Bullmer LM1600 Instructions Manual

Labeling machine

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Bullmer

Bullmer Cutting Room Technology

Instructions of the labeling

machine V4

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Summary of Contents for Bullmer LM1600

Page 1 Bullmer Bullmer Cutting Room Technology Instructions of the labeling machine V4...
Page 2: Table Of Contents
Bullmer Content Ⅰ. Introduction ......................4 1.1 The application field ..................4 1.2 Product Model ....................4 1.3 System Description ..................5 1.3.1 Hardware Environment ................. 5 1.3.2 Software Environment ................5 1.3.3 Product Appearance ................5 Ⅱ．Instruction ......................7 2.1 Control Panel ....................
Page 3 Bullmer 6.1 Cannot do labeling job(the print don’t have any action) ....... 39 6.2 The Machine will shake and can not be Instable when it runs ...... 39 6.3 Incorrect the label position ................39 6.3.1 The suction cup moves up and down: ..........39...
Page 4: Ⅰ. Introduction
The basic parameters of the labeling machine are shown in Table 1-1. Table 1-1 Machine Model Model LM1600 LM1900 LM2100 LM2200 Table width 1600mm...
Page 5: System Description
Bullmer Maximum 170mm± 5 working height Thermal paper, horizontal 47*27/ horizontal 30*25/ (customizable Label Size labels, label size should be greater than 20× 20, less than 50× 40) Printer Thermal Printer Fastest printing 300mm/s speed Layout Format CUT; GBR; NC; TAC; DAT; ISO; PLT Labeling Speed About 1.9 seconds/sheet (time/total number of labels)
Page 6 Bullmer interface is the operating side, as shown in Figure 1-2. The side of CAM switch and shock warning label is high voltage side, as shown in Figure 1-3. Fig 1-1 Product Model LMXX00 Fig 1-2 The operation side Fig 1-3 High voltage side...
Page 7: Ⅱ．instruction
Bullmer Ⅱ．Instruction This chapter will introduce the use method and debugging method of the labeling machine in detail. The first section simply introduces the function button on the control panel. The second section introduces the man-machine interface on the touch screen;...
Page 8: Human Machine Interface（Hmi
Bullmer 2.2 Human Machine Interface（HMI） The human-machine interface of the touch screen is shown in Figure 2-2, which can be used to operate the labeling machine to complete labeling task. The main interface is mainly divided into menu bar, status bar, content bar, information bar, operation bar.
Page 9 Bullmer Fig2-3 Image content (b) Label Information: As shown in Figure 2-4, it is used to display the serial number, coordinate position X/Y, center position CX/CY, label content, labeling status, etc. The completed label will be checked under the status.
Page 10 Bullmer Fig2-5 System Parameter (d) Equipment parameters: As shown in Figure 2-6, Equipment parameters can modify the motion control parameters of the labeling machine, including the adjustment of the parameters of other labeling actions such as the automatic walking speed of the machine, homing speed, inching speed, acceleration time, deceleration time, smoothing time, etc.
Page 11: The Status Bar
Bullmer function of the labeling machine. "Test Print"：Click this button, the printer will print a label, but the machine does not perform the label action, usually used to test whether the communication with the printer is normal. "Test Cylinder": Click this button and the marking head will perform a marking action without printing, usually used to debug the cylinder.
Page 12: The Information Bar
Bullmer the alarm shall be confirmed by the alarm reset button. Standby: When the machine has completed all its tasks, the state returns to standby for the next task. Moving in the label: The machine is moving to the label position, and it detects whether the label is adsorbed or not.
Page 13 Bullmer operation process. The operation process of label maker is divided into three parts, Safety check before power on, Power on preparation and Basic operation of label maker. This section will introduce Safety check and Power on preparation. Specific operation will be introduced in detail in the next section.
Page 14: Operation Steps Of Labeling Machine
Bullmer 2.4 Operation steps of labeling machine Steps to use the labeling machine: (1) First of all, please make sure that the machine state is on standby. Then click the button "Return to the origin of the machine". The machine will start to calibrate the origin of the mechanical table and wait for the calibration to complete.
Page 15: Special Function
Bullmer 2.5 Special Function 2.5.1 Insert a prefix/suffix This product has the ability to temporarily insert a prefix/suffix into the label content. The effect is to insert custom label content in the first row (prefix) or the last row (suffix) of each printed label. If you want to use this feature, please refer to the following steps.
Page 16: Shutdown
Bullmer layout" and "return to mechanical zero". Please strictly follow the following methods to continue paste operation: (1) Use the "inching" or "Jump" function to move the label head to the operating side where the label roll can be replaced.
Page 17: Ⅲ．parameter Introduction
Bullmer Ⅲ．Parameter Introduction 3.1 System Parameters Click "System Parameters" under the menu to call up the system parameter setting interface, which the system parameters and printer parameters can be adjusted. 3.1.1 Print setting Under "Print Setting", the parameters of print label paper can be set.
Page 18: Device Parameters
Bullmer modification of the labeling software, and the coordinate position, font and size of the slice in the layout will not have any influence. Fig3-2 The front-end setting 3.2 Device Parameters The related functions of equipment parameters are briefly introduced in section 2.2 equipment parameters.
Page 19 Bullmer X/Y inching speed (mm/s): This parameter represents the inching speed of machine X/Y when the inching button is clicked. X/Y acceleration time (s): This parameter represents the acceleration time for the XY axis to reach the set speed. X/Y deceleration time (s)：...
Page 20: Ⅳ．label Machine Installation
Bullmer Ⅳ．Label Machine Installation 4.1 Install and adjust both sides of the machine Install the side regulating wheel assembly on both sides of the board, and adjust the side regulating wheel assembly to about 1mm away from the side of the table (refer to the installation effect of the spreader).
Page 21 Bullmer Figure 4-2 Figure 4-3 Figure 4-4...
Page 22 Bullmer Operating side Common German Figure 4-5 The German table limit switch and limit device are shown in Figure 4-1, the domestic table limit switch is shown in Figure 4-6, the air float table limit device is shown in Figure 4-7, and the transmission table limit device is shown in Figure 4-8.
Page 23 Bullmer Select appropriate position at the starting point and the end point of the trip, and adjust to the triggering limit state Figure 4-7 Select appropriate position at the starting point and the end point of the trip, and adjust to the...
Page 24 Bullmer Figure 4-9 Install the anti-collision elbow assembly on the side of both plates, as shown in Figure 4-10 and Figure 4-11 Figure 4-10 Figure 4-11...
Page 25: Side Drag Chain Groove Mounting
Bullmer Mounting position of block on the table Block packing position Figure 4-12 4.3 Side drag chain groove mounting If there are through holes in the corresponding positions of the legs of the transmission type and German laying table, as shown in Fig. 4-13, then directly install the drag chain Angle iron;...
Page 26 Bullmer Figure 4-13 About 170 mm Figure 4-14 Fix the trailing chain groove Angle iron behind the table leg with screws and place the trailing chain groove on the Angle iron as shown in Fig. 4-15. Punch holes in the M5...
Page 27: Pneumatic Components And Drag Chain Installation
Bullmer Figure 4-15 Drill through hole of φ6 at corresponding Figure 4-16 position of drag chain groove 4.4 Pneumatic components and drag chain installation Fix the fork connecting rod plate on the electric control side plate, as shown in Fig. 4- 17.
Page 28 Bullmer Figure 4-17 Figure 4-18 Installation location of heavy-duty connector (female head)
Page 29 Bullmer Figure 4-19 After installation, both sides are coplanar...
Page 30: Ⅴ. Machine Adjustment
Bullmer Ⅴ. Machine Adjustment 5.1 Labeller structure adjustment In order to prevent the suction cup from being unable to absorb and label the label normally, the relative position of the suction cup and the printer assembly needs to be adjusted, and then the software offset or the position of the laser lamp holder should be fine-tuned according to the label size.
Page 31: The Adjustment Of The Position Of The Cylinder
Bullmer 5.1.2 The adjustment of the position of the cylinder Vertical Adjustment 1. Unscrew the screw (6, 7); 2. The vertical adjustment is finished by adjusting the cylinder seat (8). When the cylinder is at the original position on the top, move the entire cylinder until the posterior edge of the sucking disc is higher than the peeling end for the labeling directing plate of the printer.
Page 32: Pneumatic Part Adjustment
Bullmer 5.2 Pneumatic part adjustment 5.2.1 The adjustment of the throttle on the cylinder The movement of the cylinder ①, ② can be controlled by the throttles (1, 3) on the cylinder. The two throttles control the up and down speed of the cylinder, which is adjusted by turning the throttles screws (2, 4).
Page 33: The Adjustment Of The Inhaling And Blowing Air Throttles
Bullmer 4.2.2 The adjustment of the inhaling and blowing air throttles In order to test the labeling function, unscrew the screw (2) in the front of the shell of the valve terminal, then remove the shell (1) to adjust the selector valve conveniently.
Page 34: How To Change The Label Paper
Bullmer 5.3 How to change the label paper The size of label paper: temperature-sensitive paper, the size can be made on demand request, the Max. width cannot over 64mm, the recommend length within 65mm. 5.3.1 The method of install label paper to printer: As shown in above picture, the orange one means the install way for TTR, the green one means the install way for temperature-sensitive paper.
Page 35: Change The Label Paper
Bullmer 5.3.2 Change the label paper Steps: Press one end of the printer down (as in the direction of the arrow), and then turn the green switch back. Pull the dial block out...
Page 36 Bullmer Press the stopper at the label paper down and take out the label paper (the final effect is as shown in the figure above). While pressing the green button, remove the loose label roll...
Page 37 Bullmer Put the new label paper roll into the position shown, and wrap the label paper back according to the green part of 5.3.1. Note that the label paper passes through the green clamping block at the position shown in the figure, and the label paper is restricted by...
Page 38 Bullmer While pressing the green button, wind the label paper back to the roll for about 2-3 times, and then release the button (as shown in the picture above). Turn the green switch back to close the printer head, push back the green dial block, turn the block up and attach the label paper roll.
Page 39: Ⅵ．fault
Bullmer Ⅵ．Fault 6.1 Cannot do labeling job(the print don’t have any action) 1) Check whether the printer label is used up; 2) Check whether the green switch in the red circle on the left side of the printer in 5.3.2 is closed;...
Page 40 Bullmer is about 0~2mm. Figure 6-1 0～2mm Figure 6-1 Method: first retract the driven cylinder, then loosen the No. 1, 4, 5, and 6 tightening screws, then loosen the No. 2, 3 screws, and move the cylinder seat up and down so that the bottom of the lower suction cup reaches the label guide plate to a suitable one Position (fit the profile from the side of the cylinder block).
Page 41 Bullmer Fit on both sides Figure 6- Figure 6-3...
Page 42 Bullmer 6.3.2 Horizontal movement of the suction cup: Target: The horizontal distance from the bottom of the lower suction cup to the label guide plate is about 3-5mm. 3～5mm Figure 6- Method: First loosen the set screws 1 and 2 in Figure 6-5 and loosen the screws 3 and...
Page 43 Bullmer Figure 6-...

This manual is also suitable for:

Lm1900 Lm2100 Lm2200