confirm the truck’s position in relation to the vehicle to be towed. Nine (9) feet is recommended. Reposition the QP40 if necessary. Be sure the towed vehicle is not in gear or park. Keep the brake set. 7. Unfold and lower the lift arm to about 1-1/2"...
  • Page 23 10. Select the desired position of the grid arm and reinstall the socket head capscrew, jam nut and cotter pin. 11. Extend the lift arm under the vehicle being sure that all under carriage parts are cleared and that the front portion of the grid is in contact with both tires.
  • Page 24 15. It is recommended that the steering wheel be secured by a steering wheel strap for any tow. 16. Lift the vehicle high enough to allow the tires to clear the ground. Make sure that the grid is not in contact with any engine or body components.
  • Page 25 19. Raise the vehicle into the final towing position observing the far end for sufficient ground clearance. It is possible to set the rear of a front lifted vehicle completely onto the ground, causing damage. Take irregular roadsurfaces into consideration. Observe the lift function from the side and away from both vehicles if possible.

  • Page 26: Tie Down Straps

    TIE DOWN STRAPS The QP40 is supplied with a set of high strength polyester web tie down straps. They are to be used to secure wheels of the towed vehicle to the wheel lift grid. NEVER TOW A VEHICLE WITHOUT THE TIE DOWN STRAPS INSTALLED.

  • Page 27: Installing The Tie Down Strap

    INSTALLING THE TIE DOWN STRAP 1. With the vehicle lifted just barely off the ground, attach the strap to the front side of the wheel grid. 2. Set the ratchet spool in “free spool” position and pull the webbed strap out and over the top of the tire.

  • Page 28: Towball Hitch

    TOWBALL HITCH ATTACHMENT The QP40 is supplied with a Towball Hitch attachment that will allow you to recover and tow trailers requiring a tow ball hookup. DO NO EXCEED THE FOLLOWING RATINGS: 1-7/8 in. Ball: ........ 5,000 lbs. (GTW)* 2 in. Ball: ........5,000 lbs. (GTW)* 2-5/16 in.
  • Page 29 4. Install the desired towball to the towball hitch. 5. Position the ball coupler over the ball and lock into place. CAUTION: Make sure that the ball and coupler are of the same matched size. 6. Connect the trailer lights and attach safety chains.

  • Page 30: Recovery Winch Operation (Optional)

    RECOVERY WINCH OPERATION (OPTIONAL) The QP40 recovery winch is an extremely effective tool in recovery or retrieval prior to lifting and towing. To operate the winch effectively, care and thought must be given. Winch Rating: ......8,000 lbs. Wire Rope Specifications: ... .375 x 75 ft.; 6x37 IPS fiber core Working Limit (wire rope): ...
  • Page 31 5. Install the roller guide onto the end of the boom and pin in place. The roller guide can be removed to provide better visibility over the boom for towing and installed as needed for winching and recovery. 6. Secure the pins with the linch pins.
  • Page 32 8. Pull the wire rope off of the winch spool and route it through the roller guide. 9. Attach the wire rope hook to a chain sling, or bridle and hook securely to the work. Be sure of this hook up; you don’t want it breaking loose during the pull.
  • Page 33 11. With the wire rope tight, slowly wind it in, observing both the work and the drum. Be sure the wire rope strands do not cross wrap or criss-cross on the drum. Observe the path the work must travel for snags or obstructions which could stall the work movement and overload the wire rope.

  • Page 34: Maintenance And Lubrication

    MAINTENANCE AND LUBRICATION Your QP40 has been designed to give you excellent service and long life but like all equipment, it requires proper and periodic maintenance. The truck chassis itself is on a maintenance schedule recommended by the manufacturer. Follow these guidelines and protect your vehicle warranty.
  • Page 35 Drying with a soft cloth or chamois will prevent spotting or streaking. A coat of automotive wax is recommended. The QP40 is mounted to the truck chassis by bolts. These bolts are torqued at the factory to 70 ft. lbs. We recommend periodic inspection and retorquing of these bolts.
  • Page 36 • All torque values shown are for bolts (cap screws) and nuts that are either zinc-plated or lubricated. • Torques shown above apply to screws and nuts used for assembly and installation of all wrecker components. • Different torque values may be given in instructions for certain components due to short thread engagement or low-strength internal threads.

  • Page 37: Oils And Greases

    OILS AND GREASES The following oils and greases are suitable for use with your Jerr- Dan. Company Product HYDRAULIC OILS 1. Drydene Dual Range Hydraulic Fluid 5w20 2. Sun Refining & Marketing 2105 Hydraulic 3. D.A. Lubricants 5w20 HiVi 4. Texaco Rando HD AZ 5.

  • Page 38: Wire Rope Handling And Inspection

    WIRE ROPE HANDLING AND INSPECTION WARNING Wire Rope WILL FAIL if worn-out, overloaded, misused, damaged, improperly maintained or abused. Wire rope failure may cause serious injury or death! Protect yourself and others: • ALWAYS INSPECT wire rope for WEAR, DAMAGE or ABUSE BEFORE USE.
  • Page 39 It is good practice , where the equipment is consistently in use, to give the rope a certain length of service, several hundred hours, several weeks or months and then renew the rope regardless of it's condition. This method eliminates the risk of fatigue causing rope failure. Any deterioration, resulting in a suspected loss of original rope strength, should be carefully examined and determination made as to whether further use of the wire rope would constitute a safety hazard.

  • Page 40: Lubrication Points

    LUBRICATION POINTS The following lubrication chart is located inside the tool box lid on the driver’s side of the QP40 body. LUBRICATION CHART WHEEL LIFT SYSTEM # OF INTERVAL SERVICE IDENTIFICATION LUBRICANT POINTS (HOURS) WEEKLY GRID PIVOT PIN LUBE LINKAGE PINS...
  • Page 41 Rev.________ Date _______...

  • Page 42: Trouble Shooting

    TROUBLE SHOOTING You probably won’t require anything but preventive maintenance to keep your QP40 running, however, the following chart should help you isolate and correct minor problems if they occur with use. Any service work on the hydraulic system should be performed by qualified mechanics.

  • Page 43: Hydraulic Pump

    P.T.O. FUNCTIONING IMPROPERLY Problem Cause Solution Rattling noise in a. P.T.O. backlash too loose a. Shims must be removed P.T.O. (Consult P.T.O. Manual) Howling Noise in a. P.T.O. backlash too tight a. Shims must be added P.T.O. (Consult P.T.O. Manual) Gear oil leak between a.

  • Page 44: Winch Functioning Improperly

    HYDRAULIC PUMP Problem Cause Solution Clutch Pump leaks at a. Defective Shaft Seals a. Replace seals or Pump Pulley Shaft b. Hydraulic Supply/Return b. Check hydraulic line lines connected incorrectly connections Pump leaks at front a. Defective seals a. Replace seals and rear covers WINCH FUNCTIONING IMPROPERLY Problem...

  • Page 45: Parts

    PARTS To order repair parts, call your nearest Jerr-Dan Distributor or call 800-926-9666 for further information. Give Sales Order No., Serial No. and Model No. along with part number and description of part. Rev.________ Date _______...

  • Page 46: Subframe Installation - Ford

    SUBFRAME INSTALLATION - FORD Ref No. Part No. Description Qty. 3868000219 Subframe 3750000031 Hydraulic Tank 3470000001 Breather Assembly 7115160850 Capscrew 7950160161 Flatwasher 7660161600 Locknut 7701000026 Plug 4706003255 Plate 4706003511 Plate 4706003520 Shim 14 Ga As Req’d 4706003521 Shim 11 Ga 4706003516 Shim 14 Ga As Req’d...
  • Page 47 SUBFRAME INSTALLATION - FORD Rev. _________ Date ________...
  • Page 48 SUBFRAME INSTALLATION - CHEVY Rev. _________ Date ________...

  • Page 49: Subframe Installation - Chevy

    SUBFRAME INSTALLATION - CHEVY Ref No. Part No. Description Qty. 3868000224 Subframe 3750000031 Hydraulic Tank 3470000001 Breather Assembly 7115160850 Capscrew 7950160161 Flatwasher 7660161600 Locknut 7701000026 Plug 4706003255 Plate 4706003642 Plate 4706003642 Plate 4706003644 Plate 7115181250 Capscrew 7660182301 Locknut 4706003643 Plate 4062000462 4706003646 Plate...

  • Page 50: Boom Assembly

    BOOM ASSEMBLY Ref No. Part No. Description Qty. 3509870021 Boom Weldment 3170000244 Underlift Boom Assembly 3509870012 Hose Tracking Assembly 3691000193 7115161250 Capscrew 7950160161 Flatwasher 4691000309 7754000048 Retaining Ring 3320000065 Lift Cylinder 4691000303 3320000105 Tilt/Fold Cylinder 4949000050 Washer 4691000389 7440030000 Grease Fitting 4691000390 7660161603 Locknut...
  • Page 51 BOOM ASSEMBLY Rev. _________ Date ________...
  • Page 52 UNDERLIFT BOOM ASSEMBLY 9 10 12 13 Rev. _________ Date ________...

  • Page 53: Underlift Boom Assembly

    UNDERLIFT BOOM ASSEMBLY Ref No. Part No. Description Qty. 3170000245 Base Boom Weldment 3170000242 Fly Boom Weldment 3320000067 Underlift Extension Cylinder 4691000307 7754000019 Retaining Ring 4691000308 7754000056 Retaining Ring 7105150550 Capscrew 7950150000 Lockwasher 7950150161 Flatwasher 4679000213 4812000067 Shim 14 Ga As Req’d 4812000068 Shim 16 Ga...

  • Page 54: Under Lift Boom Hose Tracking

    UNDERLIFT BOOM HOSE TRACKING ASSEMBLY Ref No. Part No. Description Qty. 3170000244 Underlift Base Assembly 7592000004 Link Swivel 7843000031 Extension Spring 4706003501 Plate 7719000004 Roller 4691000040 Clevis Pin 4691000042 Cotter Pin 7912000147 L.H. Tube Assembly 7912000148 R.H. Tube Assembly 7274000073 Hose Clamp 7660142604 Locknut...
  • Page 55 UNDERLIFT BOOM HOSE TRACKING ASSEMBLY 15 19 Rev. _________ 4.11 Date ________...
  • Page 56 WHEEL GRID ASSEMBLY 16 30 39 38 30 16 9 28 Rev. _________ 4.12 Date ________...

  • Page 57: Wheel Grid Assembly

    WHEEL GRID ASSEMBLY Ref No. Part No. Description Qty. 3913000079 Cross Tube Weldment 4691000198 4949000047 Washer 7754000024 Retaining Ring 7440030000 Grease Fitting 3484000054 L.H. Grid Weldment 3484000055 R.H. Grid Weldment 3990000004 Yoke Weldment With Pin and Cotter 7660182301 Locknut 7843000033 Extension Spring 4691000385 7320000044...

  • Page 58: Lift Cylinder

    LIFT CYLINDER 3320000065 Ref No. Part No. Description Qty. 3071000061 Barrel 3763000082 4698000008 Piston 4553000009 Head 7754000013 Retaining Ring 7754000028 Retaining Ring 7661000035 Locknut 7440030000 Grease Fitting 7755226000 O-Ring 7755226609 Back-up Ring 7796000065 Piston Seal 7754000011 Wear Ring 7754000012 Wear Ring 7796000025 Seal 7755342000...
  • Page 59 LIFT CYLINDER 3320000065 Rev. _________ 4.15 Date ________...
  • Page 60 UNDERLIFT EXTENSION CYLINDER 3320000067 Rev. _________ 4.16 Date ________...

  • Page 61: Under Lift Extension Cylinder (3320000067)

    UNDERLIFT EXTENSION CYLINDER 3320000067 Ref No. Part No. Description Qty. 3071000063 Barrel 3763000084 4698000011 Piston 4553000015 Head 7754000001 Retaining Ring 7661000037 Locknut 7440030000 Grease Fitting 7755214609 Back-up Ring 7755214000 O-Ring 7754000030 Wear Ring 7796000062 Piston Seal 7755327000 O-Ring 7755327609 Back-up Ring 7754000036 Wear Ring 7796000023...
  • Page 62 TILT/FOLD CYLINDER 3320000105 Ref No. Part No. Description Qty. 3071000062 Barrel 3763000113 4698000008 Piston 4553000009 Head 7754000013 Retaining Ring 7754000028 Retaining Ring 7661000035 Locknut 7440030000 Grease Fitting 7755226609 Back-up Ring 7755226000 O-Ring 7796000065 Piston Seal 7754000011 Wear Ring 7754000012 Wear Ring 7796000025 Seal 7755342000...
  • Page 63 TILT/FOLD CYLINDER 3320000105 Rev. _________ 4.19 Date ________...
  • Page 64 WINCH ASSEMBLY Rev. _________ 4.20 Date ________...

  • Page 65: Winch Assembly

    WINCH ASSEMBLY Ref No. Part No. Description Qty. 7970000063 Winch 3706000203 Winch Mount 7115181450 Capscrew 7950180141 Flatwasher 3768000004 Roller Frame 7950180000 Lockwasher 7118180850 Capscrew 4912000325 Tube 4691000387 4912000326 Tube 4691000388 7754000022 Retaining Ring 3691000194 7691000027 Linch Pin w/ Chain and Cotter 2 3533000027 Cable 3500900010...

  • Page 66: Tow Hitch Assembly

    TOW HITCH ASSEMBLY Ref No. Part No. Description Qty. 3178000325 Tow Ball Hitch Bracket 3691000195 7691000027 Linch Pin w/ Chain and Cotter 2 7056000007 1-7/8” Ball 7056000008 2” Ball Rev.________ 4.22 Date _______...
  • Page 67 TOW HITCH ASSEMBLY Rev. _________ 4.23 Date ________...
  • Page 68 CONTROLS ENCLOSURE Rev. _________ 4.24 Date ________...

  • Page 69: Controls Enclosure

    CONTROLS ENCLOSURE Ref No. Part No. Description Qty. 3811000020 Valve Enclosure 3811000022 7843000036 Spring 7189000007 Bumper 4555000008 Hinge 4706003608 Plate 7585000017 Lock 7114100318 Capscrew 7114100518 Capscrew 7115140850 Capscrew 7660142600 Locknut 7950140141 Flatwasher 7660102600 Locknut 7935000214 4 Section Valve 7935000215 5 Section Valve 7661000019 U-Nut 7115150650...

  • Page 70: Body Installation

    BODY INSTALLATION Ref No. Part No. Description Qty. 3097000372 Body Assembly L.H. 3097000375 Body Assembly R.H. 3706000196 Mid Deck Plate L.H. 3706000208 Mid Deck Plate R.H. 4263000503 Channel 7115202850 Capscrew 7950200161 Flatwasher 7949000019 Head Washer 7636000008 Rubber Mount 7949000020 Tail Washer 7660200001 7114181218 Capscrew...
  • Page 71 BODY INSTALLATION 18 17 Rev. _________ 4.27 Date ________...
  • Page 72 BODY ASSEMBLY 43 42 Rev. _________ 4.28 Date ________...

  • Page 73: Body Assembly

    BODY ASSEMBLY Ref No. Part No. Description Qty. 3097000370 Deck Weldment L.H. 3097000371 Deck Weldment R.H. 3899000018 Toolbox L.H. 3686000004 Body Panel R.H. 3899000092 Toolbox R.H. (Optional) 7259000004 Tail Light Casting 4706003416 Plate L.H. 4706003422 Plate R.H. 3706000216 Tailplate L.H. 3706000217 Tailplate R.H.

  • Page 74: Light Pylon Assembly And Installation

    LIGHT PYLON ASSEMBLY AND INSTALLATION Ref No. Part No. Description Qty. 3263000100 Channel L.H. 3263000101 Channel R.H. 4263000513 Channel 3263000102 Channel 7114160818 Capscrew 7660162601 Locknut 7493000003 Grommet 7493000011 Grommet 7115181450 Capscrew 7950180161 Flatwasher 7949000020 Washer 7660182601 Locknut *Available as Assembly 3502570152 Rev.________ 4.30 Date _______...
  • Page 75 LIGHT PYLON ASSEMBLY AND INSTALLATION Rev. _________ 4.31 Date ________...
  • Page 76 HYDRAULIC SCHEMATIC WITHOUT WINCH OPTION 4 SECTION VALVE 27 28 29 27 24 27 LIFT CYLINDER 29 27 TILT CYLINDER RH GRID CYLINDER PUMP WINCH LIFT TILT EXTEND GRID 19 22 EXTEND CYLINDER FILTER RESERVOIR LH GRID CYLINDER Rev. _________ 4.32 Date ________...
  • Page 77 HYDRAULIC SCHEMATIC WITHOUT WINCH OPTION 4 SECTION VALVE Ref No. Part No. Description Qty. 7430000003 Oil Filter Assembly 7445081619 Adapter 7443000158 Elbow 7470000002 Gauge 7445080843 Adapter 7935000214 Valve - 4 Section 4567132060 Hose 4569100142 Hose 4569100144 Hose 7445040643 Adapter 7443000026 Fitting 4570000187 Hose...
  • Page 78 HYDRAULIC SCHEMATIC WITH WINCH OPTION 5 SECTION VALVE Ref No. Part No. Description Qty. 7430000003 Oil Filter Assembly 7445081619 Adapter 7443000158 Elbow 7470000002 Gauge 7445080843 Adapter 7935000215 Valve - 5 Section 4567132060 Hose 4569100142 Hose 4569100144 Hose 7445040643 Adapter 7443000026 Fitting 4570000187 Hose...
  • Page 79 HYDRAULIC SCHEMATIC WITH WINCH OPTION 5 SECTION VALVE 27 28 29 27 24 27 LIFT CYLINDER 29 27 TILT CYLINDER WINCH RH GRID CYLINDER PUMP WINCH LIFT TILT EXTEND GRID 19 22 EXTEND CYLINDER FILTER RESERVOIR LH GRID CYLINDER Rev. _________ 4.35 Date ________...
  • Page 80 BACK-UP GROUND GREEN RH STOP/TURN TO CONTROL YELLOW LH STOP/TURN HARNESS PURPLE/WHITE LEFT TURN (FOREIGN) TO CLUTCH PUMP/PTO JERR-DAN WORK WORK BEACON 1 BEACON 2 CONTROL H G F SWITCH PANEL, REF GROUND 12V BATTERY TO EMERGENCY LIGHT BAR 12V BATTERY Rev.

  • Page 81: Electrical Schematic - Body

    ELECTRICAL SCHEMATIC - BODY Ref No. Part No. Description Qty. 7552000215 Cab-To-Subframe Harness 7457000004 Circuit Breaker, 50 AMP 7792000001 Screw 8977530200 Wire 3 ft 8597650002 Wire Loom 3 ft 7345211902 Ring Terminal 7345221902 Ring Terminal 7346000039 Heat Shrink Tubing 2 ft 7552000216 L.H.

  • Page 82: Electrical Schematic - Controls

    ELECTRICAL SCHEMATIC - CONTROLS Ref No. Part No. Description Qty. 7552000218 Remote Control Harness 7295000061 Hand Controller 4706003402 Plate 1 or 2 7790100856 Screw 3 or 6 7740000003 Relay 7345001710 Tab Terminal 7345001714 Connector 7345221702 Ring Terminal 7346000039 Heat Shrink Tubing 8977500100 Wire 3 ft...
  • Page 83 ELECTRICAL SCHEMATIC - CONTROLS FUSE HOLDER SUPPLIED WITH CLUTCH PUMP WINCH BROWN/BLACK VALVE BOX, REF 12V BATTERY WHITE/RED FROM CAB - SUBFRAME HARNESS CLUTCH PUMP GROUND BLACK WIRE WIRE SUPPLIED WITH CLUTCH PUMP LOCATE IN FLOOR BEHIND PASSENGER SIDE SEAT. DRILL 1.06 DIA.
  • Page 84 RPH8000 8000LB WINCH 46 25 48 33 23 44 28 Rev. _________ 4.40 Date ________...

  • Page 85: Rph8000 8000Lb Winch

    RPH8000 8000LB WINCH Ref No. Part No. Description Qty. 9970280019 “Y” Drum Assembly 9970280018 “STD” Drum Assembly 9551960018 Shifter Assembly 9843960027 Brake Flat Spring 9250960002 Cam Brake Plate 9472960042 Sun Output Gear 9472960043 Ring Gear 9082960016 End Motor Bearing 9560960013 End Bearing Gear Housing 9560960012 Brake Housing...