Craft Brew Water 850 GPD Manual

Reverse osmosis brewing system

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Craft Brew 850 GPD
Reverse Osmosis Brewing System
For Questions or Service
Call Us 805-777-7037

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Summary of Contents for Craft Brew Water 850 GPD

  • Page 1 Craft Brew 850 GPD Reverse Osmosis Brewing System For Questions or Service Call Us 805-777-7037...
  • Page 2 This Page Intentionally Left Blank...
  • Page 3: Table Of Contents

    Table of Contents INFORMATION TYPE PAGE INTRODUCTION SAFETY FEED WATER AND OPERATION SPECIFICATIONS REJECTION, RECOVERY AND FLOW RATES DESIGN SPECIFICATIONS INSTALLING THE UV FILTER SYSTEM COMPONENTS IDENTIFICATION SYSTEM INSTALLATION MEMBRANE INSTALLATION PROGRAMMING THE EC-100 CONTROLLER EC-100 CONTROLLER WIRING SYSTEM STARTUP INITIAL SYSTEM TESTS OPERATING DO’s AND DON’Ts TROUBLESHOOTING...
  • Page 4: Introduction

    The Craft Brew 850 GPD has been designed and tested to provide high quality water and are built with quality components that provide you not just high-grade water, but also gives you full confidence in its operation and durability.
  • Page 5: Safety

    SAFETY The Safety section of this User’s Manual outlines the various safety headings used throughout this manual’s text and are enhanced and defined below: NOTE: INDICATES STATEMENTS THAT PROVIDE FURTHER INFORMATION AND CLARIFICATION. CAUTION: INDICATES STATEMENTS THAT ARE USED TO IDENTIFY CONDITIONS OR PRACTICES THAT COULD RESULT IN EQUIPMENT OR OTHER PROPERTY DAMAGE.
  • Page 6: Feed Water And Operation Specifications

    Craft Brew 850 GPD reverse osmosis systems are designed to produce permeate water at the capacities indicated by the suffix in the system’s name under the conditions listed above. For example, the Craft Brew 850 GPD produces 850 gallons per day of permeate water at the listed operating test conditions.
  • Page 7 TYPICALLY PARTS PER MILLION (PPM) OR MILLIGRAMS PER LITER (MG/L). Craft Brew 850 GPD reverse osmosis systems are designed to reject up to 98.5% NaCl unless computer projections have been provided or stated otherwise. The amount of permeate water recovered for use is expressed as a percentage. To...
  • Page 8: Design Specifications

    DESIGN SPECIFICATIONS Ctaft Brew 850 GPD Specifications Design Configuration Single Pass Feed Water Source *** TDS <1000 ppm Recovery with Concentrate Recycle Up To 75% Rejection and Flow Rates Nominal Salt Rejection % 98.5 Permeate Flow * gpm (lpm) 0.59 (2.23) Minimum Feed Flow gpm (lpm) 0.73 (2.76)
  • Page 9: Installing The Uv Filter

    INSTALLING THE UV FILTER Locate the box labeled “Polaris.” Locate the Pre-Drilled holes on Inside the box you will find Clips, the top of the unit and install the UV Bulb, Stainless Steel UV UV Clips using the Nuts and Bolts Housing, and Connection Tubing.
  • Page 10: System Components Identification

    SYSTEM COMPONENTS IDENTIFICATION FIGURE 1A...
  • Page 11 1. PREFILTER PRESSURE GAUGE: Glycerin filled pressure gauge (0-100 psi). Standard on all units and is located on the front of the panel. This gauge measures the water pressure in PSI at the outlet of the pre-filter, a minimum pressure of 30 PSI is recommended. 2.
  • Page 12 10. SEDIMENT PRE-FILTER: This is a 5-micron sediment pre-filter. It is used to remove any particles that may have passed through pre-treatment or released by pretreatment materials. 11. CAT CARBON PRE-FILTER: This is a 5-micron cat carbon pre-filter. It is used to remove free chlorine and organic compounds from the source water before the Reverse Osmosis membrane.
  • Page 13: System Installation

    SYSTEM INSTALLATION ALWAYS FOLLOW SAFETY PROCEDURES WHEN INSTALLING THE UNIT. IT IS EXTREMELY IMPORTANT TO MAKE SURE YOU KNOW ALL REGULATIONS PERTAINING TO LOCAL, BUILDING, ELECTRICAL AND PLUMBING PARAMETERS OF THE SITE WHERE YOU ARE INSTALLING THE SYSTEM. 1. Choose a place that is covered and has enough space for the system. The location should also have feed water, electricity and a specified area for drainage.
  • Page 14: Membrane Installation

    MEMBRANE INSTALLATION 1. To insert the membranes into the membrane housing, it is recommended to only remove a cap where the water inlet is fed, there is an arrow indicating the feed flow, instead of disconnecting the quick connectors and high-pressure tubing. 2.
  • Page 15: Programming The Ec-100 Controller

    TIMER - The time the system has been in continuous operation. CRAFT BREW 850 GPD SYSTEMS DO NOT KEEP CONTINUOUS TIME IF POWER IS LOST OR IF A LOW PRESSURE OR WATER LEVEL ALERT IS INDICATED AND THE SYSTEM IS SHUT-OFF.
  • Page 16 LOW - When this appears on the screen, it indicates low pressure in the system. FLUSH - When membrane flush is activated, droplets above the word FLUSH are displayed. Does not apply to Craft Brew 850 GPD. MAIN PUMP - This display represents the high-pressure pump of the System is activated.
  • Page 17: Setting Parameters

    P1 - Time Setting adjustment for the duration of the membrane fast flush; 15 sec, 30 sec, 45 sec, 60 sec. (Craft Brew 850 GPD does not have this option). P2 - Setting for adjusting the start-up delay time to start if the system receives any signal by the low pressure or high-level switch.
  • Page 18 The last screen in the parameter setting records the last 5 events of "non-operation" presented by the system and how long it was off. Up and Down Arrow reads T1, T2, T3, T4 and T5 are records in the memory of the “non-operation” and indicates which switch was deactivated.
  • Page 19: Ec-100 Controller Wiring

    Low pressure switch (LOW) GREY Booster Pump System (FEED) (*) Solenoid Valve for membrane flush (FLUSH) (*) ORANGE BROWN High Pressure Pump System Solenoid Valve water feed system BLACK Power 110 V-240 V (*) Deactivated in the Craft Brew 850 GPD.
  • Page 20: System Startup

    SYSTEM STARTUP 1. Make sure that everything related to the pre-treatment process is operating properly and has been backwashed several times to avoid fines from entering the system. 2. Install main valve near the system. 3. All pressure gauges will read 0 before opening the supply valve to the system. 4.
  • Page 21: Initial System Tests

    INITIAL SYSTEM TESTS After 15-30 minutes both the feedwater and the product water must be monitored with the TDS meter. You must obtain at least 95% rejection in the final product water quality. If the rejection is less than 95% recheck the installation of the membrane and that they are positioned in the right direction by making sure the seals of the membrane are in the same direction of the flow of water.
  • Page 22: Operating Do's And Don'ts

    OPERATING DO’s AND DON’Ts • Change the cartridge filters regularly. • Monitor the system and keep a daily/weekly log. • Run the system as much as possible on a continuous basis. • Adjust the system recovery to the recommended value. •...
  • Page 23: Troubleshooting

    CRAFT BREW 850 GPD TROUBLESHOOTING Symptom Possible Cause Solution Power switch is off. Place in AUTO position. Check power outlet and make sure system is plugged in. No power. Check 2AMP fuse on back of controller. Verify that the feed valve is fully open.
  • Page 24 Symptom Possible Cause Solution Check the TDS on the product line, if the TDS is the same as the feed water line, the membrane is fouled open or there is a leak of reject water Membrane Fouled / Open. through an O-ring. Check and if necessary, change O-rings on membrane housing caps or NO WATER OR replace the membrane.
  • Page 25: Service Assistance

    SERVICE ASSISTANCE If service assistance is required, please feel free to contact us at: Telephone: 805-777-7037 Email: Kim@CBW.Beer You can also visit us on the Web at: www.CraftBrewWater.com...
  • Page 26: Temperature Correction Factors For Membrane

    TEMPERATURE CORRECTION FACTORS FOR MEMBRANE Find the temperature correction factor (TCF) from the table below. Divide the rated permeate flow at 77°F by the temperature correction factor. The result is the permeate flow at the desired temperature. (See example on the next page) Temperature Temperature Temperature...
  • Page 27 If a system is rated to produce 5gpm of permeate water @ 77˚ F, the same system will produce more water at a higher temperature. It will also produce less water at a lower temperature. Use the temperature correction table to obtain the correct flow. Example: 5gpm @ 59˚...
  • Page 28: Operation Log

    OPERATION LOG ________________________________________________ __________________________________________________________ Company Name Day of Startup ________________________________________________ __________________________________________________________ Location Date of Last Cleaning ________________________________________________ __________________________________________________________ Week Of System Serial Number Date Time Hour of Operation Filter Inlet Pressure (PSI) Filter Outlet Pressure (PSI) Concentrate Pressure (PSI) Pump Discharge Pressure (PSI) Feed Flow (GPM) Permeate Flow (GPM) Concentrate Flow (GPM)
  • Page 29: Drawings

    DRAWINGS...
  • Page 30 System Warranty One-Year Limited Warranty Warranty Terms Subject to the terms and conditions set forth hereinafter, manufacturer warrants to the original purchaser (hereafter the “Customer”) that the systems and products manufactured by manufacturer are free from defects in material and in workmanship for twelve (12) months from the Warranty Commencement Date (as defined below) only when used strictly in accordance with the applicable operating instructions and within the range of the operating conditions specified by manufacturer for each such product.
  • Page 31 The Customer, at the Customer’s risk and expense, shall be responsible for returning such product or component, only after obtaining a Return Goods Authorization (RGA) number from manufacturer, arranging for freight prepaid, and in conformance with any special packaging and shipping instructions set forth on the operation documentation or RGA instructions, or as otherwise reasonably required, to the manufacturer’s address, together with (1) RGA number issued by manufacturer at Customer’s request;...
  • Page 32 WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL THE MANUFACTURER BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL OR OTHER SIMILAR TYPES OF DAMAGES, FOR DAMAGES FOR THE LOSS OF PRODUCTION OR PROFITS, OR INJURY TO PERSON OR PROPERTY. NO PERSON HAS ANY AUTHORITY TO BIND THE MANUFACTURER TO OTHER THAN WHAT IS SET FORTH ABOVE.

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