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MICRO-EPSILON 3D Profile Unit-2 Operating Instructions Manual

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3D Profile Unit - 2
3D Profile Unit - 2 / Industrial Ethernet
3D Profile Unit - 4
3D Profile Unit - 4 / Industrial Ethernet
3D Profile Unit - 8
3D Profile Unit - 8 / Industrial Ethernet
Operating Instructions
3D Profile Unit

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Summary of Contents for MICRO-EPSILON 3D Profile Unit-2

  • Page 1 Operating Instructions 3D Profile Unit 3D Profile Unit - 2 3D Profile Unit - 2 / Industrial Ethernet 3D Profile Unit - 4 3D Profile Unit - 4 / Industrial Ethernet 3D Profile Unit - 8 3D Profile Unit - 8 / Industrial Ethernet...
  • Page 2 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Str. 15 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 Fax +49 (0) 8542 / 168-90 info@micro-epsilon.com www.micro-epsilon.com...

  • Page 3: Table Of Contents

    Contents Safety ............................5 Symbols Used ..............................5 Warnings ................................5 Notes on Product Marking..........................6 1.3.1 CE Marking ............................. 6 1.3.2 Notes on FCC Marking ........................6 1.3.3 Notes on UKCA Marking ........................ 6 Intended Use ..............................7 Proper Environment ............................7 Functional Principle, Technical Data ..................
  • Page 4 3D Profile Unit...

  • Page 5: Safety

    Safety Safety System operation assumes knowledge of the operating instructions. The Profile Unit Controller will also be referred to as “controller” in the following. Symbols Used The operating instructions apply to the articles - 3D Profile Unit - 2 - 3D Profile Unit - 2 / Industrial Ethernet - 3D Profile Unit - 4 - 3D Profile Unit - 4 / Industrial Ethernet - 3D Profile Unit - 8...

  • Page 6: Notes On Product Marking

    Safety Should one of the following cases arise, have the controller checked by service personnel: - The cable for the power supply or plugs are damaged. - Liquid has got into the device. - The controller was exposed to moisture. - The controller has malfunctioned and is not working as per the operating instructions.

  • Page 7: Intended Use

    Safety Intended Use - The Profile Unit Controller is intended for use in the industrial sector. It is used as a high-performance solution for 3D measuring tasks, with connection to higher-level control units being possible via conventional fieldbuses or Industrial Ethernet.

  • Page 8: Functional Principle, Technical Data

    Then, the profile data or 3D point clouds can be evaluated or forwarded directly to a GigE Vision client. In the Industrial Ethernet option, measurements and OK/NOK assessments can be sent via one of the possible interfaces. With the registration object optionally available from Micro-Epsilon, the individual sensor profiles can be patched into a common coordinate system.

  • Page 9: System Design

    - as evaluated measurements to an PLC, for example. Profile data 3D point clouds Measurements, scanCONTROL OK/NOK evaluation, 3D Profile Unit process control Fig. 1 Typical arrangement of a Micro-Epsilon measurement setup with 3D sensors 3D Profile Unit Page 9...

  • Page 10: Typical Arrangement With 2 Sensors From The Scancontrol Series

    Functional Principle, Technical Data 2.3.1 Typical Arrangement with 2 Sensors from the scanCONTROL Series The 3D Profile Unit - 2 is intended for the use of two scanCONTROL sensors. Fig. 2 Linear arrangement (both parallel) Fig. 3 Linear arrangement (oblique) Fig.

  • Page 11: Typical Arrangement With 4 Sensors From The Scancontrol Series

    Functional Principle, Technical Data 2.3.2 Typical Arrangement with 4 Sensors from the scanCONTROL Series The 3D Profile Unit - 4 is intended for the use of up to four scanCONTROL sensors. - Linear arrangement (all parallel) - 360° arrangement Fig. 5 Typical arrangement with four sensors during an extrusion process 2.3.3 Typical Arrangement with 8 Sensors from the scanCONTROL Series The 3D Profile Unit - 8 is intended for the use of up to eight 3D scanCONTROL sensors.

  • Page 12: Special Performance Features

    - Full compatibility and inline capability for customer applications - Intuitive 3DInspect software with Valid3D technology by Micro-Epsilon for parameterizing the entire system - Efficient initial operation of Micro-Epsilon sensors - Integrated interfaces: PROFINET, EtherNet/IP , EtherCAT and Modbus TCP...

  • Page 13: Technical Data

    Control and display elements 2 LEDs for storage and power; 4 LEDs for status display Ethernet, 1 power on/off switch 3D evaluation software Configuration and visualization via Micro-Epsilon 3DInspect 1) Maximum permissible operating temperature at 0.7 m/s air flow 3D Profile Unit...
  • Page 14 Control and display elements 2 LEDs for storage and power; 4 LEDs for status display Ethernet, 1 power on/off switch 3D evaluation software Configuration and visualization via Micro-Epsilon 3DInspect 1) Maximum permissible operating temperature at 0.7 m/s air flow 3D Profile Unit...

  • Page 15: Control And Display Elements

    Functional Principle, Technical Data Control and display elements Power Power LED Switched off, supply voltage present Green Ready to use HDD LED Meaning No access to hard drive Read/write access to hard drive LAN 1 / 2 LED Meaning Link LED (left): Constant orange Gigabit Ethernet connection established Constant green...

  • Page 16: Delivery

    Delivery Delivery Unpacking/Included in Delivery - 1 Profile Unit Controller - I/O card / Mini PCI Express / Ethernet CIFX 90E-RE\F/20 / RJ45, already installed (only in Industrial Ethernet option) - Network interface card(s) for the sensor interfaces, already pre-installed - Operating Instructions - 2x mounting adapters for table mounting - Wall mounting adapter set...

  • Page 17: Installation And Assembly

    Installation and Assembly Installation and Assembly Controller The mounting adapters included in delivery allow for table or wall mounting of the controller. A mounting adapter for DIN rail installation is available as an optional accessory. Ensure careful handling during installation and operation. Observe the ambient conditions specified in the technical data, e.g.
  • Page 18 Installation and Assembly Table Mounting The adapter plates required for table mounting are included in delivery. Remove the four plastic covers on the underside of the controller. M4 mounting hole with cover Fig. 9 Reference points for wall mounting Fasten the mounting adapter to the controller using the four screws enclosed. Fasten the controller on the table via the cross openings of the mounting adapter.

  • Page 19: Wall Mounting

    Installation and Assembly Wall Mounting The adapters required for table mounting are included in delivery. Fig. 11 Adapter plate for wall mounting of a 3D Profile Unit - 2 Fasten the mounting adapter to the controller using the four screws enclosed. Fasten the controller to the wall via the cross openings of the mounting adapter.

  • Page 20: Scancontrol Sensors

    Installation and Assembly scanCONTROL Sensors 4.4.1 Pre-Mounting, Ethernet Cabling Information on mechanically mounting the sensors can be found in the associated operating instructions or in the fine adjustment section, see Chap. 5.9. Any deviation from the documented preconfiguration leads to inconsistencies during initial and further operation of the Profile Unit.
  • Page 21 Installation and Assembly Take the scanCONTROL sensor intended for position 2 out of the packaging and mount it at position 2 in your set- Assign the correct IP address to the sensor if this has not been done already, see Chap.

  • Page 22: Multifunctional Cable Basic Wiring

    Installation and Assembly 4.4.2 Multifunctional Cable Basic Wiring The following figure shows the basic wiring for a measurement setup with four sensors, in which all wires of the respec- tive multifunctional cables are clamped. Fig. 15 Basic wiring of the multifunctional cables for four sensors Only the 24V supply and ground of the sensors are connected.

  • Page 23: Electrical Connections

    Installation and Assembly Electrical Connections 4.5.1 Connection Diagram Client-PC 3DInspect installed Patch cable scanCONTROL LAN cable SCR3000A-x 3D Profile Unit-4/IE Power supply 24V Fig. 16 Connecting scanCONTROL 4.5.2 Profile Unit Controller Interfaces All connections for the controller are on the front. Fig.

  • Page 24: Supply Voltage (Power)

    Installation and Assembly 4.5.3 Supply Voltage (Power) The power supply connection is designed as a 4-pin connector. Pin/designation Comments 9 V ... 36 V DC (nominal value 24 V, max. power consumption 112 W) Fig. 18 Power supply connection assignment, view: Plug on housing side The controller contains a reverse polarity and overvoltage protection.

  • Page 25: Initial Operation Of Profile Unit System

    Initial Operation of Profile Unit System Initial Operation of Profile Unit System Overview of Procedure The controller may only be connected to peripherals when it does not carry power, that is, only when the supply voltage has been switched off. The Profile Unit Controller is prepared for the corresponding sensor arrangement at the factory.

  • Page 26: Client Pc

    Installing 3DInspect 3DInspect must be installed on the client PC, if this has not already been done. You can get a free version of 3DInspect via the following site: https://www.micro-epsilon.de/2D_3D/3D-sensors/3Dinspect/downloads/. Network Cabling to Port 1 of the Profile Unit Connect a network port of the client PC to uplink port 1 of the Profile Unit Controller via a suitable network ca- ble.

  • Page 27: Ip Configuration

    Initial Operation of Profile Unit System IP Configuration In order to ensure the functionality of the 3D Profile Unit, the sensors must be assigned the IP addresses below. Profile Unit Controller Sensors Network interface S1 192.168.201.100 scanCONTROL sensor 1 192.168.201.1 Network interface S2 192.168.202.100 scanCONTROL sensor 2...

  • Page 28: Running The Setup Wizard

    Initial Operation of Profile Unit System Running the Setup Wizard Setup wizard Click on in 3DInspect and run through it step-by-step. The questions from the setup wizard are explained in the appendix. After the wizard has finished: Show wir- - In the final dialog of the setup wizard, you can open the required wiring diagram by clicking on the button ing diagram - The parameters required for operation are saved and stored as a default recipe in the Profile Unit.

  • Page 29: Fine Adjustment Of Scancontrol Sensors

    For thermal reasons, the sensor should be mounted on the A side. Follow the mounting instructions in the operating instructions for the respective sensors. They are available online at: https://www.micro-epsilon.com/service/download/manuals/. 3D Profile Unit Page 29...
  • Page 30 - alternating measurement of the sensors and transport of the target. If the sensors are to be operated synchronously, Micro-Epsilon recommends the best possible overlapping of the laser lines. If the sensors are to perform measurements in an alternating manner, the measuring times between two adjacent sensors are not the same in order to prevent mutual interference;...

  • Page 31: Placement Of Registration Object

    Initial Operation of Profile Unit System Fig. 27 Sensors measuring simultaneously Fig. 28 Sensors measuring alternately 5.10 Placement of Registration Object The registration object must be placed in the laser curtain of the sensors for correct operation of the Profile Unit. Laser output/sockets are on the top of the sensors Engraved identification of the registration object is located on the top, see...

  • Page 32: Registration Of Sensors In 3Dinspect

    Registration can be done either - using a registration object optionally available from Micro-Epsilon, or - manually by rotating and translating the profiles, if applicable using a “golden pattern”. It is always assumed here that the sensors are located within a common laser plane. An offset of the traversing direction –...

  • Page 33: Setting Up Measurement Mode

    Initial Operation of Profile Unit System 5.12 Setting up Measurement Mode 5.12.1 Preset to 2D and 3D Mode In the context of the Profile Unit System, there is a distinction between 2D and 3D mode. In 2D mode, one measurement profile (X/Z coordinates) of all sensors is transformed into the common coordinate system in each case and evaluated as a composite profile (“Industrial Ethernet”...

  • Page 34: Procedure For Forwarding The Patched Profile Data Or 3D Point Clouds

    Initial Operation of Profile Unit System 5.12.2 Procedure for Forwarding the Patched Profile Data or 3D Point Clouds Perform the following steps: Parameterize the sensor for optimal acquisition of the measurement data by the scanCONTROL sensors in the Data Acquisition 3DInspect view, see operating instructions, Chapter 4.

  • Page 35: Default User

    Initial Operation of Profile Unit System Default User- If the 3D Profile Unit should already boot up with one of the configured UserSets, this can be set as the Data Acquisition Advanced For this, go to the tab and click on the …button.

  • Page 36: Sequence Of A Measurement Task In The Industrial Ethernet Option

    Initial Operation of Profile Unit System 5.12.3 Sequence of a Measurement Task in the Industrial Ethernet Option Perform the following steps: Data Ac- Parameterize the sensor for optimal measurement data acquisition by the scanCONTROL sensors in the quisition 3DInspect view, see operating instructions, Chapter 4.

  • Page 37: Operation

    Operation Operation After applying the supply voltage, the controller starts up automatically and goes into measurement mode. When the 3D Profile Unit starts up, the default user modes are loaded on the sensors. Then, the parameter set stored as default is loaded on the 3D Profile Unit. Power Once Windows has been shut down, press the button on the controller.

  • Page 38: Disclaimer

    MICRO-EPSILON or to your distributor / retailer. MICRO-EPSILON undertakes no liability whatsoever for damage, loss or costs caused by or related in any way to the product, in particular consequential damage, e.g., due to...

  • Page 39: Decommissioning, Disposal

    Here you have the opportunity to learn about the respective national collection and return points. - Old devices can also be sent back to MICRO-EPSILON for disposal, to the address provided in the Legal Notice at https://www.micro-epsilon.com/impressum/. - Please note that you yourself are responsible for deleting the measurement-specific and personal data from the old devices being disposed of.

  • Page 40: Appendix

    Appendix | Accessories Appendix Accessories 55 (2.88) Fig. 31 Dimensional Drawing of Mounting Adapter for table mount, dimensions in mm (inches, rounded off) 3D Profile Unit Page 40...

  • Page 41: A 2 Optional Accessories

    Appendix | Optional Accessories Optional Accessories 190.8 (7.51) 151.5 10.4 Fig. 32 Dimensional drawing of mounting plate for DIN rail installation, dimensions in mm (inches, rounded off) - 1 DIN-Rail Mounting Kit for 3D Profile Unit - 2 3D Profile Unit Page 41...

  • Page 42: A 3 Setup Wizard

    Appendix | Setup Wizard Setup Wizard The graphic below shows the decision tree of the setup wizard. Start Do the sensors influence (sensors inv. pulsed) (sensors synced) each other? Does the Does the system have an system have an encoder? encoder? are the are the...

  • Page 43: A 4 Setup Wizard Questions

    Appendix | Setup Wizard Questions Setup Wizard Questions Do the sensors influence each other? Depending on the actual system setup, the laser lines of adjacent sensors may also overlap so that one sensor can see the laser line of the other. As the sensors have been calibrated individually, the detection of a second superimposed laser line influences the quality of the measuring points.

  • Page 44: A 5 Standard Registration Objects

    Appendix | Standard Registration Objects Standard Registration Objects The following standard registration objects are available from Micro-Epsilon: - Linear arrangement for 2, 4 or 8 sensors - Thickness measuring arrangement for 1x2, 2x2 or 2x4 sensors - 360° arrangement for 4 or 8 sensors Fig.

  • Page 45: A 6 Eplan Components

    Appendix | Eplan Components Eplan Components 3D Profile Unit Page 45...
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  • Page 79 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Str. 15 · 94496 Ortenburg/Germany Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 X9751457-A012044MSC info@micro-epsilon.com www.micro-epsilon.com Your local contact: www.micro-epsilon.com/contact/worldwide/ MICRO-EPSILON MESSTECHNIK...

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