,Table of contents Safety Safety wamings (warning notes) 1.1.1 Classification of hazards 1.1.2 Olher pictograms Proper use Possible dangers caused by the machine Qualification of personnel 1.4 .1 Target group 1.4.2 Authorised personnel 1.4.3 Obligations of the operator 1.4.4 Obligations of the user 1.4.5 Additional qualification requirements User positions Safety devices...
Safety warnings (warning notes) 1.1.1 Classification of hazards We dasslfy Iha safety wamlngs into various levels. The table below gives an overview of the dassification of symbols (pictogram&) and warnings for the specific danger and its (possible) consequences. Alarm Pictogram DeflnHlon/Conaequencea expreHlon &...
1.1.2 Other plctograms ® £ � Warning of auto- Activation forbid- Pull lhe mains Use protective Use ear proteo- malic start-op! den! goggles! pl ug l Uon! � � Use protective Use protective Wear e safety suit! Protect the envi-- Contact address gloves! ronmenU...
1.6.3 Lathe chuck key The lathe is equipped with a special key for chucks. Once the lathe chuck key has been released, it will be ejected by a spring Lell>e � i,ey CAUTION! Only operate the lathe using this key. Lathe chuclc key 1.6.4 Prohibition, warning and mandatory labels...
1.10 Safety during maintenance Inform operating staff in advance of any repair and maintenance wor1<. Report all safety-relevant changes or performance details of the lathe. Document all changes, have the operating manual changed accordingly and train the machine operators. 1.10.1 Disconnecting the lathe and making safe scomnect main power before beginning any maintenance or repair wor1<.
INFORMATION In the desaiplion of execution of work with and on the machine we highlight the dangers specific to that work. 1.12 Electrical system Have the machine end/or the electric equipment checked regularly, and at least every six months. such connections, Eliminate immediately all defects as loose...
Technical data The following informalion gives the dimensions and weight and is the manufacturer's authorised machine data. ---- p_;;;�- � -connecti�n 11X27"(PR71127) Total connection rate 1 HP/115V/60HZ/1 PH Degree of protection ip54 ---· ------- Machine data Height of centres [mm) Max.
First use WARNING! used by inexperienced per Personnel ar1d equipment may be endangered If the lathe la sonnel. We do not take llablllty for damage caused by Incorrect commiHioning. 3.5.1 Cleaning and greasing ➔ Remove the anticorrosive agent applied to the machine for lransport and storage purposes. We recommend the use of WD40 oil could ➔...
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Headstock The headstock houses the feed gear end the reducing gear with pulleys. The work spindle transmits the torque during the tuming process. The spindle also work receives the workpieces and damping tools. The work is driven by electromo spindle tor, The replacement of the via pulleys.
Control elements Thread - In inches Feed speed t)IJ-n/1" Leadscrew nut disengaged Thread - Metric -£Jl!J- mm (Feed deactivated) Leadscrew nut engaged Feed direction (Feed activated) Tool holder Clamp the luming tool into the toolholder. The tool must be clamped firmly and with the least possible overhang ln order to absorb well and rellably the cutting force generated during the chip formation.
Lathe chuck The workpieces must be clamped firmly and securely onto lhe lathe before they are machined. T he clamp should be light enough to ensure that the workpiece is secured bul not so Ught that it is damaged or ➔...
Adjusting the speed Adjust the speed by changing the position of the V-belt on the pulleys. With the "Vario equipment variant, the speed can be regulated within the corresponding speed ranges with the aid of a frequency converter. The speed can then be adjusted using the potenti ometer on the control panel of the lathe.
o The correct tension of the synchronous belt has been reached when you can still bend ii approJCimalely 1 /8" with your indeJC finger. ATTENTION! Make sure the tension pulley is in contact with the outside of the V-beH at all timael Make sure the tension of the V-belt is correct.
Support over center. enlarges Clamping gtada. Workpiece iS loO l'llavy Enla,ged clamping grades and clamping gl8de IDo are not available for this short. lhree-ja c:huc:k Possibly 11H largllf Idle. Clamp lhe l1<rgest Clampmg di8111e1er IOO damping diamelcr �• short ble. 5.10.1 Replacing the clamping jaws on the lathe chuck The clamping jaws and the three-jaw chuck...
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Interval Where? What? How? ➔ Check the oil level in the gear's inspection glass. It must reach at least the cenlre of the inspection glass. ➔ If necessary, fill up lo the reference mark with Mobllgear 627 or equivalent oil. •...
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Interval Where? What? How? ➔ Lubricate all lubricating nipples with machinery oil. Lubrlcallng nipple on laad8ctew L\lllriQtbng nipple$ on lllthe saddle handwhee every month Lubricate Lubricating nipples on lathe saddle ncrossllllda LIO!callng nipplP. on change gear pnmary trnnsmission �nlpples Page 40...
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6.4.1 Spare parts 11st of top slide - � � Name Name � Clamping lever st"'l)aD Puley Hexagonal &Oeket head C1arnp,ng M6x25 tcrew quadrupple IOOI holder Attaclvnent handle Wastlef damping nut Hexagonal Soekel head M5x12 SQ"GW Ouadnqlp tool holder Washer Haxagonal sodlll head Countlll'IU'l screw MSidl...
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Exploded view of appron -- pare parts 11st of as,s,ron 6.6.1 - � r co -:- • .--- Name Name � .:oo�� Bow damping lever M51125 Kl1IW DIN 912 Claml)ln lewlr Thrustbe;irlng OU nipple Shafi with Appron wheel lool,hed Felllherkey ciamp,og bolt l8wer Threed pin DIN 91S handwheel...
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Exploded view of lathe bed 2 0 9 1 21 6 2 3 9 24 1 Exploded view of lathe bed Page 46...
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6.7.1 Spare parts list of lathe bed Name Name � Alkll1si:row loc:k handle leadscnlw Lubricat nfl)pte lu!Jlicll AllenSCIIIW Tallslod( mark· GtOOV9rAA RIYet Beartng pedeSlal Tellslock steew Taialoeit spindle Bush Fealllerkey Sc>ttne Handwhee Sel- Graduated col· laiSlock Handle Washer TailSIOCI< Tsllsloc:lt mount· illgplllte Se\-(■tud bdt)
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6.8.1 Spare parts list of feed gear '° Name Name loc:11 washer Pla te Ge8rwhee Gea,1011' L ock wl1$11er "-12 Shall C 180012 0-ring Gearwheet Feattlel'key 4 x30 Feather key 41160 Sh811A Geatwneel corn� nat ion Gear wheel box Set SCteW for outlet ZG 318 Set IQ'8W tor charg•...
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ode d vie w of hea dst ock Expl / 401 40 2 .,.,, ,,..· ,,,,,,. " .,./ ,> _,,/ '· ·· .,,,,. ..,, ,.,. · 4 15 - � - ..:.· � ... � .,,,.- � 420 421 42 3 4 3 3...
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6.10.1 Spare parts list of change gear Name � Oilnipple Hexagonal soclel M8x35 head aaew DIN 912 Changa gea r rail 235mm Bearinr, pede&lal ctlange gea rniil Hexagonal &Odlet MSx 10 head gcraw OIN 912 85 teeth, modula 1,5 80taelh, module 1,5 75teelh, modula1,5...
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� L O R � � ::!. �- - --� --- --- ..- --- r- -- 115V /60Hz/1PH B, j, _J ® r1: ,-- - ® 1.5111r . , . (D (D • � I : I 6l1,5 � 114 t5mm I �...
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A:0,03 Headstock � � Kh "� (MT3) and ..--4 w· ·- tsilstock (MT 2) centres for same height above reference plane Q7 A& B A: 0,03/250 Parallelism of · - · -+ B: 0,03/250 spindle axis -· with carriage movement A= vertical -ii 250 �...
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gebessert 1 Visual Inspection 3. Electrical test Improved O.k. O:k. Improved □ □ □ □ a) Damages of lacquer a) Connection and function □ □ b) Function emerpency bush b) Rust damage button □ □ □ □ c) l dentmcation piste data c ) Connection points in the co"9Clfy, completely engine terminal box attracted...
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