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EGO LT0300E Repair Manual Line

Compact area light
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REPAIR GUIDELINE
Repair Guideline for Compact Area Light – LT0300E
Version: A
Issue Date: 2023/10

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Summary of Contents for EGO LT0300E

  • Page 1 REPAIR GUIDELINE Repair Guideline for Compact Area Light – LT0300E Version: A Issue Date: 2023/10...

  • Page 2: Table Of Contents

    Table of Contents Contents Page Tool list Troubleshooting Troubleshooting-Based on Error Code from EGO APP How to replace the LED Electric Assembly 6 ~ 30 How to replace the Main Electric Assembly 31 ~ 38...

  • Page 3: Tool List

    Tool List For Repair Tool List Spec Torx screwdriver T15, T20 Philips screwdriver Slender screwdriver Sealing Glue...

  • Page 4: Troubleshooting

    USE port doesn’t work. If step above doesn’t help, replace with a new switch assembly. Can’t connect to the EGO APP. Check if the wiring harness connections are loose. If step above doesn’t help, replace with a new switch assembly.

  • Page 5: Troubleshooting-Based On Error Code From Ego App

    Troubleshooting-Based on Error Code from EGO APP ERROR CODE Faulty Name Solution Battery overheat Please wait for the battery to cool down or change the battery. Low battery Please charge the battery. Communication error Please replace with a new main electric assembly and test if the light is functional.

  • Page 6: How To Replace The Led Electric Assembly

    How to replace the LED Electric Assembly How to replace the LED Electric Assembly...
  • Page 7 How to replace the LED Electric Assembly 1. Use a PH2 bit to loosen the 9 screws to remove the base assembly. Base Assembly...
  • Page 8 How to replace the LED Electric Assembly 2. Use a Torx T20 bit to loosen the 2 screws to remove the clamp and the pothook assembly. Replace any part as needed. Clamp Pothook Assembly...
  • Page 9 How to replace the LED Electric Assembly 3. Use a Torx T15 bit to loosen the 6 screws to remove the front housing. Front Housing...
  • Page 10 How to replace the LED Electric Assembly 4. Use a Torx T15 bit to loosen the 6 screws to separate the switch assembly from the light. Switch Assembly...
  • Page 11 How to replace the LED Electric Assembly 5. Be careful to partially lift the switch assembly from the light, and disconnect the film switch connector linking to the main electric assembly. Switch Assembly (with rubber gasket)
  • Page 12 How to replace the LED Electric Assembly 6. Disconnect the three connectors linking the LED electric assembly to the main electric assembly.
  • Page 13 How to replace the LED Electric Assembly 7. Use a PH2 bit to loosen the 8 screws to remove the LED electric assembly from the middle housing. LED Electric Assembly (with heat conducting gasket on the back)
  • Page 14 How to replace the LED Electric Assembly 7. Use a PH2 bit to loosen the 6 screws to remove the LED electric assembly from the middle housing. LED Electric Assembly (with heat conducting gasket on the back)
  • Page 15 How to replace the LED Electric Assembly 8. The heat conducting gasket can be torn off from the LED electric assembly and replaced with a new one as needed. Note: We recommend a new heat conducting gasket is replaced together with the LED electric assembly. Heat conducting gasket LED Electric...
  • Page 16 How to replace the LED Electric Assembly 9. Align and adhere the heat conducting gasket to the new LED electric assembly. LED Electric Heat Conducting LED Electric Heat Conducting Assembly Gasket Assembly Gasket...
  • Page 17 How to replace the LED Electric Assembly 10. Align and place the LED electric assembly (with heat conducting gasket on the back) onto the middle housing.
  • Page 18 How to replace the LED Electric Assembly 10. Align and place the LED electric assembly (with heat conducting gasket on the back) onto the middle housing.
  • Page 19 How to replace the LED Electric Assembly 10. Align and place the LED electric assembly (with heat conducting gasket on the back) onto the middle housing.
  • Page 20 How to replace the LED Electric Assembly 11. Use a PH2 bit to fasten the 8 screws to secure the LED electric assembly on the middle housing.
  • Page 21 How to replace the LED Electric Assembly 12. Re-connect the three connectors linking the LED electric assembly to the main electric assembly.
  • Page 22 How to replace the LED Electric Assembly 13. Arrange the wires into the fixing slot as shown below:...
  • Page 23 How to replace the LED Electric Assembly 14. Place the rubber gasket back into the switch assembly. Switch Assembly Rubber Gasket...
  • Page 24 How to replace the LED Electric Assembly 15. Align the groove of the rubber gasket with the switch assembly housing and mount it back properly.
  • Page 25 How to replace the LED Electric Assembly 16. Re-connect the film switch connector linking to the main electric assembly. 17. Place the film switch connecter into the slot and carefully close the switch assembly.
  • Page 26 How to replace the LED Electric Assembly 18. Use a Torx T15 bit to fasten the 6 screws to secure the switch assembly with the light.
  • Page 27 How to replace the LED Electric Assembly 19. Align and place the front housing back onto the light. Front Housing...
  • Page 28 How to replace the LED Electric Assembly 20. Use a Torx T15 bit to fasten the 6 screws to secure the front housing.
  • Page 29 How to replace the LED Electric Assembly 21. Place the pothook assembly into the mounting slot. 22. Align and place the clamp on the pothook assembly and secure with 2 T20 screws. Pothook Clamp Assembly...
  • Page 30 How to replace the LED Electric Assembly 23. Mount the base assembly onto the light. 24. Use a PH2 bit to fasten the 9 screws to secure the base assembly with the light, Base Assembly...

  • Page 31: How To Replace The Main Electric Assembly

    How to replace the Main Electric Assembly How to replace the Main Electric Assembly...
  • Page 32 How to replace the Main Electric Assembly 1. Follow the instructions in the “How to replace the LED Electric Assembly” section to expose the wiring harness feed-through slot as shown below. Wiring harness connecting the LED electric assembly to the main electric assembly...
  • Page 33 How to replace the Main Electric Assembly 2. Use a slender screwdriver to break the clapboard and sealing glue to separate the middle housing and the main electric assembly. 3. The middle housing can be replaced after removing the LED electric assembly. Note: A new clapboard will be needed to replace the main electric assembly.
  • Page 34 How to replace the Main Electric Assembly 4. Separate the handle and the main electric assembly. Replace any part as needed. Main Electric Assembly Handle...
  • Page 35 How to replace the Main Electric Assembly 5. Mount the handle onto the main electric assembly.
  • Page 36 How to replace the Main Electric Assembly 6. Pass the wiring harness through the slot and re-connect with the LED electric assembly. 7. Place a new clapboard to cover the slot. Clapboard...
  • Page 37 How to replace the Main Electric Assembly 8. Carefully apply sealing glue to cover the wiring harness feed-through slot.
  • Page 38 How to replace the Main Electric Assembly 9. Follow the instructions in the “How to replace the LED Electric Assembly” section to re-assemble the light. THE END...

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