LIVOLTEK MF 60 User Manual

Motion fast dc charging station

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USER MANUAL
Motion Fast DC Charging Station
Copyright
Any part of this manual, including text, pictures, graphics, etc., belongs to Hangzhou
Livoltek Power Co., Ltd. Without written permission, no unit or individual may extract,
copy, translate or modify all or part of this manual in any way.
V.01
This document is subject to change without advance notice.

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Summary of Contents for LIVOLTEK MF 60

  • Page 1 Copyright Any part of this manual, including text, pictures, graphics, etc., belongs to Hangzhou Livoltek Power Co., Ltd. Without written permission, no unit or individual may extract, copy, translate or modify all or part of this manual in any way.
  • Page 2: Table Of Contents

    Catalogue 1. About this Manual ............................1 1.1 Applicable chargers ..........................1 1.2 Application readers ..........................1 1.3 Signal words in this manual ....................... 1 1.4 Manual preservation ..........................1 2. Safety statements ............................2 3. Packing list ............................... 4 4 Product introduction.............................
  • Page 3 9 Packaging, Transportation and Storage ..................... 29 9.1 Packaging ............................29 9.2 Transportation ..........................29 9.3 Storage ..............................29 10 Disclaimer ..............................30...
  • Page 4: About This Manual

    1. About this Manual 1.1 Applicable chargers LIVOLTEK Motion Fast DC Charging Station (also known as “MF” series in this manual) 1.2 Application readers Charger user Charger installer Charger maintenance personnel 1.3 Signal words in this manual Sign Description Description text, indicating supplementary description INDICATE and interpretation of the text.
  • Page 5: Safety Statements

    Children are not allowed to approach or use the charger during charging to avoid accidental injury. Please start and stop the charging according to the user manual and relevant prompts provided by LIVOLTEK. When plugging in and out the vehicle connector, pay attention to the appropriate 2 / 34...
  • Page 6 It is strictly forbidden to touch the vehicle connector and vehicle inlet with metal objects. If the vehicle connector and vehicle inlet are found to be damaged by melting and foreign matters, please stop using the charger immediately and consult the LIVOLTEK customer service for proper treatment.
  • Page 7: Packing List

    3. Packing list The packing list is shown in the table below: Name Description Quantity Charger Motion Fast DC Charging Station 1PCS Combination screws M5* 10mm 20PCS Expansion bolt M12* 100mm 4PCS 2PCS Factory Inspection Report 1PCS Certificate of Conformity 1PCS User's Manual 1PCS...
  • Page 8: Product Introduction

    4 Product introduction 4.1 Product appearance Figure 4-1-1 MF Series (with optional 22kW AC) Figure 4-1-2 MF Series 5 / 34...
  • Page 9: Description Of Model Meaning

    4.2 Description of Model Meaning Product Name: Motion Fast DC Charging Station (also known as “MF” series in this manual) Models: M0601000E1EY M1201000E1EY M0601000E2MY M1201000E2MY M0601000E2EY M1201000E2EY M0821000E3MY M1421000E3MY M0821000E3EY M1421000E3EY M0901000E1EY M0901000E2MY M0901000E2EY The Motion Fast DC Charging Station naming rules are shown in Figures 4-2. Figure 4-2 Naming Rule * AAA: 060 - 60kW;...
  • Page 10: Technical Specifications

    The Motion Fast DC Charging Station is a high power charging equipment for the rapid charging needs of electric vehicles. With stable output power and efficient charging efficiency, this charger can provide fast, safe and reliable charging service for electric vehicles. MF 60 MF 90 MF 120...
  • Page 11 Working ≤2000m Altitude IP54 IP Degree Force Fan Cooling Cooling Dimension 910*1750*575 mm (W*H*D) Energy Support Management ≤245kg ≤275kg ≤300kg Net Weight Standby Power ≤ 50 W Consumption Length of 5m standard (7m customized) Charging Cable Firmware Local (USB) / OTA Upgrade 4G: LTE-FDD: B1/3/7/8/20/28A, LTE-TDD: B38/40/41 25dBm;...
  • Page 12: Product Performance And Features

    4.4 Product Performance and Features The system has a modular design with parallel outputs for flexible configuration and easy  maintenance. The system provides comprehensive protection  The appearance is simple and beautiful.  Adopts 10.1-inch high-definition touch screen with vivid colours and IP54 level of ...
  • Page 13: Outlooks

    4.5 Outlooks The outlooks of the Motion Fast DC Charging Station is shown in Figure 4-3. Figure 4-3 MF Series (with optional 22kW AC) The charger operational description is shown in Table 4-2. Name Description Power Green color is always on after power on. ①...
  • Page 14 When not charging, the blue light does not light up; when the connector is inserted (but charging Status Blue color has not been officially started), the blue light indicator flashes; during the charging process, the blue ③ light remains on. When not charging, the red light does not light Red color up;...
  • Page 15: Installation & Wiring

    5 Installation & wiring 5.1 Tools preparation The list of installation tools is shown in the table below: 5.2 Installation requirements 5.2.1 Environments This charging post is an outdoor type electric vehicle charging post, which meets the  protection level of IP54 and is suitable for installation in a dry and dust-free environment. The foundation must ensure the stability and safety of the charging post installation ...
  • Page 16: Wiring Requirements

    operation; The charger installation environment should be well ventilated and away from water  sources, heat sources and flammable and explosive items. Avoid installing the charger in an environment with direct sunlight, dust, volatile gas, corrosive substances and excessive salt. 5.2.2 Wiring Requirements Generally speaking, the wire diameter specification of the inlet end of the charger is shown in Table 5-1.
  • Page 17: Installation Of Charger

    5.3 Installation of charger 5.3.1 Unpacking Step 1: Use a forklift to transport the equipment to the designated location. Step 2: Use tools to pry open the buckles on the outer packaging; step 3: Remove the front and rear covers at the bottom of the charger, after which the charger can be fork lifted with a forklift.
  • Page 18: Installation Of Charger

    5.3.2 Installation of Charger Mounting Step 1: Choose a suitable installation site and make a cement base to facilitate installation and wiring, and drill 4 holes. Drive expansion bolts Step 2: Drive 4 M12*100 expansion bolts into the cement base. 15 / 34...
  • Page 19 Move the charger Step 3: Remove the panel, and move the charger from the wooden pallet to the cement base with a forklift. 16 / 34...
  • Page 20: Grid Architecture Wiring

    Tighten the screws Step 4: Align the charger mounting holes with the expansion bolts and tighten the screws. 5.4 Grid architecture wiring Open the door Step 1: Use the key to open the door. (Note: It is strictly prohibited to open the charger door when the Lock charger is charging.) 17 / 34...
  • Page 21 Wiring Techniques Step 2: Put the utility input line through the inlet gutter, and connect it to the A/B/C phase and zero line of the lower part of the AC circuit breaker. Ground wire Step 3: Make sure the ground wire is connected to the ground. Step 4: After the wiring is completed and all connections are confirmed to be correct, close the door of the charger and lock it.
  • Page 22: Operating Instructions

    6 Operating instructions This chapter mainly introduces the touch screen operation of the charger, including touchscreen function, main interface introduction, switching operation, screen setting, parameter setting, current fault query, history information query restoring factory settings. The parameter values and other specific details in the pictures in this chapter are for illustration only, the actual interface parameters please refer to the touch screen display of the received product.
  • Page 23: Main Interface

    6.2 Main Interface When the system is powered on, it enters the default main interface, which is convenient for monitoring the system. The default main interface is shown in Figure 6-1. Figure 6-1 Main Interface This page contains information such as device number, signal strength, time, charging connector type and status, etc.
  • Page 24 Figure6-2 Main Interface Step 2: User selects authentication method, as shown in Figure 6-3. Figure 6-3 Authentication Method Step 3: The charger prompts the user to insert the charging connector into the EV charging port, as shown in Figures 6-4. Figure 6-4 Connecting the vehicle to the charger Step 4: Charging starts, the user can check the charging time, cost, charging progress and other details, as shown in Figures 6-5.
  • Page 25 Figure 6-5 Charging page Step 5: After charging for a period of time, the system will automatically return to the main page. Click on the connector type user selected to enter the details page. Step6: Remind the charging end page and authenticate again, as shown in Figures 6-6. Figure 6-6 Authentication Method Step 7: Return connector reminder, charging ends, then user could check the details of charging, as shown in Figures 6-7.
  • Page 26 Figure 6-7 End page 23 / 34...
  • Page 27: Led Indicators

    6.4 LED Indicators The status indicators consists of green, red and blue LEDs, which are driven by the charge controller to indicate the status of "standby", "charging" and "alarm", respectively. The specific definition of the status indicator board is shown in Table 6-2. type color Status information indication...
  • Page 28 See Table 8-1 for specific fault types and solutions: Fault type solution Emergency stop button action fault Troubleshooting emergency stop button AC input circuit breaker fault Troubleshooting AC input circuit breakers DC bus bar output contactor refuses Troubleshooting DC bus contactors to act/mis-actuates faults Charging interface electronic lock Troubleshooting charging interface electronic...
  • Page 29 undervoltage fault Charging module over-temperature Troubleshooting Charging Module fault Charging module communication Troubleshooting Charging Module fault Charging Module Fan Failure Troubleshooting Charging Module Charger cabinet door failure Checking door switches Drain circuit fault Check charging module Bridge contactor refusal/mis- Check bridge contactor actuation failure Pre-charge stage voltage regulation Check charging module...
  • Page 30: Routine Maintenance

    8 Routine Maintenance 8.1 Safety precautions In order to perform safe and successful maintenance of the power supply system, knowledge of safety precautions must be observed, the necessary tools and test equipment must be used, and qualified maintenance personnel must be involved. Always pay attention to the following safety procedures: It must always be borne in mind that dangerous voltages may still be present inside the ...
  • Page 31 Wear and tear inspection of charging connector connecting cable, Season check insulation and charging connector for damage Check input and output terminals to ensure good contact, check Season terminals for discoloration. Check the inside of the cabinet for standing water or water damage Monthly Surface cleaning of cabinets.
  • Page 32 9 Packaging, Transportation and Storage 9.1 Packaging Packaging should pay attention to the requirements for the placement direction of each part. The sides of the wooden case are printed with warning patterns such as fear of moisture, careful and gentle placement, and upward. The side of the wooden boxes is printed with the model number of the equipment and other information.
  • Page 33 10 Disclaimer There are clear requirements and conditions for the transportation, storage, installation and use of electric vehicle charging posts. LIVOLTEK is not responsible for providing free related service, technical support or compensation in the following cases, including but not limited to: The Charging station is out of warranty and extended warranty has been ...
  • Page 34 Manufacturer: Hangzhou LIVOLTEK Power Co., Ltd. Add: 1418-35 Moganshan Road, Hangzhou City, China E-mail: info@livoltek.com Web: www.livoltek.com Importer: XXX Address: XXX...

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